Emerson Fisher LR128 Instruction Manual

Relief valve or backpressure liquid regulator
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Instruction Manual
D103578X012
August 2019
Type LR128 Relief Valve or
Backpressure Liquid Regulator
TYPE LR128 REGULATOR
Figure 1. Type LR128 Relief Valve or Backpressure Regulator and Type MR98H Pilot
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in bursting
of the equipment and/or chemical
contamination causing property damage
and personal injury or death.
Fisher™ relief valves and backpressure
regulators must be installed, operated
and maintained in accordance with
federal, state and local codes, rules
and regulations and Emerson Process
Management Regulator Technologies, Inc.
(Emerson) instructions.
If the relief valve or backpressure regulator
discharges process fluid or a if leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
WARNING
TYPE MR98H PILOT
Call a qualified service person to service
the unit. Installation, operation and
maintenance procedures performed
by unqualified personnel may result
in improper adjustment and unsafe
operation. Either condition may result
in equipment damage or personal
injury. Only a qualified person must
install or service the relief valve or
backpressure regulator.
The Type LR128 is designed for liquid
service. Do not operate the regulator
in applications where temperatures are
below the process fluid's freezing point
or above its boiling point which are
dependent on the process fluid and the
application pressures.
Type LR128

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Summary of Contents for Emerson Fisher LR128

  • Page 1 Do not operate the regulator federal, state and local codes, rules in applications where temperatures are and regulations and Emerson Process below the process fluid’s freezing point Management Regulator Technologies, Inc. or above its boiling point which are (Emerson) instructions.
  • Page 2: Specifications

    Type LR128 Specifications Specifications for the Type LR128 relief valve or backpressure regulator are shown below. Other information for the main valve appears on the nameplate. The control spring range for the pilot is marked on the nameplate of Type MR98H pilot. Main Valve Body Sizes, End Connection Styles Construction Materials (continued) and Structural Design Ratings...
  • Page 3: Product Description

    Type LR128 TYPE 112 TYPE MR98H RESTRICTOR PILOT OPTIONAL TRAVEL INDICATOR MAIN SPRING DIAPHRAGM AND PLUG ASSEMBLY INTERNAL STRAINER INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE TYPE LR128 WITH TYPE MR98H PILOT AND TYPE 112 RESTRICTOR Figure 2. Type LR128 Operational Schematic Introduction Principle of Operation (Figure 2) A pressure relief valve is a throttling pressure control...
  • Page 4 Type LR128 Table 1. Type LR128 Main Valve Body Sizes, End Connection Styles, Structural Design Ratings and Maximum Operating Inlet Pressures MAXIMUM OPERATING RELIEF MAXIMUM MAIN VALVE STRUCTURAL MAIN VALVE (INLET) PRESSURE OPERATING OUTLET BODY SIZE DESIGN RATING BODY END CONNECTION STYLE INCLUDING BUILD- PRESSURE MATERIAL...
  • Page 5: Installation

    Type LR128 When inlet pressure rises above the set pressure, The robust design of the Type LR128 allows this relief pressure on the pilot diaphragm overcomes the control valve or backpressure regulator to be installed indoors spring to stroke the valve plug open. The pilot then or outdoors.
  • Page 6 Type LR128 NON-RESTRICTIVE NON-RESTRICTIVE VENTS AND PIPING VENTS AND PIPING ALTERNATE PILOT ALTERNATE PILOT EXHAUST PIPING EXHAUST PIPING TYPE MR98H PILOT TYPE MR98H PILOT TYPE LR128 TYPE LR128 BLOCK VALVE MAIN VALVE BLOCK VALVE STRAINER BLOCK VALVE STRAINER MAIN VALVE BLOCK VALVE TYPE LR128 TYPE LR128...
  • Page 7: Startup And Shutdown

