Related Manuals for Baumuller DSD2 Series
Summary of Contents for Baumuller DSD2 Series
- Page 1 Commissioning and Maintenance Instructions TAM 00699 DSD2 045 - 132 Three-phase-synchronous motor Version: 04/2018 TAM 00699 English DSD2 045 – 132 04/2018 Three-phase synchronous motor English...
- Page 2 LEGAL NOTES ON DOCUMENTATION Copyright This documentation may only be copied, as many times as required, by the owner for internal use. For other purposes, this documentation may not be copied or duplicated either in whole or in part. Utilization by and provision of the contents to third parties is not permitted. Names and company logos used in this documentation may be trademarks, whose use by third parties for their own purposes may infringe the rights of the owner.
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Page 3: Table Of Contents
Table of contents General safety instructions ................... 4 1.1 Safety ............................4 1.2 Designated purpose ........................5 1.3 Prohibition of unauthorized modifications and changes .............. 6 Operating conditions ..................... 6 2.1 Product description ........................6 2.2 Items supplied ..........................6 2.3 Type plate ............................ -
Page 4: General Safety Instructions
General safety instructions Safety This electric motor has been constructed in accordance with the relevant safety standards and underwent an operational safety check before leaving our factory. To make sure that the machine is commissioned correctly and used safely, please read the following: ... -
Page 5: Designated Purpose
Designated purpose The electric motor must only be used for its designated purpose. In this context, the electric motor must only be used for the applications described in the technical documentation under strict observance of all the notes in these Commissioning and Maintenance Instructions. All assembly, commissioning, maintenance, and operating tasks must be carried out by qualified personnel only. -
Page 6: Prohibition Of Unauthorized Modifications And Changes
Motor design with rare earth magnets: Please be aware of the following risks in the vicinity of a retracted or exposed rotor with a strong magnetic field: People with electronic or metallic implants (such as cardiac pacemakers, hearing aids, plates or pins) are at risk, if the distance between the implant and the magnetic pole is less than 0.5 m. -
Page 7: Type Plate
Type plate The type plate is used to identify each electric motor. The unique motor number is clearly shown on each type plate and is essential for internal tracking procedures. It must be possible to read the type plate at all times. -
Page 8: Technical Data
Technical Data Designs (EN 60034-7) IM B5 Horizontal installation position IM V1 Vertical installation position, shaft end down IM V3 Vertical installation position, shaft end up Note: For installation according to IM V3 combined with IP 64 ensure protection against the ingress of water and dirt. -
Page 9: Transport, Bearing Lock, Intermediate Storage
Winding insulation (EN 60034-1) Thermal class F(Δθ = 105 K) Ambient temperature 0 °C to+40 °C (standard) ≤ 1.000 m above sea level (standard) Altitude (EN 60034-1) Rolling-contact bearings with long-term grease lubrication: Standard: Ball bearing Option (from shaft height 56): Roller bearing (DE-side) Calculated bearing life 20.000 h (approximate value) Vibration severity (EN 60034-14) -
Page 10: Installation Conditions, Cooling Details
The motor shaft and the connection surfaces must be protected against corrosion. The motor may only be transported with a shaft protection cover; damage to the motor shaft must be avoided. Bearing lock (for motors with cylinder roller bearings only): On motors with cylinder roller bearings, the runner must be blocked at the end of the shaft in order to prevent damage during transit. -
Page 11: Balancing, Output Elements, Vibrations
Air cooling: For ambient conditions, see Section 2.4 and the technical documentation that accompanies the product. Cooling method IC 410 – Self-cooling without a fan. Cooling method IC 416 – Surface cooling with a fan. The following must be observed: ... - Page 12 Output elements: On mounting the output element, pay attention to the related type of balancing. The output elements must themselves be balanced in accordance with ISO 1940. Suitable jigs are always to be used for fitting or removing output elements (e.g. clutch disk, gear, pulley). •...
