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Honeywell HA40 Technical Manual

4-channel controller
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HA40 4-Channel Controller
Technical Manual
HA40 Display & Alarm Controller
Quad Channel
Power = 100-240 V~, 50/60 Hz, .45 A
or 10-30 VDC @ 3 WATTS
Classified to CSA C22.2 NO. 152 for combustibles
detection. Class I, DIV.2, Groups A,B,C,D
(Keypad buttons
behind door)
S/N 90-



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  Summary of Contents for Honeywell HA40

  • Page 1 HA40 4-Channel Controller HA40 Display & Alarm Controller Quad Channel COMMON STATUS LEVEL LED's ALARMS ALARM 1 KEYPAD ALARM 2 CAL IN PROGRESS FAULT ALARM ALARM 3 Magnetic Keypad Alarm Next Edit Reset (Keypad buttons behind door) Power = 100-240 V~, 50/60 Hz, .45 A...
  • Page 2: Safety

    HA40 4-Channel Controller Safety mA input only). • This equipment is suitable for use in Class I, Division 2, Groups WARNING A,B,C and D or non-hazardous locations only. • EXPLOSION HAZARD- SUBSTITUTION OF COMPONENTS MAY Read and understand contents of this manual prior to operation.
  • Page 3: Table Of Contents

    HA40 4-Channel Controller Table of Contents Safety����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������i 1GeneralDescription 1GeneralDescription � ���������������������������������������������������������������������������������������������������������������������������������������������������������1-2 1�1DataDisplayScreens����������������������������������������������������������������������������������������������������������������������������������������������1-3 1.2.1 Engineering Unit Screen ...........................1-3 1.2.2 Bar Graph Screen .............................1-3 1.2.3 Trend Screen ..............................1-3 1�3Specifications����������������������������������������������������������������������������������������������������������������������������������������������������������1-3 1.3.1 Power Supply Requirements ..........................1-3 Warning ................................1-4 1.3.2 Relays ................................1-4 1.3.3 Ambient Temperature Range ...........................1-4 1.3.4 Humidity Range ..............................1-4...
  • Page 4 HA40 4-Channel Controller 2.2.1 Setup Configuration Menus ..........................2-3 2.2.2 Channel Setup Entry Menu ..........................2-3 2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus ....................2-4 2.2.4 Configure Menu To Define Channel ........................2-4 Name / Eunits ASCII Data Fields .........................2-5 Input Measurement Range...........................2-5...
  • Page 5 HA40 4-Channel Controller 4�2HA40PYPolycarbonate�������������������������������������������������������������������������������������������������������������������������������������������4-2 4�3HA40XPNEMA7Explosion-ProofWallMountEnclosure������������������������������������������������������������������������������������4-3 5PartsList 5PartsList���������������������������������������������������������������������������������������������������������������������������������������������������������������������������5-2 6Specifications 5Specifications�������������������������������������������������������������������������������������������������������������������������������������������������������������������6-2 7Warranty HoneywellAnalyticsWarrantyStatement � �������������������������������������������������������������������������������������������������������������������������7-2 HA40 Technical Manual...
  • Page 6: GeneralDescription

    HA40 4-Channel Controller 1 General Description HA40 Technical Manual...
  • Page 7 4-20mA current from transmitters, monitors or COMMON STATUS LEVEL ALARMS LED's other analog output devices. The HA40 is equipped with a Fault and ALARM 1 KEYPAD ALARM 2 CAL IN PROGRESS three alarm levels per channel with features such as ON / OFF delays,...
  • Page 8: 1�1DataDisplayScreens

    VAC 50/60 Hz @ .45 amp max (including inrush) and 20 watts steady state, applied to TB5 on the motherboard. If AC power is not available, the HA40 may also be powered with 24 VDC applied to TB1 on the motherboard. A primary DC source or back-up DC source capability should be determined by the total system power budget calculation Figure 1-4.
  • Page 9: Warning

    HA40 4-Channel Controller 1.3.2 Relays The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral power supply. Two mechanical (dry contact) Common Form C relays are standard and Optional features, and external devices such as remote transmitters,...
  • Page 10: Housings / Installation Categories

    HA40 4-Channel Controller 1.3.6 Housings / Installation Categories 1.3.6 Housings / Installation Categories *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • • *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV pollution degree 3;...
  • Page 11: Operation