    Type LR128 8. The pilot spring case vent (key 54, Figure 16) must 3. Adjust the pilot as needed. If the pilot is not piped be kept open to atmospheric pressure. A clogged downstream, make sure the pilot exhaust is pilot spring case vent may cause the relief valve pointed in the correct direction.
  • Page 8: Maintenance

    2. Remove the cap screws (key 3). Lift up and periodically and replaced as necessary. Due to the remove the bonnet (key 2) from the body (key 1). care Emerson takes in meeting all manufacturing requirements (heat treating, dimensional tolerances, CAUTION etc.), use only replacement parts manufactured or...
  • Page 9 Type LR128 W4559_1 RESTRICTOR ADJUSTMENT TYPE 112 RESTRICTOR ADJUSTMENT GUIDE Regulator Performance Accuracy Hysteresis Stability Speed of Response (Main Valve Closing) Speed of Response (Main Valve Opening) Increased performance Decreased performance 1. See Table 4 for recommended restriction settings. RESTRICTOR SETTING GUIDE Figure 5.
  • Page 10 Type LR128 Table 5. Build-up Pressure Needed to Begin Opening and Fully Open Main Valve and Pressure Drop Needed to Reseat Pilot BUILDUP OVER SET BUILDUP OVER SET PRESSURE DROP BELOW PRESSURE NEEDED TO PRESSURE NEEDED TO SPRING RANGE, SET PRESSURE SET PRESSURE NEEDED BEGIN OPENING OF FULLY OPEN...
  • Page 11 Type LR128 Table 7. Type LR128 Maximum Pressure Ratings and Diaphragm Selection Information MAXIMUM MAXIMUM MAXIMUM OPERATING OPERATING EMERGENCY INLET BODY SIZE DIAPHRAGM DIAPHRAGM INLET DIFFERENTIAL AND DIFFERENTIAL MATERIAL STYLE PRESSURE PRESSURE PRESSURE psig psid bar d psid bar d 17E68 Nitrile (NBR), Low temperature 31.0 27.6...
  • Page 12 Type LR128 8. Install the bonnet (key 2) in proper orientation. 9. Lubricate cap screws (key 3) and secure the bonnet (key 2), using an even crisscross pattern. It INDICATOR PROTECTOR may be necessary to push down on bonnet to start (KEY 22) cap screws.
  • Page 13 Type LR128 DIAPHRAGM (KEY 9) BOTTOM PLUG (KEY 11) TOP PLUG O-RING (KEY 14) FLANGED NUT (KEY 13) O-RING TOP PLUG (KEY 5) (KEY 70) O-RING (KEY 10) W7394 Figure 7. Diaphragm and Plug Assembly Components Travel Indicator Assembly Maintenance 6.
  • Page 14 (key 1). to service. Only parts manufactured by 6. To replace the valve plug O-ring (key 53), remove the Emerson should be used for repairing machine screw (key 24) and O-ring retainer (key 25) Fisher™ relief valves and regulators.
  • Page 15: Parts Ordering

