Weber mt CR 5 Repair Instructions
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- Mounting instruction (4 pages) ,
- Operating and maintenance manual (24 pages)
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Summary of Contents for Weber mt CR 5
- Page 1 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Service Information 2003 Section 6*** Page 1...
- Page 2 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Table of Contents Preface ....................... 3 Illustration ....................4 Disassembly ..................5 Reassembly ..................15 Section 6*** Page 2 Service-Information 2003...
- Page 3 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Preface Before starting your repair work, carefully read these repair instructions. Carefully follow all instructions and always carry out the described operations in the indicated order. The safety precautions prescribed for repair work must be followed in order to avert injury to persons and/or damage to material property.
- Page 4 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Section 6*** Page 4 Service-Information 2003...
- Page 5 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 1. Demontage Remove the fastening screw (1/1) of the V-belt pulley (1/2). Figure 1 Screw 2 hexagon head cap screws (4/1) into the V-belt pulley (4/2). Figure 2 Press the V-belt pulley(3/1) from the eccentric shaft (3/2).
- Page 6 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Remove the fastening screw (4/2) of the cover (4/1). Figure 4 Screw the hexagon head cap screws (5/1) into the cover (5/2) and press the cover from the housing. Figure 5 Remove the fastening screw (6/1) of the cover (6/2).
- Page 7 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Screw the hexagon head cap screws (7/1) into the cover (7/2) and press the cover from the housing. Figure 7 Remove the shims (8/1). Figure 8 Remove the vent screw (9/1) of the cylinder cover (9/2).
- Page 8 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Lossen the fastening screws (10/1) of the cylinder cover (10/2). Figure 10 Screw the hexagon head cap screw (11/1) into the fixing flange of the cylinder cover and press the cylinder cover out of the vibrator housing.
- Page 9 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Screw the hexagon head cap screws (13/1) into the cover (13/2) and press the cover from the housing. Figure 13 Remove the shims (14/1). Figure 14 Dismantle the eccentric (15/1) of the fixed eccentric shaft.
- Page 10 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Remove the eccentric (16/1) of the variable eccentric shaft. Risk of injury because eccentric may overturn. Figure 16 Put the assembly sleeve (17/1) on the eccentric shaft and beat the shaft into the housing.
- Page 11 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Loosen the fastening pin of the control pin. Figure 19 The fastening pin is glued in place. Before removing the pin, shortly heat it up by means of a burner in order to loosen the glueing.
- Page 12 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Pull the adjusting pin (22/1) out of the variable shaft. Figure 22 Loosen the retaining ring (23/1) . Figure 23 Remove the piston (24/1). Figure 24 Section 6*** Page 12...
- Page 13 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Remove the retaining ring (25/1) . Figure 25 Pull off the bearing (26/1) by means of an extractor (26/ Figure 26 Piston Circlip Bearing Control pin Circlip Figure 27 Service Information 2003...
- Page 14 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Take the control shaft (28/1) out of the housing (28/3) by means of the special tool (28/2). Figure 28 Special tool Control shaft Adjusting bushing Bearing Toothed wheel Figure 29...
- Page 15 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Pull out the bearing (31/1) by means of an appropriate bearing extractor (31/2). Figure 31 Pull out the bearing (32/1) by means of an appropriate earing extractor (32/2). Figure 32 2.
- Page 16 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fit the spacer ring (34/1). Figure 34 Fit the tapered roller bearing (35/1). Figure 35 Put the toothed wheel (36/1) into the housing. Pay attention to the mark (36/2) and to the feather key (also refer to figure 38).
- Page 17 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the adjusting bushing (37/1) on the toothed wheel (37/2). Figure 37 Put the variable eccentric shaft (38/1) into the adjusting bushing (38/2). When fitting the variable eccentric shaft (38/...
- Page 18 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the assembly sleeve on the bearing outer ring (40/1) and insert the bearing ring into the housing. Figure 40 Position the cover (41/1) in place. Do not yet fix the cover.
- Page 19 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the assembly sleeve on the bearing outer ring and drive the bearing outer ring into the housing. Figure 43 Insert the fixed eccentric shaft (44/1) into the housing (44/2).
- Page 20 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the assembly sleeve on the bearing outer ring (46/ 1) and drive the bearing outer ring into the housing. Figure 46 Fit the bearing (47/1) of the adjusting pin.
- Page 21 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fit the bearing (49/1) of the adjusting pin. Figure 49 Fit the retaining ring (50/1) of the piston. Figure 50 Secure the piston (51/1) by means of the retaining ring (51/2).
- Page 22 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 When fitting the variable eccentric shaft and the adjusting gearwheel, pay attention to the longitudinal groove (see arrow, as shown in the figure) and to the spiral flute of the adjusting gearwheel.
- Page 23 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 The cut surface of the control pin must point towards the adjusting pin. Figure 55 Ensure that the control pin runs approximately 1,5mm beneath the upper edge of the groove of the adjusting gear wheel.
- Page 24 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fit the eccentric (58/1). Figure 58 Fit the eccentric (59/1) by means of a dynamometric key (59/2). Apply a force of 120 Nm to fasten the eccentric. Figure 59 Position the seal (60/1) in place.
- Page 25 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Mount the seal ring (61/1) and the seal onto the bearing housing cover. Replace the shaft seal ring each time the unit is repaired. Figure 61 Fasten the cover (62/1).
- Page 26 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fasten the V-belt pulley (64/1) by means of the screw (64/2). The fastening screw (64/2) must feature a bore hole for venting the vibrator. Figure 64 Fit the cylinder cover (65/1) .
- Page 27 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the assembly sleeve on the bearing outer ring (67/1) and drive the bearing outer ring into the housing. Figure 67 Use a depth slide gauge (68/1) to measure the depth between the housing (68/2) and the bearing outer ring (68/3).
- Page 28 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Adjust the axial play by means of shims (70/1). Axial play 0.6 mm Figure 70 Fasten the cover (71/1). Figure 71 Put the assembly sleeve on the eccentric shaft (72/1) and drive the eccentric shaft back into the bearing seat.
- Page 29 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fasten the cover (73/1). Adjust the axial play of the variable eccentric as described above. Figure 73 Figure 74 Remove the cylinder cover (74/75/1). Figure 75 Service Information 2003 Section 6*** Page 29...
- Page 30 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Put the assembly sleeve on the eccentric shaft and drive the shaft back into the seat. Figure 76 Figure 77 Fit the cylinder cover (77/78/1). Figure 78 Section 6*** Page 30...
- Page 31 SERVICE - INFORMATION Repair Instructions CR 5 - CR 6 Fit the vent screw (79/1) . Figure 79 Service Information 2003 Section 6*** Page 31...