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Page 13: Mounting
Mounting Safety instructions Before mounting: Never mount or commission a damaged electric motor. Never install the electric motor in a damaged machine. Before mounting the electric motor, make sure it is suitable for your machine. During mounting: Only mount the motor using the fastening features provided. The motor should not be exposed to knocks, e. -
Page 14: Electrical Connections
the permitted radial forces according to the operating characteristics in the technical documentation that accompanies the product are not exceeded (if necessary, contact Baumüller for clarification).The motor manufacturer must always be contacted if axial forces occur. the brake (optional) can be released once the operating voltage has been applied (audible operating noise). -
Page 15: Commissioning, Operation
• In the interest of ensuring operational safety, we recommend that you use connecting cables assembled by Baumüller (see Technical Product List). • Before connection, the plugs, sockets and the terminal boxes must be checked for damage, corrosion, dirt and dampness. •... -
Page 16: Checks Prior To Commissioning
Installing and uninstalling safety devices: The electric motor may not be commissioned without first mounting the safety devices. The motor must be put out of operation when installing and dismantling components and systems which are provided for monitoring the motor for safe operation. Danger on physical contact: Make sure that the electric motor has come to a standstill and is secured against accidental restarting before you touch it. -
Page 17: Malfunctions In Operation
• Are measures in place to ensure that the maximum permitted speed n of the motor cannot be exceeded? The maximum permitted speed n is the highest permitted operating speed for short-time duty. Checks during operation: • Listen out for unusual noises. •... -
Page 18: Inspection And Maintenance
Malfunction Cause Remedy Uneven running Insufficient screening on Check screening connection and connecting cables grounding Controller parameters too high Optimise controller parameters Vibrations Coupling element or driven Rebalance machine poorly balanced Inadequate alignment of the drive Realign machine set train Check and tighten screwed Fixing screws loose connections... -
Page 19: Inspection
Inspection Depending on the severity of soiling on site, cleaning will have to be carried out regularly to guarantee the continuous adequate dissipation of heat. The flow rate and the pressure ratio of the cooling system must be checked. If an optional brake is fitted, wear limits are specified (e. g., maximum permissible operating air gap, maximum number of emergency braking operations). -
Page 20: Appendix 1: Pole Assignment (Main Connection And Control Terminal)
Appendix 1: pole assignment (main connection and Control terminal) Key: U; V; W Power connection K+ / K- Temperature sensor (KTY84-130) R1 / R2 Temperature sensor (PT 1000) BD+ / BD- Brake SL Earth conductor Main connection via plug The standstill current I of the motor determines the size of the built-in box. - Page 21 gelb/ yellow schw./blac gelb/ yellow Reserv schw./blac Figure 3B: Pole assignment with thermal sensor and brake at a motor size of 132 Attention: At the temperature sensor KTY 84 the polarity must be considered while connecting. Please, comply with the safety notes in Chapter 4 Table 4 shows the cable leads of the terminal boxes and the main connector pin assignment together with the permissible torque specification.
