NDS POWERSERVICE PLUS 25 User Manual
Power charger
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Also See for POWERSERVICE PLUS 25:
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- User manual (48 pages) ,
- User manual (44 pages)
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Plus 25, plus 30, Plus 40, plus 40/l, plus 12-24/20, plus 24-24/20
Gold 25-M, gold 30-m, gold 40-m, gold 40-m/l, gold 12-24-m,
gold 24-24-m
powerservice
Power charger
User manual
NDS ENERGY s.r.l.
Via Pascoli, 169
65010 Cappelle sul Tavo (Pe) Italy
Tel.:+39 085 4470396 | mob./whatsapp: +39 373 8886 875
fax: +39 085 9507049
web: www.ndsenergy.it
email: commer@ndsenergy.it
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Summary of Contents for NDS POWERSERVICE PLUS 25
- Page 1 Gold 25-M, gold 30-m, gold 40-m, gold 40-m/l, gold 12-24-m, gold 24-24-m powerservice Power charger plus Gold User manual NDS ENERGY s.r.l. Via Pascoli, 169 65010 Cappelle sul Tavo (Pe) Italy Tel.:+39 085 4470396 | mob./whatsapp: +39 373 8886 875 fax: +39 085 9507049 web: www.ndsenergy.it email: commer@ndsenergy.it...
- Page 3 index introduction description models protection installation connections operation charging curves led indicators on-off (0-1) switch fuse replacement maintenance technical features warranty...
- Page 4 DC-DC/AC-dc chargers designed, patented and assembled by nds, which ensure an efficient charge to the service batteries, guaranteeing 50% more charge than the alternator only. Powerservice units safeguard battery life with specific charge curves for all types of batteries.
- Page 5 The information contained in this manual may be changed • without notice. NDS Energy s.r.l. reserves the right to make changes and improvements to the product at any time without notice and without obligation to apply these changes to the devices previously distributed.
- Page 6 description powerservice charger line has been designed to guarantee reliability and maximum charging performance simply and automatically, responding to the needs of the most demanding travellers to get maximum energy in the shortest possible time. powerservice allows you to correctly charge one or more leisure/service batteries (with capacities exceeding 75Ah) to maximum power, making the most of all available sources of energy on a motorhome or campervan.
- Page 7 The innovative circuitry in the powerservice unit guarantees greater efficiency by reducing energy expenditure. output current is regulated both according to the needs of service batteries and to the quantity of input energy. while travelling the device gradually reduces the output current in the event that the alternator is in overload conditions (eg: at night with lights on, air conditioner on, engine idling and engine fan on, etc …).
- Page 8 powerservice gold: • charges from alternator • charges from solar panel (integrated pwm solar regulator) • charges from external mains electricity suppl y maximum maximum maximum max output power voltage open current from current with 12V code with circuit with GRID alternator panel...
- Page 9 protection powerservice units are equipped with several protection systems to ensure a high level of safety and security: • Start-up without sudden changes in current and voltage (Soft Start) • Alternator overload protection • Battery overvoltage alarm • Output fuse failure alarm •...
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Page 10: Installation
installation powerservice can be installed easily and securely thanks to the external flanges (aluminum feet). The ideal mounting position is smooth, well ventilated and not subject to overheating; avoid surfaces covered with fabric or carpet. Install the device as close as possible to the service batteries. - Page 11 7. solar panel direct connection 12V nominal (maximum voltage with open circuit lower than 28V). 8. debug and update connection (nds internal use). 9. IEC socket for the connection of the mains power supply (Only for GOLD series)
- Page 12 specific aux connection (pin no. 5) for the following models: Plus 25, plus 30, Plus 40, plus 24-24 / 20, Gold 25-m, gold 30-m, gold 40-m, gold 24-24-m. powerservice has an auxiliary terminal: (terminal n°5) dedicated to the original control unit output (eg CBE, SARGENT, Schaudt, nord elettronica) or to the split-charge relay.
- Page 13 installation Power Service Gold version integrates a 230VAC battery charger, therefore other pre-existing chargers, both external or integrated into the control unit must not to be used. 1. Set the power switch to 0. 2. Connect the negative pole of the STARTer BATTERY to powerservice Pin N°1.
