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Summary of Contents for Baumuller DA 100
- Page 1 Commissioning and Maintenance TAM 00612 DA 100 – 280 W Three-phase asynchronous motor Water-cooled Version: 06 / 2011 TAM 00612 English DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English...
- Page 2 No liability can be accepted concerning the correctness of this documentation unless otherwise specified in the General Conditions of Sale and Delivery. BAUMÜLLER NÜRNBERG GmbH Motors division 90482 Nürnberg, Germany www.baumueller.com TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English...
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Page 3: Table Of Contents
7.4 Control port: ECN1313 / EQN 1325 / EQN 425 ................22 7.5 Control port: ECN1325 / EQN 1337 ..................23 8 Appendix 2: water-cooling .................... 24 8.1 Coolantconsistency ........................24 8.2 required coolant volume flows ....................24 TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 4: 1 General Safety Instructions
Failure to observe can lead to serious injury Warning about a hot surface Electrostatically sensitive components Failure to observe can lead to damage to the system or peripheral equipment. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 5: Designated Purpose
If, in special cases (for utilization in non-industrial applications), more stringent requirements are in place, e.g., protection against contact with a child's fingers, these conditions must be met by the customer when installing the system. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 6: Prohibition Of Unauthorized Modifications And Changes
Baumüller head office in Nuremberg should be notified immediately. In both of the above cases, commissioning must not take place until the error has been rectified by a specialist. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 7: Nameplate
The nameplate is used to identify each electric motor. The unique motor number is clearly shown on each nameplate and is essential for internal tracking procedures. It must be possible to read the nameplate at all times. Never remove the nameplate from your motor. Nameplate data Motor DA 100 – 132: 1 → Motor number 2 →... - Page 8 16 → Rated current I 17 → Power factor cos φ 18 → 2D code 19 → Balance quality Customer order number (optional) 20 → TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English...
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Page 9: Technical Data
Option: Sincos encoder Option: EnDat encoder For further technical data, refer to our DA 100 - 280 technical product list online at: www.baumueller.com under Download and Technical documentation. If necessary, you can request the corresponding documentation. Caution! If the electric motor supplied is not a standard type as per the technical documentation or if special contractual arrangements have been made, there may technical differences to these Commissioning and Maintenance Instructions. -
Page 10: Transport, Bearing Lock, Intermediate Storage
G1/2“ IG G1/4“ IG G1/4“ IG G1/4“ IG G3/8“ IG Direction of flow as req. as req. as req. as req. as req. as req. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 11: Balancing, Output Elements, Vibration
On shaft versions with a key, it must be ensured that the output elements rest on the shaft shoulder. Note: The chamfer or radius on the output element and the shaft radius on the shoulder must be matched. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 12: 3 Mounting
When coupling and uncoupling the coolant pipes, make sure that coolant does not enter the motor's terminal box. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 13: Installation, Fixing
(minimum test pressure 1 bar). The coolant used does not have to be brought to operating temperature for this purpose. Pressure must be maintained until all areas have been tested for leaks (minimum test duration 10 minutes). TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 14: Electrical Connections
It is imperative that there must be no protruding wire ends. • The cable boots used match the dimensions and cross-sections of the terminals and wires. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 15: 4 Commissioning, Operation
Danger of burns! Never touch the motor housing when the motor is running at rated load. The surface temperatures on the motors may exceed 70 °C. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled... -
Page 16: Checks Prior To Commissioning
• Check the motor surface and connection cables for dirt, e.g. layers of dust, oil deposits, dampness and leaks etc. • Check the maintenance intervals. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 17: Malfunctions In Operation
Coupling element or driven Rebalance machine poorly balanced Inadequate alignment of the drive Realign machine set train Check and tighten screwed Fixing screws loose connections TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 18: 5 Inspection And Maintenance
(see Section 5.2). If an optional shaft sealing ring is used, it must be checked at regular intervals to ensure it is functioning correctly (leakage). TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 19: Maintenance
The motor must be disposed of in accordance with the relevant national and local regulations within the framework of the normal recycling process. The encoder electronics (if provided) must be disposed of in the proper manner as electronic scrap. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 20: 7 Appendix 1: Pole Assignment (Main Connection And Control Port)
* Terminal box screen laid on terminal in the terminal box. List: Terminal box versions Other cable entries and terminals are available on enquiry only. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 21: Control Port: Resolver
(encoder with Hiperface-port from SICK / Stegmann companies) Signal ref cos + 485 ref sin View of contact side - 485 of the female connector TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 22: Control Port: Ecn1313 / Eqn 1325 / Eqn 425
Control port: ECN1313 / EQN 1325 / EQN 425 (encoder with EnDat 2.1-port from Heidenhain companies) Signal View of contact side Clock of the female connector Clock inv. (Inner screen) Data Data inv. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... -
Page 23: Control Port: Ecn1325 / Eqn 1337
• The encoder from Section 7.3 to 7.5 are components susceptible to ESD. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled... -
Page 24: 8 Appendix 2: Water-Cooling
Pressure drop 2,55±10 0,29±10% 0,33±10% 1,05±10% 1,35±10% 2,55±10% in bar Temperature rise in K (10) (10) (12) (13) (13) (max.) Max. coolant pressure in bar TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English... - Page 25 The latest version of the General Terms and Conditions of Sale of Baumüller Nürnberg GmbH always apply. These will be made available to you at the latest on conclusion of the contract. TAM 00612 DA 100 – 280 W 06 / 2011 Three-phase synchronous motor water-cooled English...
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