    HA40 4-Channel Controller 2 Operation HA40 Technical Manual...
  • Page 12: 2�1SetupMenuConfiguration

    Variables inside the CHANNEL (see Section 2.2) and SYSTEM (see Section 2.3) menu trees allow HA40 configuration for a wide range of monitoring applications. Select the desired menu by scrolling with Up/ down arrows and then Edit to enter each menu. Figure 2-1 illustrates the menus tree for configuring Channel and System specific variables.
  • Page 13: 2�2ChangingMenuVariablesUsingTheKeypad

    This is the entry-level screen to all Channel, System and Security Keypad Alarm Next Edit menus. It also shows the firmware version operating in the HA40. Reset (Keypad buttons behind door) Use the up/down arrow keys to move the pointer to the desired menu and press the Edit key.
  • Page 14: Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus

    HA40 4-Channel Controller 2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up alarms to determine if the alarm activates upon exceeding or falling below the set-point. Menus • Latching determines either manual or automatic alarm reset Alarm 1, 2 and 3 have identical menus. The only difference between operation.
  • Page 15: Name / Eunits Ascii Data Fields

    HA40 4-Channel Controller Name / Eunits ASCII Data Fields The Channel Active menu option asks if this channel is to be utilized. NO causes the controller to never process inputs applied to this The first two items in this menu are for entering the 10 character channel and no alarms are tripped or data displayed.
  • Page 16: Cal Setup Menu

    The SPAN calibration standard used must match the value specified 2.2.6 Calibrate Input Menu since this is the reading the HA40 will indicate after a successful SPAN calibration. The SPAN calibration value may be edited if it The CAL SETUP flow chart (shown in Figure 2-6) is designed to make becomes necessary to apply a different calibration standard to set calibration quick, easy and error free.
  • Page 17: Standard / Optional Relay Setup Menus

    Several items needing configuration are not specific to any channel requires the specified quantity of that alarm to be active before but affect the entire HA40 system. These are located in the SYSTEM this relay activates. As illustrated in Figure 2-24 Standard Relay menus group shown in the dotted line box in Figure 2-7.
  • Page 18: Clock / Delays Menu

    Modbus serial port (requires 10-0253 Modbus option a horn. It could be dangerous if an operator acknowledged PCB – see Section 3.2). This slave port may be used to transfer HA40 the horn AND the light since no indication of the high alarm data to a host device such as a PC, PLC, DCS or even other Honeywell condition would remain.
  • Page 19: Analog Setup Menu

    (shown in Figure 2-12) allow programming of which alarms selected is also shown on the bottom of this screen. affect this piezo and whether by pulse or steady tones. The HA40 display PCB is also equipped with a small audible piezo that chirps The default setting for A/D counts is 800 for Min and 4000 for Max.
  • Page 20: 2�4Ha40SystemSecurityMenu

    HA40 4-Channel Controller 2.4 HA40 System Security Menu A 4-digit Pass Code entered and confirmed in this menu item locks all menus. Viewing of menus is not denied but attempts to edit variables result in the “Locked” message on the LCD.
  • Page 21 HA40 4-Channel Controller HA40 Technical Manual 2-11...
  • Page 22: MotherboardInterfacePcb

    HA40 4-Channel Controller 3 Motherboard Interface HA40 Technical Manual...
  • Page 23 2 Amp, 250V, 5x20mm fuse located under Pow er Supply AC In terminal cover. The HA40 Motherboard shown in Figure 3.2 is the interface between WARNING: For continued protection against D C Out fire replace only with same type and rating of fuse.
  • Page 24 HA40 4-Channel Controller 3.1 Input / Output Optional PCB’s Assy.10-0215 0010-1167 Rev C 2-Channel Controller MotherBoard P1, P2 and P3 connectors on the motherboard offer unique positions Universal Switching Power Supply for I/O options described in this section. A screen appears briefly after power up indicating what options types are connected.
  • Page 25: Optional Analog Input Pcb

    (P/N 10-0221) Transmitter input PCB option # 10-0298, shown in Figure 3-3, is available for interfacing the HA40 to field transmitters with 4-20mA or voltage outputs (0-2 VDC max). TB1 & TB2 provide Channel 24VDC, HI and LO terminals for receiving analog inputs. R1, R2, R3, & R4 are Figure 3-4.
  • Page 26: Optional 4-20Ma Analog Output Board