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Page 22: Main Connection Via The Terminal Box
Main connection via the terminal box (customer specific design acc. to EN 60034; non UL-approved) Terminal box size: 100: Figure 4: pole assignment special variant Table 5 shows the cable leads of the terminal boxes and the main connector pin assignment together with the permissible torque specification. -
Page 23: Main And Control Connection Via Combination-Mounting-Box (Customer Specific Design)
Main and control connection via combination-mounting-box (customer specific design) This combination- mounting-box is generally mounted on the end plate on NDE-side. The box is 90 °angulated and contrary to the standard design of the motors not turnable. Contact side mounting box Signal Sin 1 Sin 2... -
Page 24: Fan / Cooling Fan Connections Via Connection Socket Or Terminal Box
Fan / cooling fan connections via connection socket or terminal box 24V DC - Variante 115V AC - Variante 230V AC - Variante Figure 6A Pole assignment fan connection via a plug (fan at the sizes 56 to 100) Figure 6B: Terminal assignment fan connection via the terminal box (fan motor at the size 132) Figure 6C: Pole assignment fan connection via connector (axially integrated fan at a size of 132) TAM 00699 DSD2 045 –... -
Page 25: Control Terminal: Resolver
Control terminal: Resolver Signal Option for allocation KTY on encoder socket cos – cos – sin – sin – sin + sin + K – or R2 cos + cos + K + or R1 ref + ref + View of the contact side of the built-in box ref –... -
Page 26: Control Terminal: Sek / Sel 52
Control terminal: SEK / SEL 52 (encoder with Hiperface-terminal of SICK / Stegmann) Signal Option for allocation KTY on encoder socket cos - cos - + 485 + 485 K + or R1 K – or R2 sin + sin + sin - sin - –... -
Page 27: Control Terminal: Ecn 1325 / Eqn 1337 (Encoder With Endat 2.2-Port Of Heidenhain)
Control terminal 8.10 : ECN 1325 / EQN 1337 (encoder with EnDat 2.2-port of Heidenhain) Signal Clock Clock inv. Data Data inv. Sensor Up Sensor 0 V View of the contact side of the built-in box (M23) Figure 11: pole assignment ECN 1325 / EQN 1337 (M23) Note: ... -
Page 28: Appendix 2: Water-Cooled Machines
Appendix 2: water-cooled machines In addition to the previous chapters for water-cooled motors (EN 60034-6; IC 3W7) the following must be considered complementary: 9.1 Definitions of power ratings for water-cooled machines The power ratings (torques) mentioned in the technical product list apply to permanent operation S1 at nominal speed, provided the cooling circuit requirements for water-cooled motors are met! The reduction factors included in the table below must be considered when operating these motors with higher coolant inlet temperatures:... -
Page 29: Instructions For Installation
Instructions for installation Coolant is supplied and discharged via smooth stainless steel tubes Ø8 x 1 on the B-side of the motors at the sizes 71 and 100. . A suitable connection to the external cooling circuit can be made for example using John Guest quick connect fittings type SM 040808 S (Ø... -
Page 30: Specifications For Required Coolant Volume Flows
Specifications for required coolant volume flows Volume Pressure Max. coolant Heating Connection(2x) decrease Motortype flow pressure in in K in mm 15 % in bar in l / min Internal thread DSD2-056SO..W 0,94 G1/4“ Internal thread DSD2-056MO..W 0,96 G1/4“ Internal thread DSD2-056LO..W 0,98... -
Page 31: Coolantconsistency
Coolantconsistency The coolant must satisfy the following specifications: Conditions Unit Value Maximum permissiblesystempressure Temperature of coolant- for motor °C 10 to 25 pH value (at 20 °C) 6.5 to 9 Overall hardness mmol / l 1.43 to 2.5 Chloride - Cl- mg / l <... - Page 32 18 °C. Because these are limiting values on practical side a coolant temperature greater than 18 °C should be used. If this minimum coolant temperature will be under run the two- point controller of Baumüller drive must be used to avoid condensation (see figure 13 on next page). Note: For standstill of motor for longer time the cooling must be stopped.(to avoid condensation).
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Page 33: Malfunctions In Operation
Malfunctions in operation Malfunction Cause Remedy Temperature rise in the motor Water cooling is not active Check and switch on if required Motor temperature monitoring unit trips Coolant supply inadequate Check water circuit - Check and clean if required -Filter extremely dirty -Check and clean if required - Deposits in the cooling channels... - Page 34 Warranty and liability All the details in this documentation are non-binding customer information and subject to on going change and will be constantly updated by our editing staff. Warranty and liability claims against Baumüller Nürnberg GmbH are excluded if, in particular, damage is caused by one or more of the following: You have not followed the instructions in this documentation.
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