Woodstock W1694 Instruction Manual
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Woodstock W1694 Instruction Manual

6" bench top jointer
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MODEL W1694
6" BENCH TOP JOINTER
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © JULY, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China

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  • Page 1 6" BENCH TOP JOINTER INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © JULY, 2003 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    INTRODUCTION ...2 About Your New Jointer ...2 Woodstock Service and Support ...2 Warranty and Returns ...3 Specifications ...3 SAFETY ...4 Standard Safety Instructions ...4 Know Your Machine ...6 Safety Instructions for Your Jointer ...7 Avoiding Potential Injuries ...8 ELECTRICAL REQUIREMENTS ...9 110V Operation...9...

  • Page 4: Introduction

    Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation. The Model W1694 features a 2 HP, 110V motor, which is capable of 19,000 RPM. The Model W1694 also features a two knife cutterhead with HSS blades, a 2 a maximum cutting depth of ⁄...

  • Page 5: Warranty And Returns

    We do not warrant that the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war- ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc.

  • Page 6: Safety

    READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 7 12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed. 14.

  • Page 8: Know Your Machine

    Know Your Machine An important part of safety is knowing your machine and its components. Please take the time to learn the items shown in the pictures below. The letters in the picture correspond to the following descrip- tions in the text. A.

  • Page 9: Safety Instructions For Your Jointer

    Safety Instructions for Your Jointer READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol- lowed. DO NOT risk your safety by not reading! JOINTING SAFETY BEGINS WITH YOUR LUMBER.

  • Page 10: Avoiding Potential Injuries

    Avoiding Potential Injuries Figure 1. Correct operator and workpiece position, guard is in place, and push blocks are being used. Figure 3. Never stand directly behind Figure 2. Never surface plane without push blocks! the workpiece! Figure 4. Never plane/edge-joint with Figure 5.

  • Page 11: Electrical Requirements

    ELECTRICAL REQUIREMENTS 110V Operation SHOP FOX ® Model W1694 2 HP, 110 volt motor draws approximately 12 amps. Since other machines may be using the same circuit, make sure the circuit, circuit breaker, or fuse can carry the total load without tripping.

  • Page 12: Assembly

    Unpacking The Model W1694 was carefully packed when it left our warehouse. If you receive it damaged or missing any parts, please contact Woodstock International Service and Support at 1-360-734- 3482 or send e-mail to:tech-support@shopfox.biz.

  • Page 13: Shop Preparation

    For information on the correct dust collection components for the jointer, contact your Woodstock International dealer for a copy of the Dust Collection Basics handbook and available accessories. Initial Cleaning The exposed and unpainted jointer surfaces are coated with a waxy oil to prevent rust during storage and shipment.

  • Page 14: Rubber Feet

    UNPLUG POWER before you do any assem- bly or adjustment tasks! Otherwise, serious per- sonal injury to you or oth- ers may occur! READ and understand this entire instruction manual before performing any operations machine. Serious personal injury may occur if safety and operational informa- tion is not understood and followed.

  • Page 15: Fence Assembly

    Fence Assembly The fence assembly consists of the fence, the fence adjusting bracket, and the fence tilting handle. To assemble the fence assembly, do these steps: 1. Attach the fence to the fence adjusting bracket with four 8mm flat washers and four M8-1.25 x 20 cap screws (Figure 11).

  • Page 16: 90˚ Stop Slide

    Further adjustment of the 90˚ stop slide will be discussed in the Adjustments section. Dust Port The Model W1694 has a 2 ⁄ " dust port with a built-in suction impeller. The dust port can con- nect to a standard 30 gallon trash can or a 30 gallon plastic trash bag.
  • Page 17 To connect the dust port to a trash bag, do these steps: 1. Slip the filter bag spring into the filter bag arm. 2. Slide the filter bag arm over the dust port. 3. Assemble the trash bag support by sliding the connectors into the channels of the trash bag support segments (Figure 17).

  • Page 18: Adjustments

    ADJUSTMENTS UNPLUG the power cord before you do any assem- bly or adjustment tasks! Otherwise, serious per- sonal injury to you or oth- ers may occur! Fence The fence assembly has two primary methods of adjustment: • The face of the fence is adjustable relative to the table surface.

  • Page 19: Fence Angle Stops

    Fence Angle Stops There are three fence angle stops: 90˚, 45˚ inward, and 45˚ outward. The angle stops allow the fence to be quickly and accurately posi- tioned at various angles. To adjust the 90˚ angle stop, do these steps: 1.
  • Page 20 To adjust the 45˚ inward angle stop bolt, do these steps: 1. Slide the 90˚ stop slide away from the back of the fence. 2. Using a 45˚ square, position the fence 45˚ relative to the table surface. 3. Loosen the jam nut on the 45˚ inward stop bolt (Figure 23).

  • Page 21: Blade Height

    Blade Height The blade height must be adjusted correctly to increase the time between sharpenings, allow maximum performance, and to ensure a flat jointed surface. Check the blade height when- ever the blades are removed from the cutter- head or whenever cutting performance begins to degrade.

