1. Manuals
  2. Brands
  3. Drivecon Manuals
  4. DC Drives
  5. XR Series
  6. Service manual

Drivecon XR Series Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DAHSM32HA
XR SERIES
Pages 123 (+ cover sheet)
XR SERIES
Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XR Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Drivecon XR Series

Summary of Contents for Drivecon XR Series

  • Page 1 DAHSM32HA XR SERIES Pages 123 (+ cover sheet) XR SERIES Service Manual...
  • Page 2 11. It is forbidden to use radiophones and portable phones near this device with the doors open. 12. All the doors and covers must be closed during crane in operation. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 3: Table Of Contents

    After the test run ..................... 64 SERVICE ........................65 TROUBLESHOOTING ....................66 Inverter fault codes ..................67 Field repair actions ..................77 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 4 Alterations .....................117 Appendix A19 Replacing old XR Series v ersions ............118 Appendix A20 Spare Parts lists ..................119 Appendix A24 Commission table ...................122 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 5: Description Of Xr Series Hoist

    XR Series Variable Frequency Drives Product Code In order to specify the correct part number to suit your needs please refer to the type code shown below. 009 0 Special option: V = varnished Family type Software revision Option PCB’s:...
  • Page 6 − easier to use for inexperienced operators; the less experienced the operator is, the slower he/she can drive to av oid damaging the load. W ith XR Series the productivity of the crane can be improv ed − both a very low creeping speed and a v ery high main speed can be utilized...

  • Page 7: Functional Description

    OK and A4 contact is closed, XR Series is ready to operate in about 1-2 seconds. − If either of the direction signals S1 or S2 is on, the XR Series display shows F52 and driving can begin only after the direction signals hav e been off for a while.

  • Page 8: Motor Control Modes

    − Speed control, open loop and closed loop − Torque control, closed loop The most used modes f or XR Series are open loop speed control (for XL-motors) and closed loop speed control (f or all motors). In XR Series open loop speed control (P-models) the actual speed depends on the load. The lowest possible driv ing frequency is nominal slip plus a small margin.

  • Page 9: Control Methods (= Command Modes)

    All four control methods are av ailable without any changes in the hardware or software. Any single XR Series can be controlled (for example) by a pushbutton controller in EP-mode, by a joystick type controller with a potentiometer located in the cabin in PO-mode or by a process computer in AU-mode.
  • Page 10 More information on using the different control methods is giv en in Section 2.3 "Description of parameters". More information about the PO-control potentiometer function is given in Appendix A9 "Potentiometer specification". DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 11 V in PO- and AU-mode. The output frequency as a function of speed reference in PO- and AU-mode DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 12 V in PO- and AU- modes. SSL = 0 The output frequency as a function of speed reference DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 13: Mechanical Brake Control

    Only if a failure occurs or the emergency stop button is pushed, the brake closes immediately stopping the motor and the load. XR Series 4.0F-160F, 4.0J - 45J, 4.0K - 132K models have an ESD141 brake control unit, which is a line voltage full/half-wav e rectifier (max.1.5Adc, see Appendix A8). Full-wave rectif ication is used to open the brake quickly.

  • Page 14: Programming Of Xr Series Hoist

    The graphical display panel and the LED display panel are fully interchangeable, as they hav e compatible interfaces and housings. Both panels are removable and hav e full galv anic isolation from mains potential. The same panels can be used in all XR Series Vector and DynAC Vector frequency conv erters.

  • Page 15: Panel Operation

    FAULT READY FAULT BTNS BTNS Programmable READY FAULT pushbutton page READY FAULT BTNS Fault history page READY FAULT READY FAULT BTNS DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 16: Monitoring Page

    HH = full hours, hh = decimal part of an hour operation differs in profibus (U) models not in expander (P) and profibus (U) models DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 17 READY FAULT READY FAULT BTNS BTNS RO11 READY closed A2: 23-24 RO12 open A2: 25-26 RO13 open A2: 27-28 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 18: Parameter Page

    Increment READY FAULT READY FAULT value page reference value Decrement reference value BTNS BTNS Reference value Next page READY FAULT BTNS DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 19: Programmable Pushbutton Page