- Page 14 installation in vehicle with existing charging system using control unit/parallel rela y solar panel alternator 1 2 3 4 5 6 7 input aC/DC control unit 12V appliance fridge e.g. light, water, pump starting battery leisure battery For cables longer than 2 meters use 16 cables for the control unit we mean the unit of control and distribution of energy on the HABITATION PART of the vehicle (Eg.:...
- Page 15 installation with split charge rela y onl y solar panel alternator 1 2 3 4 5 6 7 split-charge relay 12V appliance fridge e.g. light, water starting battery leisure battery For cables longer than 2 meters use 16 cables the parallel relay refers to the pre-existing relay which, when the vehicle engine is switched on, makes the connection between the service battery and the engine battery.
- Page 16 installation in vehicle with no control unit or split charge rela y solar panel alternator 1 2 3 4 5 6 7 fridge & 12V appliances starter battery leisure battery For cables longer than 2 meters use 16 cables in this case, for ordinary vehicles to be transformed to RV or vehicles that need an auxiliary battery, the powerservice be used to manage the charge and the distribution of energy.
- Page 17 Plus and Gold 12-24-m installation in vehicle with 12V alternator and 24V service/Leisure batteries alternator 1 2 3 4 5 6 7 starting battery leisure battery pack 24v For cables longer than 2 meters use 16 cables...
- Page 18 installation with i-manager in systems with two leisure batteries display alternator imanager 1 2 3 4 5 6 7 11 12 13 solar panel 120A aC/DC 120A control unit appliances fridge (light, pump, ecc..) Starter battery leisure battery 1 leisure battery 2 For cables longer than 2 meters use 16 cables powerservice...
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Page 19: Operation
operation powerservice chargers provide the right charging curve to the most common service battery technologies by increasing the voltage coming from the alternator using a DC-DC converter. the charge curve related to the service battery technology in use (wet lead-acid, gel, Agm, lithium), must be selected using internal jumper switches. - Page 20 Power supply from solar panel If the following situations occur: IGNITION+ or D + signal not active, • solar panel illuminated by sunlight with AN OPEN-CIRCUIT • voltage higher than 16V, powerservice starts charging using the integrated solar regulator with PWM technology; charging phases are the same as those provided by the alternator and by an external mains supply.
- Page 21 Checking the system’s operation After installation, it’s necessary to check the correct operation of the appliance. To do this, first discharge the service battery by 25% by switching on some of the appliances connected to the system: lights and TV for example. alternator charging check-up 1.
- Page 22 external mains power suppl y charging check (GOLD series only) 1. Keep the engine off and connect the power supply. 2. Check with the current CLAMP METER that there is a charge current GOING TO the service battery. ...
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Page 23: Charging Curves
charging curves powerservice units support battery charging for AGM, Gel and flooded lead-acid batteries including those rated at Vmax 14.5V. There is also a special curve for Euro 6 systems with “smart” alternators and LiFePO4 lithium batteries ("L" version). The charge curves are selectable using two jumpers. - Page 24 3. generic charging curve (flooded, LiFePO model max voltage 14,5V float voltage 13,5V NO DESULPHATION PHASE 4. generic charging curve for smart alternator, euro 6 (LiFePO sì model max voltage 14,6V 29,2v float voltage 13,7V 27,4V NO DESULPHATION PHASE this last curve is specific for euro 6 engines with smart alternators and entails a delay of several seconds for the ...
- Page 25 agm/gel curve 15,8V max Vmax Imax Imax/2 The charge curves are composed of 5 phases, except for the Vmax 14.5V or wet lead-acid curve in which desulphation is missing (phase N ° 4). generic charging curve (flooded, LiFePO Vmax Imax Imax/2...
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Page 26: Led Indicators
led indicators powerservice is equipped with LED indicators to signal the source of incoming charge and the charge phase that the device is using. the charging phase in progress is shown with a corresponding number of flashes on the relevant LEDs. plus alternator solar... - Page 27 (ie with the pauses and battery not fully charged) repeats for 30 minutes. If the problem occurs again contact NDS support. Central LED problem with the d+ follow the steps below: flashing disconnect the cable on terminal 3 2.