  • Page 22: Depth Of Cut

    Depth Of Cut The depth of cut is equal to the distance between the infeed table surface and the top of the cutterhead blade at top-dead-center (Figure 28). The depth of cut is adjusted by raising and lowering the infeed table. To adjust the depth of cut: •...

  • Page 23: Blade Guard

    Blade Guard The blade guard protects the operator from the cutterhead blades. It must be functioning cor- rectly before performing any jointing operation. To make sure the blade guard is functioning correctly, do these steps: 1. UNPLUG THE JOINTER! 2. Adjust the infeed table even with the out- feed table.

  • Page 24: Test Run

    To test run the Model W1694, do these steps: 1. Make sure that all tools have been removed from the jointer.

  • Page 25: Operation Requirements

    Operation Requirements • Never allow hands or push blocks to come within 4" of the cutterhead while it is mov- ing. • Carefully inspect boards before jointing. Defects such as twisting, knots, or cracks could cause the workpiece to break apart. •...

  • Page 26: Surface Planing

    Surface Planing Surface planing flattens the concave face of the workpiece in preparation for surface planing on a thickness planer (Figure 32). The flat face allows the thickness planner to produce a work- piece that is flat and uniformly thick. Figure 33 shows an example of an operator using the jointer to surface plane a workpiece.

  • Page 27: Edge Jointing

    Edge Jointing Edge jointing straightens the concave edge of the workpiece (Figure 34). This straight edge can then be guided along the rip fence of a table saw when squaring rough lumber. The straight, flat edge is also used for gluing up large panel assemblies.

  • Page 28: Bevel Cutting

    Usually bevel cuts are made on two boards that will be joined together at a corner. For bevel cuts, the Model W1694 has preset stops at 45˚ inward and 45˚ outward. If a dif- ferent angle is desired, use a bevel gauge to set the fence, then lock it in position.

  • Page 29: Table Surface

    MAINTENANCE General Regular periodic maintenance on your Model W1694 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following condi- tions and repair or replace when necessary: • Loose mounting bolts.

  • Page 30: Replacing Blades

    Replacing Blades To replace the cutterhead blades, do these steps: 1. UNPLUG THE JOINTER! 2. Use a 6 ⁄ " wide piece of wood to prop the blade guard open. 3. Remove the four blade clamping screws on one of the blades (Figure 38). 4.

  • Page 31: Guard Spring

    Guard Spring To replace a worn out blade guard spring, do these steps: 1. Lay the jointer on its side so the switch is facing up. 2. Remove the bottom cover. 3. Remove the screw that secures the blade guard from beneath and remove the blade guard (Figure 41).

  • Page 32: Drive Belts

    Drive Belts To replace the drive belts, do these steps: 1. Lay the jointer on its side so the switch is facing up. 2. Remove the bottom cover. 3. Loosen the screws securing the motor mount plate and the impeller mount plate (Figure 44).

  • Page 33: Troubleshooting

    Troubleshooting SYMPTOM Motor will not start and fuses or 1. Short circuit in line cord or plug. breakers blow. 2. Short circuit in motor or loose con- nections. 3. Incorrect fuses or circuit breakers in power line. Motor will not start. 1.
  • Page 34 Troubleshooting SYMPTOM Chipping occurs on workpiece. 1. Grain direction incorrect or knots in workpiece. 2. Dull blades. 3. Too fast of a feed rate. 4. Too deep of cut. Grain is fuzzy after jointing. 1. Wood may have high moisture con- tent.
  • Page 35 General Information. The specifications, drawings, and photographs illustrated in this manual represent the Model W1694 as supplied when the manual was prepared. However, due to Woodstock International, Inc.’s policy of con-...
  • Page 36 W1694 Wiring Diagram Switch White White To 110V Black Black To Motor Single-Phase Power Source Green Green Ground -34-...

  • Page 37: Parts

    5 6 12 Parts 16 12 -35-...
  • Page 38 PART # DESCRIPTION X1694001 FENCE XPN06M HEX NUT M5-.8 XPN01M HEX NUT M6-1 XPB94M HEX BOLT M5-.8 X 25 X1694005 HANDLE X1694006 SPACER X1694007 FENCE PLATE XPLW04M LOCK WASHER 8MM XPSB14M CAP SCREW M8-1.25 X 20 X1694010 PLATE SHAFT X1694011 RIGHT LINK X1694012 PUSH NUT M10...
  • Page 39 129 127 107 106 113 150 -37- 102 103...
  • Page 40 PART # DESCRIPTION 101 X1694101 BASE WITH OUTFEED TABLE 102 XP6201 BALL BEARING 6201 103 X1694103 3AMI-12 RETAINING RING 104 X1694104 STRAIN RELIEF 105 X1694105 LINE CORD 106 X1694106 SPRING 107 X1694107 PIN 108 XPS38M PHLP HD SCR M4-.7 X 10 109 X1694109 BUMPER 110 X1694110 BLADE GUARD 111 X1694111 SPRING...

  • Page 41: Warranty Card

    ___Miter Saw ___Other__________________________________________________ What machines/supplies would you like to see? _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ What new accessories would you like Woodstock International to carry? _________________________________________________________ _________________________________________________________ Do you think your purchase represents good value? ___Yes Would you recommend SHOP FOX ___Yes...
  • Page 42 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

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