Edwards 30B5M Instruction Manual

Vapour booster pumps

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Description

Unconfigured 30B5M Vapour Booster Pumps:

200 V, 50/60 Hz, 3-phase

220 V, 50/60 Hz, 3-phase

380 V, 50/60 Hz, 3-phase

400 V, 50/60 Hz, 3-phase

415 V, 50/60 Hz, 3-phase

440 V, 50/60 Hz, 3-phase

460 V, 50/60 Hz, 3-phase

480 V, 50/60 Hz, 3-phase

Control Configured 30B5M Vapour Booster Pumps:

200 V, 50/60 Hz, 3-phase

220 V, 50/60 Hz, 3-phase

380 V, 50/60 Hz, 3-phase

400 V, 50/60 Hz, 3-phase

415 V, 50/60 Hz, 3-phase

440 V, 50/60 Hz, 3-phase

460 V, 50/60 Hz, 3-phase

480 V, 50/60 Hz, 3-phase

Instruction Manual

30B5M Vapour Booster Pumps

B064-04-880

Issue F Original

Item Number

B064-07-200

B064-07-220

B064-07-380

B064-07-400

B064-07-415

B064-07-440

B064-07-460

B064-07-480

B064-08-200

B064-08-220

B064-08-380

B064-08-400

B064-08-415

B064-08-440

B064-08-460

B064-08-480

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Summary of Contents for Edwards 30B5M

