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4 . 4 0 H
date: April 1998
Version: 4.35H
Instructions and Documentation
S e r i a l n o : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Summary of Contents for Nußbaum Hebetechnik 4.40H

  • Page 1 4 . 4 0 H date: April 1998 Version: 4.35H Instructions and Documentation S e r i a l n o : ........
  • Page 2: Table Of Contents

    Instruction and Documentation 4.40 H Table of contents Forword........................3 Record of Installation....................5 Record of Handing Over..................6 1. Introduction......................7 2. Master Document of the automotive Lift..............8 CE-Zertificate......................9 page for notice......................11 3. Technical information....................12 Data sheet 4.35 H....................13 Data sheet 4.35 H with whell free lift..............14 Fundationplan......................15 Electrical diagram drawing..................17 Electrical parts list....................18...
  • Page 3: Forword

    Instruction and Documentation 4.40 H F o rword Nußbaum-Lifts are a result of long-standing experiences. The high quality and the superior concept guaratee them reliability, a long lift time and the eco- nomic buisness. To avoid unnecessary damages and dangers, read the operating instruction attentive and observe the contents.
  • Page 4 Instruction and Documentation 4.40 H Organising requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time. In addition to the instructions for use rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed.
  • Page 5: Record Of Installation

    Instruction and Documentation 4.40 H Send this record, filled out and signed to Nußbaum after the installation ! Otto Nußbaum GmbH & Co.KG Korker Straße 24 77694 Kehl-Bodersweier Germany Record of installation The automotive lift 4.40 H with the serial number.: ........was installed on ............
  • Page 6: Record Of Handing Over

    Instruction and Documentation 4.40 H Record of handing over The automotive lift 4.40 H with the serial number.: ........was installed on ............at the firm........... a t ................the saftey mechanism and operation were checked.
  • Page 7: Introduction

    Instruction and Documentation 4.40 H 1 . I n t ro d u c t i o n The document ”Operating Instructions and Documentation” contains important infomation about installation, operation and maintenance of the 4.40 H . To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signedand returned to the manufacturer.
  • Page 8: Master Document Of The Automotive Lift

    Instruction and Documentation 4.40 H 2 . M a s t e r document of the automotive lift Lift designation 4.40 H Manufacturer Otto Nußbaum GmbH & Co.KG Korker Straße 24 77694 Kehl-Bodersweier Germany Application The automotive lift 4.40 H is a lifting mechanism for lifting motor vehicles with a laden weight of up to 4000 kg.
  • Page 9 Instruction and Documentation 4.40 H CE-certificate/attestation of conformity The automotive lift 4.40 H with the serial number..........is in accordance with the tested lift (CE-certificate-number 04 206-576/00) ........................place, date company stamp, signature...
  • Page 10: Technical Information

    Instruction and Documentation 4.40 H 3 . Technical information Technical datas: Lifting capacity: 4000 kg Load distribution: max. 2:1 in or against drive-on direction Lifting time automotive lift: app. 30 sec Lowering time automotive lift: app. 25 sec height of lifting (automotive lift): 1955 mm Line voltage: 400 V three phase current...
  • Page 11 Instruction and Documentation 4.40 H...
  • Page 12 Instruction and Documentation 4.40 H Foundationplan quality concrete These measure is for the rail 4400 mm *These measure is for the rail 4800 mm 4646 / * 5046...
  • Page 13 Instructions and documentation 4.40 H...
  • Page 14: Electrical Diagram Drawing

    Instruction and Documentation 4.40 H Electrical-diagram drawing...
  • Page 15: Electrical Parts List

    Instruction and Documentation 4.40 H electrical part list main switch 3-pole (mounting by customer) motor 3~, 400 V, 3,0 kW KM1: up contactor key switch "lifting“ key switch “lowering“ button “soft lowering in the ratchets“(main lift) “top limit switch“ (main lift) limit switch “the rope is torn“...
  • Page 16: Hydraulic Diagram Drawing

    Instruction and Documentation 4.40 H Hydraulic diagram drawing hydraulic parts list 0.1 : oil tank 0.2 : motor 0.3 : gear pump 0.4 : oil-fillter 0.5 : oil level gauge 0.6 : hydraulic block complet 0.8 : holding valve 0.9 : emergency lowering screw 0.10: pressure control valve...
  • Page 17: Safety Regulations

    Instruction and Documentation 4.40 H 4 . Safety re g u l a t i o n s Using automotive lifts for working the Regulations of Accident Prevention (VBG1: General Regulations in Germany, VBG14: Automotive lifts) must be observed. Especially the following regulations are very important •...
  • Page 18: Troubleshooting

