ROTOTILT Komatsu PC210 Translation Of The Original Instructions

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Control System - ICS

Komatsu

PC210, PC228, PC240, PC290 & PC360

Translation of the Original Instructions

2200441

_EN

_0000

2018-06-28

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Summary of Contents for ROTOTILT Komatsu PC210

Page 1 Control System - ICS Komatsu PC210, PC228, PC240, PC290 & PC360 Translation of the Original Instructions 2200441 _0000 2018-06-28...
Page 2 - Read the Instructions for Use for the control system, tiltrotator and base machine before starting work. Pay particular attention to the safety instructions. IMPORTANT - Pressurising the Rototilt hydraulic ® system means that the quick coupler locking function will be pressurised.
Page 3 Rototilt®. Rototilt® control unit sends signals to valves and LED lamp. There is a sensor in the Rototilt® control unit that detects the tilt angle. WARNING! A problem has occurred if the buzzer sounds without activating the quick coupler locking function switch.
Page 4 Rototilt® control When the 8-pole connector on the stick is connected, a flow is regulated parallel to the valves on Rototilt ® and the hydraulic flow is adjusted to this. Refer to Basemachine´s “Instructions for Use” and/or The flow runs in one direction only.
Page 5 Extra machine Quick Coupler Hammer Locking function Signal horn Power Tilt Rotation *Option 2 *Option 1 *Track steering R/L *Track steering F/R *Activate track steering Handle Functions * Index Finger Side 5410810 © Rototilt Group AB 2200441_ _0000 2018-06-28 English...
Page 6 IMPORTANT - When using Rototilt the base machine ® pedals must not be used to further increase the oil flow, as this can result in serious damage to Rototilt ® Speed The speed of all functions can be adjusted. The adjustment is made via Display, Speed settings menu.
Page 7 - The base machine’s factory-installed handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine and Rototilt®. INFO – The illustration shows a general configuration of the handle functions. Confirm current settings via the menu: Handle in display..
Page 8 Operating Rototilt® quick coupler Detach the tool Position the tool horizontally, resting on firm ground or so that the tool cannot slide out of the attachment when the quick coupler locks are opened. IMPORTANT - If the tool can fall or change position in connection with the procedure, there is a risk of damaging the tool and/or quick coupler.
Page 9 When Rototilt® is pressurised Indicator Rod - Open hydraulically the quick coupler locking function is opened. The indication on the quick coupler shows that the lock is open. A warning is shown on the display if the quick coupler is in the open position.
Page 10 Rotate the quick coupler and check from the operator position that the locking wedge/locking pistons have engaged. In the event of uncertainty, exit the machine and conduct a visual check. © Rototilt Group AB 2200441_ _0000 2018-06-27 English...
Page 11 Return to the start menu using any key. A visual warning will be shown at 30-second intervals as long as Rototilt® is running without a tool and remains visible until any key is pressed again. Quick coupler QuickChange™...
Page 12 Now select regulation of extra hydraulics on the display by activating double valve block shunt. Confirm with the OK function key. For return to Rototilt ® control: First connect the tiltrotator and then connect it to the base machine. Now select Rototilt® operation on the...
Page 13 Activate control with the switch via the Angles menu. ”On/off Double Feeder” must be confirmed with OK. The function is only active in this view. © Rototilt Group AB 2200441_ _0000 2018-06-27 English...
Page 14 The 7 options are; English, Swedish, Finnish, Norwegian, German, Danish and French. Select the flag for the preferred language. Confirm with OK. This change is enabled only if the system is restarted. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 15 Navigate between the functions using the vertical arrow keys. Adjust the values of each function using the horizontal arrow keys. Confirm the settings with OK General speed cannot be adjusted in profile 0. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 16 The warning must be confirmed with OK to activate the tiltrotator’s functions. The ability to switch positions for the rotation and tilt functions should be used as seldom as possible. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 17 When switch 1, left handle is activated the rotor and tilt functions move to the saved, predefined positions. The function is only active in this view. *Does not apply to ICS Basic. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 18 Before disabling the function, the hydraulic thumb must be returned to the parked position. Perform a visual check to ensure that this is the case. Turn off the function with OK. Active hydraulic thumb © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 19 Now highlight the icon to save (diskette), using the arrow keys. Not visible for operator when RPS is installed. Confirm with the OK function key. INFO If RPS is installed, angles are calibrated by an authorised installation engineer. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 20 Double feeder The Double feeder mode can be activated after Rototilt® has been disengaged. The function is either controlled with roller for the tilt function or switches for the pulse function and hold function.
Page 21 If the ILS option is specified, the reminder for the 8-hour interval is automatically switched off. See the Rototilt® Instructions for Use. Reminder, other interval The system also shows reminders for every 40th, 160th and 500th hour of operation.
Page 22 The operator can delete this list. Press the left function key (blue) to delete. Alarm log All alarms are also saved in a log. This entries cannot be deleted. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 23 The menu shows the current for each output signal. Use the arrow keys to see the full list. INFO - When the shut-off lever is deactivated, no movement is shown at the outputs. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 24 Values close to 0 V indicate a short- circuit to earth. Values close to 5 V indicate a short- circuit to the supply. Detailed troubleshooting of machine coupler/quick coupler (excavator); see for the machine Instructions for Use coupler. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 25 If the locking pistons are retracted when the base machine/excavator is switched off, the text ”wedge in wrong position” is shown during start-up. Extend the locking pistons, and QuickChange™ can then be used. © Rototilt Group AB 2200441_ _0000 2018-06-25 English...
Page 26 Remaining connections A. Circuit A, connection B. Circuit B, connection P. Pump, connection T. Return to Tank, connection T2. Return to Tank from Coupler Only X-systems T4. Drain, connection © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - schema:1...
Page 27 Hydraulics Schematic ICS Basic & HF Rototilt® R4 - R8 © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - schema:2...
Page 28 Hydraulics Schematic ICS Basic Q & Q HF Rototilt® R4 - R8 © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - schema:3...
Page 29 Hydraulics Schematic ICS Basic X & X HF Rototilt® R4 - R8 IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank. IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank.
Page 30 Harness Rototilt® R2 - R8 Harness A Only with secure lock and sensor equiped Rototilt ® Harness A option oilquick CAN J1939 © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - schema:5...
Page 32 Electric swivel M12 BROWN BLUE WHITE BLACK BROWN BLUE WHITE 9 wires Electric swivel Grey Yellow Green White Locking cylinder sensor Brown Green Yellow LED lamp Brown Grey White 7 wires © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - schema:7...
Page 34 When applicable; Remove plug and connect to corresponding connector for Machine Coupler with option Secure Lock. Extension Harness, Shunt option 2 extensioncables Only with Shunt option. Connect between new shunt and basemachines’ original harness. © Rototilt Group AB 2200441_ _0000 2018-08-10 English...
Page 35 Also valid for 0-5 Volt machine control Return the roller to the zero position. aplications. Machine controll applications: Check PWM to analog module, connectors and harness Contact the service workshop. © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN -...
Page 36 Check the rotation indicator Coupler sensor disabled Error in coupler sensor acknowledged Check the harness in terms of crush damage or open circuit. Check the sensor/ electrical swivel Contact the service workshop. © Rototilt Group AB 2200441_ _0000 2018-08-10 English EN - Alarm:2...

This manual is also suitable for:

Komatsu pc228 Komatsu pc240 Komatsu pc290 Komatsu pc360