    Driving via the display panel must be done especially carefully as the external limit switches etc. do not necessarily stop the motion. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 20: Fault History Page

    BTNS READY FAULT READY FAULT BTNS BTNS Auto-reset when the fault becomes non-active Fault code READY FAULT blinks BTNS DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 21: Active Warning Display

    20mA (can be activ ated with parameter P15.2) READY FAULT BTNS READY FAULT BTNS READY FAULT Warning code blinks BTNS DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 22: Graphical Display Panel

    Parameters can be uploaded to the panel and downloaded to the inv erter. – it is possible to copy parameter values from one XR Series unit to another (the units must be same power class and they must hav e same program v ersion).

  • Page 23: How To Use The Graphical Display Keyboard

    2.2.3 Monitoring page Panel Ready Status field Next signal 2 Motor Speed Signal name Previous signal Signal value Signal value bar DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 24: Operating Page

    (omit if value is text) Decrement value Parameter limits (omit if value is text) Function of push-buttons on every selected item Confirm parameter value DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 25: Actual Values Page

    ( not on Clear Menu item) of value axis Confirm changes Increment the length of time axis Decrement the length of time axis DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 26: Activ E Faults Page

    5 seconds Scroll down history field 2.2.11 Contrast page Contrast Light Brighten display Dark Darken display Version of the SMG001G panel program DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 27: Info/Files Page

    Option board type software board Status of the option board Option: Simple IO-Exp Expander board Expansion Option: --- board not installed DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 28: Description Of Parameters

    With models 7.5F-45F, switch power off after changing the value of parameter P2.3. Then wait until display is blank before next power-up. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 29: Parameter Group 3; Input Signal Parameters

    = Alternative control mode selected, see parameter P6.24 31: Torque Limit closed contact = Torque limit activated, see parameter P8.17 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 30 100 % 100 % P3.7 signal filter time Default value 0.10 s. Filters out disturbances f rom the incoming analog A signal. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 31 Example 2: minimum v oltage = 5.0 V (=50%) 100 % ≈ − Gain = 200 % (5,0 V / 10 V -1) Bias =200 % DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 32 See parameters P5.1 and P5.2. P3.19 DIC15 function Default value 15 (Slowdown limit reverse). Encoder/Expander board terminal 13 (S21). See parameters P5.1 and P5.2. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 33 P3.23= 0 % Signal -100 % 100 % P3.24= 100 % P3.24= 200 % Figure 3: Scaling of analog input signal DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 34 Bias (0-10 V) Correction -400 % 2.5 V -10 Hz -100 % 10 V -10 Hz -50 % 10 V -5 Hz DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 35: Parameter Group 4; Output Signal Parameters

    External fan control. Fan off delay P5.5. Default value in relay output RO12 (FAN) P4.8. = Not Ready Inv erter is not Ready to operate. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 36 2 = signal range 0-20 mA (unsigned) 3 = signal range 4-20 mA (unsigned) Figure 5: The sign of analog output Note! Connected to NOVA in XR Series. Setting (2= 0-20 mA, unsigned) must not be changed. P4.6 Analog output A...
  • Page 37 Analog output A filter time out11 Default value 0.00 s. Filters out disturbances f rom the analog output signal A out11 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 38: Parameter Group 5; Drive Control Parameters

    The distance driv en in the slowdown limit area is sav ed in the memory of XR Series ev en in case of a power f ailure. XR Series may be driv en slower than the calculated f requency limit in all situations.
  • Page 39 (see parameter P3.1 selection 20 Field W eakening, see also P5.7). ESR can be set active only when XR Series is stopped. If the enabling is switched of f during run the maximum frequency is the one defined in P6.7. ESR is activ e when signal is "1".
  • Page 40 P5.9 MS-control logic selection The speed reference to XR Series can be given also with digital input signals MS2 ... MS5. Depending on the states of these signals, the speed reference is selected from preset v alues. The function of this multistep (MS) control has further three available types. The MS-type selection is made by parameter P5.9 as shown in the table below.
  • Page 41 Minimum speed, typically 5-10% STEP 1 P5.10 20-30% STEP 2 P5.11 100% STEP 3 P5.12 100% STEP 4 P5.13 100% STEP 5 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 42: Parameter Group 6; Motor Parameter Set 1

