T-Rex Upper Class Series Installation Instructions

54561
05-07 FORD
SUPER DUTY
2005-2007 FORD SUPER DUTY & EXCURSION
TOOLS REQUIRED:
Phillips / Slotted Screwdrivers
10mm, 5/16" Sockets
Vise Grip Pliers
Die Grinder or Jig-Saw
File / Sanding Disc
Read and understand instructions before attempting installation
1
Step 1
Remove the screws on top of the grille. Now depress the clips on the bottom and remove the grille from the
vehicle. Access the lower clips by gently pulling the grille forward; then use a large slotted screwdriver to depress
the clips. Remove the grille from the vehicle. Apply masking tape to the face of the grille.
Step 2
Remove the factory mesh insert behind the chrome shell (1); use a slotted screwdriver to depress molded clips
securing the insert. Do not damage the plastic mounting tabs along the bottom. Remove the single 10mm nut
securing the Ford logo in place. Depress the two molded clips retaining the logo; remove the logo. Use a jig-saw or
die grinder to cut the center crossbars from chrome grille (2). Make your cut approximately 1/8"-1/4" inside each
end of the center opening.
Step 3
Test fit the center grille; trim an additional ¼" off the plastic edge near the mounting studs (3). The outer frame
overlaps the edge to hide your cuts (do not cut beyond the mesh grille frame).
UPPER CLASS SERIES MESH GRILLE
PARTS LIST:
1 Mesh Grille (Center)
2 Mesh Inserts (Side)
12 6-32 Nylon Lock Nuts
12 #10 Flat Washers
2
PAGE 1 OF 2
54561
05-07 FORD
SUPER DUTY
1 1" x ¼" Fender Washer
4 135' Flange Brackets
4 1.5" J Hooks
3