Rockwell Automation Allen-Bradley Kinetix 2090-KTPC-MA-AA Installation Instructions Manual
Rockwell Automation Allen-Bradley Kinetix 2090-KTPC-MA-AA Installation Instructions Manual

Rockwell Automation Allen-Bradley Kinetix 2090-KTPC-MA-AA Installation Instructions Manual

Tlp motor cables
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Installation Instructions
Original Instructions
Build Your Own Kinetix TLP Motor Cables
Catalog Numbers 2090-KTPC-MA-AA, 2090-KTPC-MA-AE, 2090-KTFB-MA-AA, 2090-KTFB-MA-AE, 2090-KTBK-MB-AA, 2090-KTBK-MB-AE, 2090-KTFB-MF-AA,
2090-KTFB-MF-AE, 2090-KTPC-MC-AA, 2090-KTPC-MC-AE, 2090-KTPC-MD-AA, 2090-KTPC-MD-AE, 2090-KTPC-ME-AA, 2090-KTPC-ME-AE
Topic
For reference, see Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for Kinetix TLP motor and cable combinations and Kinetix TLP motor
power and feedback cable specifications.
Summary of Changes
This manual contains new and updated information as indicated in the following table.
Topic
Updated figures with enhancements to help you understand how the kits are assembled.

Before You Begin

Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order, and visually inspect each connector
for damage. If necessary, notify the carrier of any shipping damage immediately.
ATTENTION: Arcing or unexpected motion can occur if the power, brake, or feedback cables are connected or disconnected while power is applied.
Always remove power to the servo drive before connecting or disconnecting cables at the drive or at the motor.
ATTENTION: To avoid the hazard of electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To help prevent
the build-up of electrical energy, factory-supplied power cables use one of these grounding techniques:
• The overall shield is bonded to the connector housing.
• A section of the overall shield is exposed for connection to ground.
• The overall shield is connected to a ground wire.
If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive.
ATTENTION: Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always
position a power cable so it can freely dissipate any heat. A power cable must not be coiled, except for temporary use when building or testing a
machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or follow an authoritative directive, such as
Engineering Section 310.15(C) of the NEC Handbook.
IMPORTANT
The following factors must be considered when selecting bulk cable.
• Power cables must be rated to voltage higher than the system voltages at all operating conditions.
• Cable conductor current carrying capacity (after all applicable deratings) must be ≥ the connected motor continuous rated current.
• Cables must meet all local and global regulatory requirements.
• Cable must have overall shield to meet the applicable electromagnetic radiation/emission requirements.
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Summary of Contents for Rockwell Automation Allen-Bradley Kinetix 2090-KTPC-MA-AA

  • Page 1: Table Of Contents

    Installation Instructions Original Instructions Build Your Own Kinetix TLP Motor Cables Catalog Numbers 2090-KTPC-MA-AA, 2090-KTPC-MA-AE, 2090-KTFB-MA-AA, 2090-KTFB-MA-AE, 2090-KTBK-MB-AA, 2090-KTBK-MB-AE, 2090-KTFB-MF-AA, 2090-KTFB-MF-AE, 2090-KTPC-MC-AA, 2090-KTPC-MC-AE, 2090-KTPC-MD-AA, 2090-KTPC-MD-AE, 2090-KTPC-ME-AA, 2090-KTPC-ME-AE Topic Page Before You Begin Wiring Connectors Rectangular Connectors Military-style Connectors Catalog Number Descriptions Additional Resources For reference, see Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for Kinetix TLP motor and cable combinations and Kinetix TLP motor power and feedback cable specifications.
  • Page 2: Wiring Connectors

    MB-type Holding Brake Connector A - T+ B - T- C - BAT + A - BR- D - BAT- B - BR+ L - Shield/Drain R - GND S - DC +5V Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 3: Rectangular Connectors

    The insulation diameter range, strip length, and crimp height are determined by the wire size and are shown below. Insulation Wire Conductor Insulation Diameter Strip Length IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you remove insulation. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 4 The end of the wire must be flush with the end of the wire barrel or protrude no more than the dimension shown in Figure 6. Do not move or bend the locking lances. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 5 0.40, max Front Bellmouth Rear Bellmouth Wire Barrel No Twist Wire Barrel Crimp Height Front of Permitted 0.10, max Crimp Width Contact Burr 0.10, max Wire Wire Barrel Flash Barrel 0…0.50 Cutoff Tab Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 6 Figure 7 - Wire Straightness Restrictions - 6-pin 3°, max 3°, max Datum Line 3°, max 3°, max Figure 8 - Wire Straightness Restrictions - 9-pin 4°, max Datum Line 4°, max 4°, max 10°, max 10°, max Datum Line Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 7 Latch Slightly tug on the wire to confirm it is set correctly. Repeat this process for the rest of the pins. Cable is customer supplied, so cable type varies. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 8: Military-Style Connectors

    MB-type, brake – 80.0 (3.15) – – – – 8.0 (0.31) Strip lengths vary slightly depending on drive requirements. Refer to Additional Resources page 12 for the drive user manual with specific values. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 9: Added Military-Style Power/Brake Connector (Extension) Cable Examples

    Ring lugs apply to only the PE conductor on 16…12 AWG cables. Table 4 - Ring Lug Specifications Power Cable Size Non-insulated Ring Terminals Screw Size RNB 1.25 RNB 2 RNB 5.50 RNB 8 RNB 14 RNB 22 Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 10 1.25 1.95 (0.077) #8 (3) 3.5 (0.138) 2090-KTPC-MD-AA 2090-KTPC-MD-AE #12 (6) 2.95 (0.116) 2090-KTPC-ME-AA #4 (4) 5.19 (0.204) 2090-KTPC-ME-AE Values represent the maximum wire size accepted by the connector pin/socket for each kit. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 11 Repeat this process for the remaining wires. Slide each heat shrink tube forward to cover the solder points and shrink. Screw the receptacle bushing onto the receptacle. Insert the hardware to secure the receptacle bushing to the receptacle. Rockwell Automation Publication 2090-IN048B-EN-P - April 2020...
  • Page 12: Catalog Number Descriptions

    Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenkÖy, İstanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliğine Uygundur Allen-Bradley, expanding human possibility, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.

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