    Minimum frequency reverse Defines minimum frequency(rev erse) of the inv erter. A value lower than the factory setting must not be used. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 43 In a closed loop system the motor current system and speed are measured. Torque can be regulated accurately using these measurements. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 44 The brake closes as defined by parameters P6.20/P6.21. Free wheeling can not be used in hoisting. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 45 Aout = Gain Signal + Bias Note! The selection of parameter P4.4 (1 = motor frequency) must not be changed in XR Series. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 46 0+Bias => Bias = 50% This v alue is substituted into the equation: × 100% = Gain 1.0+50 % Gain = 50% Bias = 50% DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 47: Parameter Group 7; Open Loop 1

    If motor v oltage at generator area is too high, the v oltage can be decreased by reducing value of parameter P7.6. 0 ≅ 0% of calculated correction voltage is considered. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 48 Figure 11: DC-braking at start P7.10 DC-braking start frequency at stop Defines the frequency at which DC-braking starts. See Figure 12: DC-braking time. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 49 E.g. 600=60%. A low parameter value causes very fast frequency correction and a high parameter value smooths the frequency correction of stabilator. P7.17 Field reverse frequency Calculated parameter. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 50: Parameter Group 8; Closed Loop 1

    If the motor is started during the magnetizing delay the brake control delay is not used. The brake is controlled open immediately after start-command and during brake opening delay (P6.19) XR Series runs at the frequency set in parameter P6.16/P6.17.

  • Page 51: Parameter Group 9; Motor Parameter Set 2

    2.3.11 Parameter group 11; Closed loop 2 Description of parameter group 11 is equal to parameter group 8; Closed loop 1 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 52: 2.3.12 Parameter Group 12; Intelligent Ramps

    Frequency f2 If the intelligent ramps have been selected with parameter P6.12, these parameters define frequencies f1 and f2. See figures 15-18. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 53 The stopping function works in AU- and PO-control modes. In EP-control mode, this parameter has no effect. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 54 The stopping function works in AU- and PO-control modes. In EP- control mode, this parameter has no effect. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 55 If plugging braking kind of operation is desired it can be done with parameters P12.15 and P12.25 (Deceleration time in direction change). DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 56: 2.3.13 Parameter Group 13; Profibus Diagnostic Parameters

    Sets the PPO (Parameter - Process Data Object) type used in communication between the XR Series slav e and the master. Four types of data objects 1, 2, 3 and 4 are possible. The type change takes effect after power off and restart.
  • Page 57 PPO types 2 and 4. The possibilities are listed in section 2.1.3 “Monitoring page”. The detailed description of the data word is given in Profibus documentation. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 58: 2.3.14 Parameter Group 14; Profibus Control

    Operation: specified with the parameter P3.16 P14.9 DIC13 source Operation: specified with the parameter P3.17 P14.10 DIC14 source Operation: specified with the parameter P3.18 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 59 When the delay time has expired, the f ault situation is triggered independently of the running situation and the fault F27 is indicated. The possible range of the delay parameter is 0.0s … 5.0s. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 60: 2.3.15 Parameter Group 15; Protection Parameters

    Fault stop F3. The fault contact (RO2 K1/K01 control) is opened after the fault. Motor is stopped with the mechanical brake. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 61 Overcurrent control I-multiplier on motor side. Overcurrent control is not used in closed loop (P6.15=3 or P6.15=4), or motor rotating as generator. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 62: 2.3.16 Parameter Group 0; Application Parameters

    Factory default parameters can be restored by changing parameter P0.2 v alue to 1. Press Enter-key after selection. The selected application (P0.1) determines the default values. The factory def ault v alues prev ent XR Series operation. Store parameter settings as user's default User's default parameters can be saved by parameter P0.2 selection 2.

  • Page 63: Start-Up Procedure

    DC-bus. When display turns off, the DC-bus voltage is about 100V. Note also that there is a dangerous voltage in the braking resistor always when the DC-bus is charged. Do not connect any voltage to the output terminals of XR Series (U, V, W). Otherwise, the inverter will be damaged. Note! Connect power (L1, L2, L3) to the terminals of K1, and motor on the inverter to U, V, W.

