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Related Manuals for Profile Design AERIA1 EVO
Summary of Contents for Profile Design AERIA1 EVO
- Page 1 AERIA¹ EVO AEROBAR REVISION 01-02-28-2019...
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Page 2: Tools And Materials Required
Please read these instructions thoroughly before attempting to install this item. Proper installation is required for compliance with Profile Design's warranty policy. If you are not familiar with the installation of aerobars or their accessories, please seek the assistance of your local Profile Design dealer by logging on to www.profile-design.com and using "Dealer Locator"... - Page 3 If anything is missing from the aerobar kit please contact your dealer. Please note that threaded areas have been pre-treated by Profile Design during production with a special blue thread locking compound. This special compound is easy to detect on the threads of all bolts provided. If you cannot detect this thread locking compound or you are re-installing the bolt, re-apply a suitable blue thread locking compound as available from Loctite®...
- Page 4 AERIA¹ EVO Aerobar AEROBAR COMPONENTS PARTS...
- Page 5 Part# Part Description Req. 852254 Basebar - Aeria1 EVO 42cm Carbon UD-Matte BK w/UV BK Logo 189370 Bracket - Aeria EVO Top bracket Flat BK w/UV BK Logo Left 189371 Bracket - Aeria EVO Top bracket Flat BK w/UV BK Logo Right...
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Page 6: Part Drawings
AERIA¹ EVO Aerobar PART DRAWINGS 420.0 mm 60.0 mm 19.4 mm 22.2 mm 100.0 mm... - Page 7 AERIA¹ EVO Aerobar 22.4 mm 4.6 mm 18.5 mm 18.5 mm 108.4 mm 23.0 mm 100.0 mm 67.0 mm...
- Page 8 AERIA¹ EVO Aerobar MAXIMUM EXTENSION LENGTH Please note that the maximum length from the rear of the bracket to the tip of the extensions is 430mm. 430mm Minimum insertion - the extension must completely fill the window in the bracket. •...
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Page 9: Torque Settings
AERIA¹ EVO Aerobar TORQUE SETTINGS Ref.# Location Bolt Size Torque Basebar mount M6x15mm 6Nm (53 inlbf) Barrel mount M6x20mm 6Nm (53 inlbf) Extension clamp M5x14mm 5Nm (44 inlbf) Armrest Bolts M6x13mm CS 4.7Nm (42 inlbf) Stem Clamp 6Nm Max... - Page 10 The Bridge should be used for spacer heights above 40mm • The table shows the aerobar stack with different armrest choices: SPACER Height : 5mm Height : 10mm Height : 20mm Height : 40mm Only use Profile Design supplied bolts. 15MM 20MM 25MM 30MM 35MM 50MM 65MM...
- Page 11 AERIA¹ EVO Aerobar BOLT LENGTHS Aerobar Stack Spacer Height Bolt Length Spacers Used Ergo/Race Ergo/Race (mm) (mm) 10mm 5, 10 The Bridge should be used 5, 20 for spacer heights above 40mm 10, 20 5, 10, 20 40, Bridge 5, 40, Bridge 10, 40, Bridge 5, 10, 40, Bridge 20, 40, Bridge...
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Page 12: Installation Instructions
AERIA¹ EVO Aerobar INSTALLATION INSTRUCTIONS 3. Apply a thin coating of lithium grease to the surface of the bracket mount on the basebar. 4. Mount the lower bracket and risers using the bolt lengths (with washers) 1. Apply a thin coating of assembly compound to the specified in the bolt lengths table. - Page 13 AERIA¹ EVO Aerobar 7. Apply lithium grease to the upper surface of the 9. Adjust the angle of the bracket by altering the depth of the bolts lower bracket. in the barrels. 8. Mount the upper bracket on the lower bracket by 10.
- Page 14 AERIA¹ EVO Aerobar 11. To install the extensions in an aerobar bracket, first apply a light coating of assembly compound to the inner faces of the extension clamp. 12. Install the extensions in the desired position and tighten the M5 extension fixing bolt using the 4mm Hex wrench so they are held snugly.
- Page 15 AERIA¹ EVO Aerobar 13. Carefully determine the required extension length by performing a bike fit or measuring the existing extensions. • The Aeria¹ Evo bracket allows 40mm of extension length adjustment beyond the minimum insertion. We recommend cutting the extensions 20mm longer than the minimum insertion point so you have room to both shorten and lengthen the How to cut the extensions extensions easily.
- Page 16 AERIA¹ EVO Aerobar 15. Fasten the armrests to the brackets using the M6x13mm or M6x10mm countersunk bolts, note that the Ergo, Race and Boom armrests have an offset design so care is required to ensure each side is positioned in the same way. 16.
- Page 17 AERIA¹ EVO Aerobar How to Install new armrests 1. To fit the armrests first ensure the inner face of the armrest is free of lint and grease, if the armrest has previously had a hook and loop sticker applied the residue should first be removed either mechanically or with a citrus based solvent.
- Page 18 AERIA¹ EVO Aerobar CABLE ROUTE MAP Shifting Cables Brake Cables Brake Cables...
- Page 19 • Profile Design Worldwide Two Year Limited Warranty. Profile Design, LLC (distributor) warrants to the original retail purchaser ("you") that the Profile Design product for which you received this • warranty is free from defects in material and workmanship for (2) two years from the date of original retail purchase.
- Page 20 2677 El Presidio Street Long Beach, CA 90810 Ph: 310-884-7756 www.profile-design.com © Profile Design LLC...