Baumuller DSD 45 Commissioning And Maintenance Instructions
Baumuller DSD 45 Commissioning And Maintenance Instructions

Baumuller DSD 45 Commissioning And Maintenance Instructions

Three-phase synchronous motor

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TAM 00621
DSD 45-100
Three-phase synchronous motor
Commissioning
and Maintenance Instructions
TAM 00621
DSD 45 - 100
Three-phase synchronous motor
Version: 05 / 2007
English
1
05/2007
English

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Summary of Contents for Baumuller DSD 45

  • Page 1 Commissioning and Maintenance Instructions TAM 00621 DSD 45 - 100 Three-phase synchronous motor Version: 05 / 2007 English TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 2 No liability can be accepted concerning the correctness of this documentation unless otherwise specified in the General Conditions of Sale and Delivery. BAUMÜLLER NÜRNBERG GmbH Motors division D-90482 Nuremberg www. baumueller.de TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 3: Table Of Contents

    Fan connection with connector – Pin assignment: ................ 19 Signal connection: Resolver with KTY 84 – Pin assignment............20 Signal connection: SRS/SRM50 SinCos encoder (made by SICK) – Pin assignment ....20 TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 4: General Safety Instructions

    Failure to observe can lead to serious injury. Warning about hot surface Failure to observe can lead to serious injury. Electrostatically sensitive components Failure to observe can lead to damage to the system or peripheral equipment. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 5: Designated Purpose

    Please take note of any discrepancies between this information and the details specified on the nameplate or in the technical documentation. The conditions at the place of use must correspond to the details on the rating plate. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 6: Prohibition Of Unauthorized Modifications And Changes

    For safety reasons, unauthorized modifications and changes to the electric motor are forbidden. If such modifications/changes are necessary, please contact the manufacturer. No safety devices may be dismantled or decommissioned when operating the electric motor. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 7: Operating Conditions

    Uzk: ....V DC link voltage ....A Standstill current ....Nm Standstill torque ....rpm Rated speed ....KW Rated power Insulation material class Insul. class: .... Motor operating mode Mode: .... Motor protection type TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 8: Technical Data

    Standard: 2-pole resolver (High-quality version on request) Optional: SinCos encoder For additional technical data, please refer to technical product list DSD 45-100, which is available from our website: www.baumueller.de/e_index.htm - Download- Technical documentations Please request the relevant documentation if necessary.
  • Page 9: Transport, Intermediate Storage

    A clearance of at least 100 mm must be observed in relation to neighboring machine parts. • If installed in very dirty locations, the housing surface and airways must be cleaned regularly. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 10: Balancing, Vibration

    Should you have any doubts concerning deviations from normal operation – e.g. rise in temperature, noises, vibration - switch off the motor. Identify the cause and, if necessary, contact the manufacturer. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 11: Mounting

    The brake (available as an option) can be released once the operating voltage is applied (audible operating noise). • The rotor rotates smoothly without a scraping sound. In the case of motors with an integrated brake, release the brake first. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 12: Electrical Connections

    Make sure that the screwed connections are correctly located and secure, as well as the seals and sealing surfaces of the connectors/terminal box, so that the required type of protection can be ensured. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 13: Commissioning, Operation

    The electric motor must not be operated until the safety devices have been mounted. On dismantling safety devices during commissioning, ensure the motor is taken out of operation. Remount the safety devices immediately after commissioning is completed. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 14: Checks Prior To Commissioning

    If scraping, scratching, grinding or other noises occur, stop the drive immediately and locate the cause. • Check the motor surface and connection cables for dirt, e.g., layers of dust, oil deposits, dampness, etc. • Check the maintenance intervals. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 15: Malfunctions In Operation

    Controller parameters too Optimize controller high parameters Vibrations Coupling elements or driven Rebalance machine poorly balanced Drive train not aligned Realign machine set properly Check and tighten screwed Fastening screws loose connections TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 16 1.2 and 3.4 Have repaired by motor Brake not releasing fully – manufacturer brake dragging Current consumption too Indexing angle incorrect Check indexing angle and high, motor torque too low adjust if necessary TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 17: Inspection And Maintenance

    The motor must be disposed off in accordance with the national and local regulations within the framework of the normal recycling process. The encoder electronics (if a SinCos encoder has been installed as an option) must be disposed of in the proper manner as electronic waste. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 18: Appendix

    DSD 71 1 x M 40 + 1 x M 16 3 x M 8 DSD 100 Table 1: Terminal box designs - Standard Other cable entries and terminals available on request. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 19: Main Connection With Connector (Option)- Pin Assignment

    (see pin diagram: resolver connection). With all other encoder and brake solutions, the thermal sensor signals are routed via connector main connection/terminal main connection (see assignment/wiring diagram above). Fan connection with connector – Pin assignment: TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 20: Signal Connection: Resolver With Kty 84 - Pin Assignment

    Signal connection: SRS/SRM50 SinCos encoder (made by SICK) – Pin assignment Signal ref cos + 485 ref sin - 485 View on contact side of the female connector Screening Other encoder types: Pin assignment in accordance with enclosed wiring diagram/tech. documentation TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 21 The "General Conditions of Sale and Delivery" Version 1.1 of February 15, 2002 or the latest version drawn up by Baumüller Nürnberg GmbH shall always apply. These are available to you at the latest on the conclusion of the contract. TAM 00621 DSD 45-100 05/2007 Three-phase synchronous motor English...
  • Page 22 Headquarters Subsidiaries Baumüller Nürnberg GmbH Australia Germany - Stuttgart Ostendstraße 80-90, D-90482 Nürnberg Baumüller Australia Pty. Ltd. Nürmont Installations GmbH & Co. KG T: +49(0)911 5432-0, F: +49(0)911 5432-130 19 Baker Street, Botany NSW 2019, Sydney Im Ghai 12, D-73776 Altbach www.baumueller.com T: +61 2 83350-100, F: +61 2 83350-169 T: +49(0)7153 92798-0, F: +49(0)7153 92798-99...

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