  • Page 64: Visual Checks

    − Check encoder connections. − Disconnect the motor (U, V, W) and brake coil cable from XR Series, so that the XR Series will not be damaged. Measure isolation resistance of motor windings (each phase to ground) and brake coil.

  • Page 65: Test Run Without Load

    – Set the parameter P2.2 value to 0 to disable parameter changes. – Make sure all remarks and setting values are recorded in commissioning table. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 66: Service

    XR SERIES Page 65 (123) SERVICE XR Series does not require regular maintenance. The f ollowing actions are recommended: Check inv erter fault history − Find out reasons of possible faults − Clear the fault history Clean the heat sink of the inv erter −...

  • Page 67: Troubleshooting

    DC-bus is charged. This chapter describes how to detect XR Series failures. The purpose is to find out which components are damaged and how to replace them to restore proper operation. Advice is also given to find possible external failures that affect XR Series function.

  • Page 68: Inverter Fault Codes

    If sev eral faults occur one after another, the latest one is displayed, the others are stored to fault history page. XR Series includes an automatic fault reset operation; the fault code stays on the display until the fault is remov ed and the controller released back to 0-position.
  • Page 69 − Check thermistor connection (if expansion board thermistor input is not used, it should be shorted) − Check parameters − Check the brake opens DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 70 If the fault comes again, contact − check the CMS-input control Drivecon service. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 71 - braking resistor value Monitored - line voltage >+10% value - voltage spikes - load Control board damaged Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 72 Clear fault memory Minimum speed <1.5Hz Set P15.5=0 Torque control Set P15.5=0 Check operation of the current measuring circuit Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 73 6-7 on the control board and the expansion board Control board damaged source Contact Drivecon service XR Board or NOVA damaged Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 74 < 2kohm Short terminals 21-22 on the expansion board Check wiring and thermistor Clear fault memory Expansion board damaged Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 75 - cable screen - cable length Pulse amplifier possible needed Encoder board damaged Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 76 Open loop Stator Adjust parameter P7.8 Adjust parameter P7.8 resistance Minimum Adjust parameters P6.8 and P6. frequency Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 77 - XR Board fuse Measure OK-signal across control board terminals 16-7 OK-signal XR Board damaged is low Control board damaged Contact Drivecon service DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 78: Field Repair Actions

    The purpose of troubleshooting and field repair actions is primarily to determine whether the problems are in fact caused by XR Series or external dev ices. Af ter that the next step is to detect the possibly damaged components inside XR Series. If any damage inside XR Series is caused by the environment (motor failure, brake failure, power supply problems etc.) it is very important to...

  • Page 79: Technical Data

    Vibration Operation: maximum displacement amplitude 3mm at 2-9Hz. Maximum acceleration amplitude 0.5G (5m/s²) at 9-200Hz Conforms to LV and EMC directives. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 80: Inverter

    Appendix A2 Inverter Warning! High voltages inside XR Series. Wait for at least five minutes after the supply voltage has been switched off before service actions. Display in operating condition (lights on) indicates a dangerous voltage on the DC-bus. When display turns off, the DC-bus voltage is about 100V.
  • Page 81 − check that all motor depending parameters are correct − check the inv erter software version − check encoder operation (closed loop applications only) DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 82 − check control board power class by monitoring item n24 − check and record the monitoring v alues − run XR Series first without motor (motor control mode parameter P6.15 must be set "0" for this test), then with unloaded motor and finally with loaded motor −...
  • Page 83 − When meter leads are reversed, meter should indicate the threshold v oltage of the free-wheeling diode. ∞ = OK ∞ = OK ∞ = OK 0.3 - 0.4 V = OK DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 84 − If capacitance is v ery small, or no capacitance at all, the wire may be broken or the gate has burned out. Correct result should be 5nF...120nF depending on inverter power class. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 85 LEM 305-S/SP1 300A CHEMICALS XR Series-M901-G Thermal compound Paste 12 150g tube X X X X X X X X X X DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 86 X X X X X X X X X X X X X X X X X X X X X X DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 87 X X X X X X X X X X X X X X X X X X X X X X DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 88: Xr Board