Page 1 440 V, 50/60 Hz, 3-phase B064-07-440 460 V, 50/60 Hz, 3-phase B064-07-460 480 V, 50/60 Hz, 3-phase B064-07-480 Control Configured 30B5M Vapour Booster Pumps: 200 V, 50/60 Hz, 3-phase B064-08-200 220 V, 50/60 Hz, 3-phase B064-08-220 380 V, 50/60 Hz, 3-phase...
Page 2 Edwards, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) 30B5M Vapour Booster: B064-07-200 B064-07-220 B064-07-380 B064-07-400 B064-07-415 B064-07-440...
Page 3 P200-10-036 Issue A Materials Declaration In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products: Product Labels Product...
Page 4 This page intentionally blank.
Page 5: Table Of Contents
Selection of half-heat and full-heat modes (control configured pumps only) ......... 25 Readmission of air to your vacuum system ................. 25 Re-evacuation of your vacuum system ................26 Pump shut-down ......................26 © Edwards Limited 2008. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 6 Electrical circuit inspection ...................41 A1.6 Cooling coils de-scale ....................41 For return of equipment, complete the HS Forms at the end of this manual. Page ii © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 7 B064-04-880 Issue F Illustrations Figure Page Part sectional view of the 30B5M pump ................3 Control-box controls and lamp ..................6 Dimensions (mm) ......................9 Typical performance curves ...................10 Interior of the control-box: unconfigured pumps ..............17 Interior of the control-box: control configured pumps ............18 Typical pumping system ....................23...
Page 9: Introduction
Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards 30B5M Vapour Booster Pumps. You must use the pump as specified in this manual. Read this manual before you install and operate your pump. Important safety information is highlighted as WARNING and CAUTION instructions;...
Page 10: Description
Refer to Figure 1. The 30B5M pump is a high throughput vapour booster pump. The 30B5M is designed for industrial processes in which large quantities of gas or water vapour are evolved or processes which may result in heavy contamination.
Page 11 B064-04-880 Issue F Figure 1 - Part sectional view of the 30B5M pump Fluid vapour Fluid vapour Air/gas © Edwards Limited 2008. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 12: Principle Of Operation
When the half-heat mode is selected, the electrical supply to some of the heaters is switched off. If you have a cyclic process, you can select this facility when the 30B5M is not used to pump process gases; this will reduce the power consumption of the pump, but also maintain the pump close to its operating temperature.
Page 13: Control-Box Controls And Lamp (Control Configured Pumps Only)
Detailed information about these recommendations is outside the scope of this manual. If you need more information about the operation of the pump with high ambient humidity, contact your supplier or Edwards for advice. © Edwards Limited 2008. All rights reserved.
Page 14 Figure 2 - Control-box controls and lamp 1. Power Enable switch 2. Power Enable lamp 3. Heater Power switch 4. Electrical supply isolator 5. Emergency stop switch Page 6 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 15: Technical Data
279 mm diameter with 4 equally spaced 16.7 mm fixing-holes on a 235 mm PCD Pump fluid data Note: An Edwards Material Safety Data Sheet for AP201 fluid is available on request. Recommended fluid type Apiezon AP201 Fluid charge 55 litres...
Page 16: Cooling-Water
Inlet and outlet 'O' rings Nitrile Pump 'O' rings Fluoroelastomer Panels/frame Mild steel Jet assembly gasket Aramid fibre in nitrile rubber binder Page 8 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 18: Typical Performance Curves
1. Pumping speed (l.s ) against inlet pressure (mbar/Pa) for nitrogen 2. Throughput (mbar.ls ) against inlet pressure (mbar/Pa) for nitrogen Page 10 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 19: Installation
Table 1. If either item is missing, notify your supplier in writing within three days. If the 30B5M pump is not to be used immediately, replace the protective covers. Store the pump in suitable conditions, as described in Section Table 1 - Checklist of components Description Check (✓)
Page 20: Locate And Assemble The Pump
Locate the pump on a flat, secure foundation. If you do not, it may become unstable and fall over. WARNING Use suitable lifting equipment to move the base of the 30B5M pump. The mass of the base of the pump is 620 kg.
Page 21: Vacuum Connections
Section 3.7.3. Ensure that the pipeline which connects the 30B5M to your vacuum system is as short as possible and has the  maximum possible internal diameter. Separately support the pipeline which connects the 30B5M to your vacuum system.
Page 22: Leak-Test The System
Leak-test the system The 30B5M pump is stringently leak-tested before despatch. After you have installed the 30B5M pump, leak-test the system before you fill the pump with fluid; outgassing from the fluid may give false test results. The pump fluid is viscous at ambient temperature and may block small leaks.
Page 23: Connect The Electrical Supply To The Pump
1 to 3 and terminals 4 to 6 (to allow for half-heat operation) on terminal block TS02 (4). 7. Refer to Figure 6. On a control configured 30B5M, connect the phase wires in the electrical supply cable to the terminals marked 'L1', 'L2' and 'L3' on the electrical supply isolator/circuit breaker (4). 8. Refer to Figure 5 or 6.
Page 24: Thermal Snap-Switch Connections (Unconfigured Pumps Only)
Thermal breakdown is more likely to occur if the breakdown temperature is close to the operating temperature of your pump. Page 16 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 25: Interior Of The Control-Box: Unconfigured Pumps
5. Conduits (to terminal box) 9. Conduit (to cooling-fail 6. Conduits (to terminal box) thermal snap-switches) 10. Terminal block TS01 © Edwards Limited 2008. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 26: Interior Of The Control-Box: Control Configured Pumps
13. Plug PL1 7. Conduits (to terminal box) 14. Transformer TFMR1 8. Conduit (to frame earth 15. Fuses F1 to F3 (ground) stud) Page 18 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 27: Recommended Pump Fluid