    Type LR128 7. Separate the remainder of the diaphragm unit parts. Take the lock nut (key 31) off of the pusher post (key 10). Slide off the lock washer (key 28), lower spring seat (key 8), diaphragm (key 12), washer (key 58) and gasket (key 29). 8.
  • Page 16 Type LR128 ELASTOMER/FABRIC MATERIAL CODE YEAR OF MANUFACTURE THICKNESS CODE RADIAL LOCATION TO LOCATE IMPRINT CODE LOCATE INK CODE DOME IDENTIFICATION BETWEEN RADII MATERIAL THICKNESS INK CODE (USE INK CODE ONE LOCATION ONLY) MANUFACTURER CODE Figure 10. Diaphragm Markings Table 9. Diaphragm Imprint Codes THICKNESS MATERIAL DIAPHRAGM MATERIAL...
  • Page 17 Type LR128 Table 11. Type LR128 Torque Values FLANGED NUT (KEY 13) OR CAP SCREWS (KEY 3) OR INDICATOR FITTING OR BODY SIZE SOCKET HEAD SCREW HEX NUTS (KEY 47) INDICATOR PLUG (KEY 19) (KEY 129, 1 IN. / DN 25 ONLY) Ft-lbs / N•m 75 to 95 / 102 to 129 4 to 6 / 5.5 to 8...
  • Page 18 Type LR128 Main Valve (Figures 6 to 13) Description Part Number Cage 1 in. / DN 25 body 39B2413X012 Description Part Number 2 in. / DN 50 body 37B9748X012 Parts Kits 3 in. / DN 80 body 48B5961X012 Diaphragm Cartridge and O-rings (Included are keys 5, 4 in.
  • Page 19 Type LR128 Description Part Number Description Part Number Stem, Stainless steel O-ring (For bodies with travel indicator) 1 in. / DN 25 body 1 and 2 in. / DN 25 and 50 bodies T14185T0012 Nitrile (NBR) 19B2838X012 3 and 4 in. / DN 80 and 100 bodies T21074T0012 Fluorocarbon (FKM) 19B2838X022...
  • Page 20 Type LR128 Type MR98H Pilot (Figure 16) Type MR98H Pilot (Figure 16) (continued) Description Part Number Description Part Number Parts Kit (includes keys: 3, 4, 12, 29, 59 and 63) Jam Nut With Stainless steel diaphragm and trim RMR98HX0052 Steel ERCA00380A0 With Neoprene (CR) diaphragm and Stainless steel...
  • Page 21 Type LR128 49B6019_A APPLY LUBRICANT L1 = LITHIUM POLYMER TYPE LUBRICANT (MULTI-PURPOSE GREASE) L2 = ANTI-SEIZE LUBRICANT 1. Lubricants must be selected such that they meet the temperature requirements. MAIN VALVE ASSEMBLY FOR 1 IN. / DN 25 BODY SIZE Figure 11.
  • Page 22 Type LR128 48B2142_C APPLY LUBRICANT / SEALANT L1 = LITHIUM POLYMER TYPE LUBRICANT (MULTI-PURPOSE GREASE) L2 = ANTI-SEIZE LUBRICANT S = MEDIUM STRENGTH THREADLOCKER 1. Lubricants and sealant must be selected such that they meet the temperature requirements. MAIN VALVE ASSEMBLY FOR 2, 3 AND 4 IN. / DN 50, 80 AND 100 BODY SIZES Figure 11.
  • Page 23 Type LR128 48B2142_C Figure 12. Type LR128 Nameplate and Flow Arrow TOP PLUG (KEY 5) O-RING (KEY 14) O-RING (KEY 70) DIAPHRAGM (KEY 9) BOTTOM PLUG (KEY 11) O-RING (KEY 10) LOCK WASHER (KEY 130) 19B2408 SOCKET HEAD SCREW (KEY 129) Figure 13.
  • Page 24 Type LR128 GF04916 APPLY LUBRICANT / SEALANT L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS L2 = ANTI - SEIZE COMPOUND 1. Lubricants and sealants must be selected such that they meet the temperature requirements. 2. Apply L2 (anti-seize compound) on key 16 for stainless steel bolts. Figure 16.
  • Page 25 Type LR128 20B4393-E APPLY LUBRICANT / SEALANT S = THREAD SEALANT L = ANTI-SEIZE LUBRICANT 1. Lubricant and sealant must be selected such that they meet the temperature requirements. Figure 17. Type 112 Restrictor...
  • Page 26 Type LR128 TYPE MR98H PILOT TYPE 112 RESTRICTOR ERAA03109 Figure 18. Standard Type LR128 with Type MR98H Pilot and Type 112 Restrictor...
  • Page 27 Type LR128 TYPE 112 RESTRICTOR TYPE MR98H PILOT ERAA03110 Figure 19. Type LR128 with Type MR98H Pilot and Type 112 Restrictor with Pre-piped Pilot Supply...
  • Page 28 Technologies, Inc. All rights reserved. 08/19. Emerson Automation Solutions The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a...

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