    X31B The control voltage of RDY input (X33) is 48V, which must be taken f rom the XR Series internal control transformer (as well as ES signal). This is because these signals control 48V coils of XR Series line and brake contactors.
  • Page 89 115V X36B-4 RDY1 230V X34A-5 X36A-4 X34B-1 TO NOVA X34B-2 IGND IGND X34B-5 IGND IGND X36C-1 X36B-1 F500mA XR BOARD X36A-1 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 90: Nova

    Speed difference supervision (SD) compares the motor actual speed (= pulse frequency) with XR Series output frequency (signal FRS). In practice this means that the motor slip is measured and if that exceeds a preset limit, supervision stops the motion. This f unction is adjusted using inverter parameter P6.27.
  • Page 91 × Calculation of XR Series output frequency signal (FRS) scaling gain parameter P6.27: Pulse frequency × Parameter P6.27 100% × DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 92 X43B:1 FROM OS = OVERSPEED SUPERVISION XR BOARD ZS = STALL SUPERVISION SD = SPEED DIFFERENCE & SUPERVISION X43B:5 NOVA X43B:2 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 93: Kae234 - Proximity Switch Buffer Amplifier

    KAE234. KAE234 must locate near the sensor (usually in the connection box of the hoist or the motor). Without a buffer amplifier some faulty pulses could activ ate the speed superv ision of XR Series. Typically the problem would be a momentary lack of pulses or oscillations at the sensor output.

  • Page 94: Speed Supervision Sensor

    Appendix A6 Speed supervision sensor XR Series needs information about the motor rotation speed for stall, speed difference and ov erspeed superv ision. Type markings of the speed supervision sensors (not necessarily needed in applications with encoder) and fixing distance from the pulse wheel (air gap) is shown in the table below.
  • Page 95 − the pulse wheel is faulty Honeywell 3GT101DC Hall-sensor requires tooth mov ement past the sensor. A motionless tooth can not generate a pulse. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 96: Encoder Connection

    Appendix A7 Encoder connection An encoder is used with XR Series to obtain excellent speed accuracy and fast response as well as to reach v ery low minimum speeds. The encoder signal is also used for speed supervision purposes. To use NOVA for superv ising encoder pulses, a jumper wire must be connected between XR Series terminals X1:74 (PS) and X1:80 (E64).
  • Page 97 Maximum nominal and ESR-speeds above are as allowed by the XR Series itself, but there may be other limiting factors due to mechanical reasons. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 98 KAE234’s. See Appendix A5 for more information. Note! If torque limit is on, faulty encoder connection does not necessarily cause fault codes F31 and F32. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 99: Esd141

    The purpose of the varistor there is ov erv oltage protection for K7 contacts and the brake coil. Brake DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 100: Potentiometer Specification

    MS inputs of the other XR Seriess can be connected in parallel (maximum four at a time). The inputs should be wired permanently parallel to ensure a constant impedance. Parameter P3.5 must be 1 to make the XR Series operate properly. P3.6, P3.7, P3.8 and P3.9 settings also hav e an effect on the frequency reference F .

  • Page 101: Description Of Terminals

    ( 0-model s) Auxliar y power supply, phase 3 (K-m odel s) Auxli ary power suppl y, phase 3 ( 0-model s) DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 102: Signal Connections

    − RDY-input has its own fuse (F2), the other inputs hav e a common fuse (F1). − RDY-input has its own zero-terminal X35:3/X1:73, the others hav e X36:1/X1:51. Principle connection of digital input DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 103 PS (in) X35:7 PS (out) X34B:1 PS (in) X43B:1 NOTE ! There is no divided encoder pulse E64 on the expander board. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 104: Wiring Harness Connections

    RDY1 RDY1 +15V +15V X1-72 X1-74 RDY2 RDY2 A1-23 KA1682 X31A K1-74 / K01-54 KA1687 A1-07 X34B X43B A1-08 A1-09 A1-10 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 105: Closed Loop Tuning