PFPE fluids is near the operating temperature of the 30B5M. The thermal breakdown products of PFPE fluid are very dangerous. We recommend that you use Apiezon AP201 fluid in the 30B5M pump. The thermal breakdown products of this fluid can be dangerous; details of the breakdown products are given in Table 2.
Page 28: Emc Commissioning
Use the best fluid for your application. If the 30B5M pump already contains traces of pump fluid, you must refill it with the same type of fluid. If it is necessary to use a different fluid, you must clean the 30B5M pump thoroughly before you fill it with a different fluid.
Page 29: Operation
Removal of the panels could cause the thermal trips to function incorrectly and the pump boiler to overheat and implode. In the following sections we assume that the 30B5M pump will be used in conjunction with a pumping system as shown Figure 7.
Page 30: Pump Start-Up
7. Close the vacuum system isolation-valve (3) and the vacuum system air-admittance valve (4). Close any other openings to atmospheric pressure. 2. Switch on the cooling-water supply to the 30B5M pump. 3. Switch on the holding pump (11, if fitted), then switch on the backing pump (8).
Page 31: Typical Pumping System
4. Air-admittance valve 11. Holding pump 5. Roughing valve 12. Holding valve 6. Backing pressure gauge 13. 30B5M pump 7. Backing valve © Edwards Limited 2008. All rights reserved. Page 23 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 32: Adjust The Boiler Protection Thermal Snap-Switches
2, item 2) goes on. Set the Heater Power switch (Figure 2, item 3) to the required operating mode (half-heat or full-heat)  Page 24 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 33: Selection Of Half-Heat And Full-Heat Modes (Control Configured Pumps Only)
Also, if the pump is hot, expansion of the admitted air may cause hot pump fluid to be ejected through the dipstick assembly or other open ports. © Edwards Limited 2008. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 34: Re-Evacuation Of Your Vacuum System
20 and 30 ºC above ambient temperature. Ensure that the boiler does not get too hot; if it does, the pump fluid may vaporise and contaminate the vacuum system. The following method of shut-down ensures that the 30B5M pump is left evacuated and prevents absorption of air by the pump fluid.
Page 35: Maintenance
'O' rings. The pump may have overheated if it was misused, if it malfunctioned, or if it was in a fire. Edwards Material Safety Data Sheets for fluorinated materials used in the pump are available on request: contact your supplier or Edwards.
Page 36: Check The Pump Fluid-Level
10. Replace all of the 'O' rings and seals on the items removed in Steps 2 to 9. 11. Use the knurled securing-rings removed in Step 8 to refit the upper fluid-return pipe (8). Page 28 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 37: Clean The Boiler
6. Lift the jet-stage cone (32) and disconnect the vapour tube (6) from the T-tube. 7. Remove the vapour tube (6) and jet assembly (3) through the inlet-flange (1), then remove the jet-stage cone (32). © Edwards Limited 2008. All rights reserved. Page 29 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 38: Clean The Pump
13. Connect the inlet-flange to the high vacuum isolation-valve. 14. Refill the pump with fluid as described in Section 3.8. 15. Reconnect the pump to the electrical supply. Page 30 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 39: Replace A Heater
Use the following procedure to replace a heater. 1. Switch off the 30B5M pump, allow it to cool, then open it to atmosphere. 2. Isolate the pump from the electrical supply and disconnect the pump electrical supply cable from the electrical supply.
Page 40: Fault Finding
Is there too much fluid in the Drain the excess fluid from the pump pump? Page 32 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 41: Storage And Disposal
Section Disposal Dispose of the 30B5M pump and any components removed from it safely in accordance with all local and national safety and environmental requirements. Take particular care with the following: Components which have come into contact with pump fluid.
Page 43: Service And Spares
The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from your nearest Edwards company or distributor. When you order, please state for each part required: Model and Item Number of your equipment ...
Page 45: Engineering Diagrams
B064-04-880 Issue F Engineering diagrams The circuit diagrams for the control configured and unconfigured 30B5M pumps are shown in Figure 9 and 10. Figure 9 - Circuit diagram for control configured pumps © Edwards Limited 2008. All rights reserved. Page 37...
Page 46: Circuit Diagram For Unconfigured Pumps
B064-04-880 Issue F Figure 10 - Circuit diagram for unconfigured pumps Page 38 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 47: Appendix A1 Annual Overhaul
9. Undo the 6 x M6 screws that secure the bottom vapour tube (8) of the jet stack, and from the pump inlet lift out the jet stack as a complete assembly. © Edwards Limited 2008. All rights reserved. Page 39 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 48: A1.2.3 Fluid-Return Pipework Flush Out
8. Bolt the guard ring into the pump inlet. When cold, the position of the guard ring should be set so that the bottom edges of the top jet cap and guard ring cones are level (Picture E). Page 40 © Edwards Limited 2008. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 49: A1.5 Electrical Circuit Inspection
It is recommended that the coils be flushed out with a caustic solution of calcium hydroxide, or similar de-scaling agent. Ensure that the coils are well flushed out with water after carrying out this procedure. © Edwards Limited 2008. All rights reserved. Page 41 Edwards and the Edwards logo are trademarks of Edwards Limited.

This manual is also suitable for:

B064-07-200 B064-07-220 B064-07-380 B064-07-400 B064-07-415 B064-07-440 ... Show all

Edwards 30B5M Instruction Manual

Introduction

Technical Data

Installation

Operation

Maintenance

Storage and Disposal

Service and Spares

Engineering Diagrams

Appendix A1 Annual Overhaul

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