- Page 28 the alternator detected voltage cables must have 10 (min) led flash 6 drop on the section. times alternator check the connections on 2. alternator terminals 1,2,3 and 6. insufficient power connect the cable attached 3. power component to terminal 1 directly to the overheating negative pole of the engine 4.
- Page 29 on-off (0-1) switch The switch on the device must always be left in the ON position (1), for normal operation. If the switch is set to OFF (0), the powerservice is disabled only from the "Alternator" charge source, then it continues to operate from the solar panel and / or 230V mains (for the GOLD model), but it will not work while the engine is running.
- Page 30 Possible radio interference Some inexpensive audio systems can make a noise from the speakers when they are active at the same time as the powerservice. We suggest that you follow these recommendations: • Make sure that the antenna cable of your TV or any radio transmitting equipment is in good condition and is far from both the input and output powerservice...
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Page 31: Fuse Replacement
fuse replacement powerservice units are electronically protected, but feature fuse protections for each of the input and output terminals. To access the DC part fuse, you must unscrew 4 side screws (2 on each side) and lift the front cover, taking care not to DAMAGE the wires connected to the LEDs and to the switch: 230 vac MAINS POWER SUPPLY (gold only). - Page 32 ILLUSTRATIONS below. By replacing the fuses, the powerservice will perform an automatic restart. In case of further additional faults, contact the NDS energy service center promptly. STARTER BATTERY power line (pin 70a blade fuse maxval type (fuse n°3)
- Page 33 maintenance The powerservice requires minimal maintenance to continue operating properly. we periodically recommend:: Clean externally to prevent accumulation of dust and dirt. • Check that the input connections and the battery poles are • tight and SECURE. Make sure that the ventilation slots are not obstructed by •...
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Page 34: Technical Features
technical features Power Service PLUS 25 25A from alternator maximum output current 20A from solar panel maximum yield max size 230mm x 135mm x 51mm weight 950g Power Service PLUS 30 30A from alternator maximum output current 20A from solar panel maximum yield size 230mm x 135mm x 51mm... - Page 35 Power Service PLUS 24-24/20 20A from alternator maximum output current solar panel not managed maximum yield max size 230mm x 135mm x 51mm weight 950g Power Service GOLD 25-M 25A from alternator maximum output 20A from solar panel current 20A from MAINS POWER SUPPLY maximum yield 230mm x 135mm x 95mm max size...
- Page 36 Power Service GOLD 12-24-M 20A from alternator maximum output 10A from MAINS POWER SUPPLY current solar panel not managed maximum yield max size 230mm x 135mm x 95mm weight 1400g Power Service GOLD 24-24-M 20A from alternator maximum output 20A from MAINS POWER SUPPLY current solar panel not managed maximum yield...
- Page 37 We recommend using THE NDS i-manager device to get all the information on the battery charge status. 7 . can a solar panel be connected to the...
- Page 38 DECLARATION OF EU CONFORMITY - PWS plus company: nds energy s.r.l. address: via giovanni pascoli 65010 - cappelle sul tavo (PE) Italy declares under its own responsibility that the product: commercial name: power service plus 25, plus 30, models: plus 40, plus 12-24/20,...
- Page 39 DECLARATION OF EU CONFORMITY - PWS gold company: nds energy s.r.l. address: via giovanni pascoli 65010 - cappelle sul tavo (PE) Italy declares under its own responsibility that the product: commercial name: power service gold 25-m, gold 30-m, gold 40-m,...
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Page 40: Warranty
_____________________________________________________________________ serial number ______________________________________________________________ purchase date ______________________________________________________________ stamp and signature of the seller NDS ENERGY S.r.l. email: commer@ndsenergy.it Via G. Pascoli, 169 tel: +39 085 4470396 65010 Cappelle sul Tavo (PE) fax: +39 085 9112263 Italy... - Page 42 V. 03:2018...
- Page 44 Tutta l’energia che ti serve all the energy you need NDS ENERGY s.r.l. Via Pascoli, 169 65010 Cappelle sul Tavo (Pe) Italy Tel.:+39 085 4470396 | mob./whatsapp: +39 373 8886 875 fax: +39 085 9507049 web: www.ndsenergy.it email: commer@ndsenergy.it like us on facebook v.