    − check from monitoring item n1 that it corresponds to the maximum frequency − check from monitoring item n6 that it corresponds to linear V/f-curv e voltage DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 106 − see monitoring item n3 and record it to closed loop start-up table ⇒ set the measured current value n3 to parameter P8.3 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 107 ⇒ compare the V/f -curves to linear curve (downwards voltage is lower than upwards) ⇒ return original v alue of parameter P6.7 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 108 NOVA trips (OS or SD) − speed gain v alue is too low ⇒ Generator side current limit F34 in start upwards DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 109 Load below 5%: P6.15 = 0, P7.1 = 0,00%, P7.2 = 0,00%, P7.3 = 0,0Hz, P7.4 = 0 3.A.2. No load current with closed loop control (3-mode) Load below 5%: P6.15 = 3 DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 110 P6.2-10Hz down P6.2-15Hz down Closed loop parameters P8.3 P6.18 P8.6 P8.8 P8.10 P8.15 P8.12 P8.14 P6.19 P8.7 P8.9 P8.11 P8.16 P8.13 Remarks DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 111: Parameter Defaults And Lock Lev Els

    P2.2. Some of the parameters have a v alue marked X, M or Y. The values of these parameters differ depending on motor/voltage (X), application (M) and power/voltage (Y). DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 112 5. 16 Multistep 8 50,0 Hz 50,0 Hz 8. 16 Magn Ctrl I 8. 17 Torque Limit 0,0 % 0,0 % DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 113 16. 6 DA 2 Multiply 16. 7 DA 3 Address 16384 16384 16. 8 DA 3 Mask 16. 9 DA 3 Multiply DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 114: Specialities Of Profibus Models

    CMS with profibus condition monitoring. Virtual input signal can be used with bus control. MFI-input is not used in profibus models. Virtual input signal can be used with bus control. DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 115: Specialities Of "No Braking" Models

    Resistor braking default P15.3 Brake Chopper 0 = No default 1 Yes, internal P15.4 Line Superv ision 0 = No default 2 Fault DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 116: Xr Series V 4.0 F-A-X-X-X-A

    Control devices (switches, pushbuttons, potentiometers etc.) Limit switches XR Series V 4.0 F-A-x-x-x-A line contactor (K1) and brake contactor (K7) with brake control unit (G1) and circuit breaker (F7) are external components. The control v oltage of XR Series inputs RDY (X1:26) and ES (X1:27) must be selected according to the coil voltage of the contactors K1 and K7.
  • Page 117 Page 116 (123) Braking resistor XR Series V 4.0 F-A-x-x-x-A always has an external braking resistor. Because of high braking resistor minimum resistance value (36.4 Ω ), MV8-plate resistors are not a reasonable choice with XR Series V 4.0 F-A-x-x-x-A.

  • Page 118: Alterations

    SM80.01 and also many parameters were added and remov ed. The description of parameters in XR Series Vector Serv ice Manual rev 3.1 can not be used for the earlier software v ersions SM25.0x, SM43.0x and SM56.0x. For description of these prev ious software v ersions, see XR Series Vector Owner’s...

  • Page 119: Replacing Old Xr Series V Ersions

    Page 118 (123) Appendix A19 Replacing old XR Series versions XR Series Vector can be used to replace the old XR Series versions by following limitations: XR Series rev 1 Terminals can be crossconnected to XR Series Vector without any external components.

  • Page 120: Spare Parts Lists

    2SE200-DE31-XX 220V50Hz/60Hz R1 * Braking resistor 450163 1000W-27R-5% 2 2 2 4 4 8 8 * = Not included in A-models DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 121 R1 * Braking resistor 450163 1000W-27R-5% R1 * 258713 1000W-58R-5% 2 4 4 8 8 8 * = Not included in A-models DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...
  • Page 122 2SE200-DE31-XX 220V50Hz/60Hz R1 * Braking resistor 258713 1000W-58R-5% 2 2 2 4 4 8 8 * = Not included in A-models DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

  • Page 123: Commission Table

    Overspeed detection rotary switches S2 and Fine adjustment NORMAL S1-1 S3-1 Range selection NORMAL S1-2 S3-2 Remarks : Date : Checked by DRIVECON, INC. Drivecon, Inc. reserves the right to alter or amend the above information without notice 1.10.1999 • DAHSM32HA...

Table of Contents