    20mA for 100% readings. Make certain that the mA loop output is set to LATCHING on reading devices connected to the HA40. If the HA40 primary power is 100 – 240 VAC, 4-20mA outputs are K1, K2, K3, K4, K5 & K6 are capable of driving 20mA through a 750 ohm load.
  • Page 27: Modbus Rs-232 / Rs-485 Interface Option

    DB9 connector S1. Section 3.3.1 lists all modbus registers and their NOTE: function codes. After writing a TRUE to this register, the HA40 automatically returns it to FALSE. CAUTION Read Only Discrete: Follow correct IEEE RS-232 and RS-485 installation guidelines when...
  • Page 28 HA40 4-Channel Controller Standard Relay 1 12017 ALARM1_BELOW_BIT BIT0 ALARM2_BELOW_BIT BIT1 Standard Relay 2 12018 ALARM3_BELOW_BIT BIT2 Optional Relay 1 12019 ALARM1_LATCH_BIT BIT3 Optional Relay 2 12020 ALARM2_LATCH_BIT BIT4 Optional Relay 3 12021 ALARM3_LATCH_BIT BIT5 Optional Relay 4 12022 ALARM3_ACTIVE_BIT...
  • Page 29 HA40 4-Channel Controller CHAN1 FAULT BIT0 Relay Status 31012 CHAN1 ALARM1 BIT1 Bit set to 1 = LED Blinking, bit set to 0 = LED is steady ON. CHAN1 ALARM2 BIT2 STANDARD RELAY 1 BIT0 CHAN1 ALARM3 BIT3 STANDARD RELAY 2...
  • Page 30 HA40 4-Channel Controller Chan 1 Alarm 2 Divisor 41008 Chan 4 Alarm 2 Real 41037 Chan 1 Alarm 3 Real 41009 Chan 4 Alarm 2 Divisor 41038 Chan 1 Alarm 3 Divisor 41010 Chan 4 Alarm 3 Real 41039 Chan 2 Zero Real...
  • Page 31: Enclosures

    HA40 4-Channel Controller 4 Enclosures HA40 Technical Manual...
  • Page 32 4.2 HA40PY NEMA 4X Polycarbonate Enclosure The HA40 controller enclosures are shown in Figures 4-1, 4-2, and 4-3. Non-metallic enclosures are not grounded by metal conduit. For internal ground points to be grounded to earth, the TB5 – GND terminal...
  • Page 33 HA40 4-Channel Controller 4.3 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure The HA40XP enclosure shown in Figure 4.3 is an aluminum NEMA 7 wall mount enclosure designed for use in potentially hazardous areas. Figure 4-3. NEMA 7 Explosion-Proof Wall Mount Enclosure...
  • Page 34 HA40 4-Channel Controller 5 Parts List HA40 Technical Manual...
  • Page 35 HA40 4-Channel Controller 5 Parts List Base Units HA40N4 HA40 4 Channel in NEMA 4X Enclosure incl Magnetic Keypad for nonintrusive control, 4-20mA HA40XP HA40 4 Channel in NEMA 7 Enclosure incl Magnetic Keypad for nonintrusive control, 4-20mA I/O Options...
  • Page 36 HA40 4-Channel Controller 6 Specifications HA40 Technical Manual...
  • Page 37 HA40 4-Channel Controller 5 Specifications Certifications: CSA C22.2 No. 1010-1, ISA S82.02 CSA C22.2 No 152 (for combustibles using mA input) Input power: 100-240 VAC, 50/60 Hz UL 1604/C22.2 No. 213 (NEMA 4X = Div 2, Gr A, 24 VDC B, C, D;...
  • Page 38 HA40 4-Channel Controller 7 Warranty HA40 Technical Manual...
  • Page 39 HA40 4-Channel Controller Honeywell Analytics Warranty Statement Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect All products are designed and manufactured to the latest internationally result of the use or operation of the Contract Goods by the Buyer or recognized standards by Honeywell Analytics under a Quality any Party.
  • Page 40 Europe, Middle Easst and Africa Life Safety Distribution AG Wilstrasse 11-U11 CH-8610 Uster Switzerland Tel: +41 (0)1 943 4300 Fax: +41 (0)1 943 4398 Europe, Middle Easst and Africa 1998M0742 Rev 2 February 2011 © 2011 Honeywell Analytics...