    Instruction and Documentation 4.40 H pic. 1: operating unit lifting lowering key switch button “lowering in the ratchet“ • Turn the key switch on position “ “. • The lift raised a little bit before the lowering starts • Lower the lift on the working height . Observe the complete process. C o m m e n t ! If the main lift is in a height of 200 mm over the floor the electric switched off automatically.
  • Page 19: Emergency Lowering In Case Of Power Failure And Defective Valves

    Instruction and Documentation 4.40 H Repairs at the lift’s security devices as well as repairs and examinations of the electrical fittings may only be performed by specialists. Problem: Motor does not start! Potential causes • The main switch is not switched on of trouble: •...
  • Page 20: Maintenance

    Instruction and Documentation 4.40 H with a hexagon socket screw key . (see pic.) pic 2: the emergency lowering screw on the rail the screw for the emergency lowering operating column • Fasten emergency lowering screw and safe it with the red coloured security nut when the lift is at lowest position.
  • Page 21: Security Check

    Instruction and Documentation 4.40 H • Check level of hydraulic oil. • Condition of carrying rope: If torn wires can be discovered the complete rope-set must be changed. • Clean the drip pan for waste oil (under the cylinder). • Check the white Polymer blocks and replace them if its necessary. •...
  • Page 22: Installation And Initiation

    Instruction and Documentation 4.40 H 9. Installation and Initiation Installation of the lift Regulations for the installation • The installation of the lift is performed by trained technicians of the manufacturer or its distribution partner. If the operator can provide trained mechanics, he can install the lift by himself.
  • Page 23 Instruction and Documentation 4.40 H pic 3: pulley below pulley topside pulley below pulley topside operating unit extension spring • Bore holes to fix the dowels through the borings of the base plates. Clean holes with pressure air. Put in safety dowels with washers in borings. The manufacturer demands LIEBIG safety dowels type B 15 or equal dowels of another manufacturer (with allowance)but observe their regulations! Before doweling check concrete floor with quality B 25 if the concrete floor goes to the top edge of the floor.
  • Page 24 Instruction and Documentation 4.40 H Each Liebig-dowel must be tightened with a torque of 50 Nm. Otherwise the normal function of the lift cannnot be guaranteed. • Mount the ramps and the loading ramp. • Adjust sliding guidance at traverse (ca. 4-5 mm reciprocating movement between sliding guidance and column) •...
  • Page 25: Initiation

    Instruction and Documentation 4.40 H Initiation Before the initiation a security check must be performed. Therefore use form: First security check. If the lift is installed by a competent, he will perform this security check. If the operator installs the lift by himself, he has to instruct a competent to perform the security check. The competent confirms the faultless function of the lift in the installation record and the form for the security check and allows the lift to be used.
  • Page 26: Position Of The Column

    Instruction and Documentation 4.40 H Position of the column (look from the top) traverse operating column: 1 operating unit 2 column 3 traverse rail rail traverse...
  • Page 27: Connect The Operating Unit

    Instruction and Documentation 4.40 H Connect the operating unit operating unit key switch press button for the soft lowering in the ratchet. The control unit is not connected by the delivery. Open the control unit. The 7-conductor bunch is comming from the rail.
  • Page 28 Instruction and Documentation 4.40 H Pic. 10: Choice of dowel lenghts (without floor pavement or tile surface) table to picture 10: Liebig-saftey dowels: typ of dowel B15/70 B15/95 drilling depth min. anchorage depth thickness of concrete diameter of bore thickness of the lift-piece 0-40 40-65 Amount of the dowels...
  • Page 29 Instruction and Documentation 4.40 H pic 11: Choice of dowel length (with floor pavement or tilesurface) table to picture11: Liebig-saftey-dowels type of dowel B15/70 B15/95 B15/120 B15/145 drilling depth min. anchorage depth thickness of concrete diameter of bore thickness of the lift-piece + thickness of floor pavement e+f 0-40 40-65...
  • Page 30 security check 4.40 H to fill in and to leave in First security check before installation this document a l l d e f e c t v e r i - kind of check r i g h t l a c k i n g f i c a t i o n Remark...
  • Page 31 security check 4.40 H Regular security check to fill in and to leave in this document a l l d e f e c t v e r i - kind of check r i g h t l a c k i n g f i c a t i o n Remark Type plate ...........
  • Page 32 security check 4.40 H Extraordinary security check to fill in and to leave in this document a l l d e f e c t v e r i - kind of check r i g h t l a c k i n g f i c a t i o n Remark Type plate ...........

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