Woodstock ShopFox W1763W Owner's Manual
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Woodstock ShopFox W1763W Owner's Manual

220 v, 2-1/2 hp
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MODEL W1763W
2
⁄
 HP SHAPER
1
2
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 09/16)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © MARCH, 2016 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2016 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#17927JH  Printed in China
V2.09.16

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Summary of Contents for Woodstock ShopFox W1763W

  • Page 1   MODEL W1763W ⁄  HP SHAPER OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 09/16) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © MARCH, 2016 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2016 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #17927JH  Printed in China V2.09.16...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........41 Contact Info ........2 Shaper Accessories ......41 Manual Accuracy ........2 MAINTENANCE........43 Machine Specifications ......3 General .......... 43 Identification ........6 Cleaning & Protecting ......43 Controls & Components ......7 Lubrication ........43 SAFETY..........8 SERVICE..........

  • Page 4: Introduction

    Serial Number Date 10. Do not use without dust bag or filters in place. Serial Number 11. Always wear a respirator when emptying bags. 12. Prevent unauthorized use by children or untrained users. Manufactured for Woodstock in Taiwan...

  • Page 5: Machine Specifications

    Model W1763W (For Machines Mfd. Since 09/16) MODEL W1763W 2­1/2 HP SHAPER Product Dimensions Weight......................370 lbs. Width (side‐to‐side) x Depth (front‐to‐back) x Height......28‐1/2 x 37‐1/2 x 53 in. Footprint (Length x Width)................. 23 x 22‐1/2 in. Shipping Dimensions Type.......................
  • Page 6 Model W1763W (For Machines Mfd. Since 09/16) Main Specifications Operation Info Max. Cutter Height................... 2‐3/4 in. Max. Cutter Diameter..................5 in. Spindle Sizes..................1/2, 3/4 in. Exposed Spindle Length................2‐3/4 in. Spindle Cap. Under the Nut................ 2‐3/4 in. Spindle Speeds................7000, 10,000 RPM Spindle Travel....................
  • Page 7 Model W1763W (For Machines Mfd. Since 09/16) Other Country of Origin ....................China Warranty ....................... 2 Years Approximate Assembly & Setup Time ..............1 Hour Serial Number Location ..................ID Label ISO 9001 Factory ....................No Certified by a Nationally Recognized Testing Laboratory (NRTL) ......... Yes Features Split Adjustable Fence with Built‐In Dust Port Large Precision‐Ground Cast‐Iron Table...

  • Page 8: Identification

    Model W1763W (For Machines Mfd. Since 09/16) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A. Work Table H. Carriage Lock Knob (1 of 2) B.

  • Page 9: Controls & Components

    Model W1763W (For Machines Mfd. Since 09/16) Controls.&.Components Refer to the Figures.2–4 and the following descriptions to STOP/Reset Spindle become familiar with the basic controls and components START Button Direction of this machine. Understanding these items and how they Button Switch work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 10: Safety

    Model W1763W (For Machines Mfd. Since 09/16) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator! Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.
  • Page 11 INTENDED.USAGE..Only use machine for its keep machine in good working condition. A intended purpose—never make modifications machine that is improperly maintained could without prior approval from Woodstock malfunction, leading to serious personal injury International. Modifying machine or using or death.

  • Page 12: Additional Safety For Shapers

    Model W1763W (For Machines Mfd. Since 09/16) Additional.Safety.for.Shapers Serious.cuts,.amputation,.entanglement,.or.death.can.occur.from.contact.with.rotating.cutter.. Cutters.or.other.parts.improperly.secured.to.spindle.can.fly.off.and.strike.nearby.operators.with. great.force..Flying.debris.can.cause.eye.injuries.or.blindness..To.minimize.risk.of.getting.hurt.or. killed,.anyone.operating.shaper.MUST.completely.heed.hazards.and.warnings.below. AVOIDING. CUTTER. CONTACT: Keep unused por- CUTTER.POSITIONING: Whenever possible, make tion of cutter below table. Use smallest table shaping cuts with cutter on underside of work- insert possible. Adjust fences and guards as piece to reduce operator exposure to cutter.

  • Page 13: Electrical

    Model W1763W (For Machines Mfd. Since 09/16) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up. adequate power supply circuit is available.

  • Page 14: Grounding Requirements

    Model W1763W (For Machines Mfd. Since 09/16) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in The. machine. must. be. properly. set. up. order to reduce the risk of electric shock.

  • Page 15: Setup

    Model W1763W (For Machines Mfd. Since 09/16) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 16: Inventory

    Model W1763W (For Machines Mfd. Since 09/16) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 17: Hardware Recognition Chart

    Model W1763W (For Machines Mfd. Since 09/16) Hardware.Recognition.Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " 10mm 12mm ⁄...

  • Page 18: Cleaning Machine

    Model W1763W (For Machines Mfd. Since 09/16) Cleaning.Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. Gasoline.and.petroleum. products.have.low.flash. If you are unprepared or impatient, this compound can points.and.can.explode.

  • Page 19: Machine Placement

    Model W1763W (For Machines Mfd. Since 09/16) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 20: Assembly

    Model W1763W (For Machines Mfd. Since 09/16) Assembly Before beginning the assembly process, refer to Items. Needed.for.Setup and gather everything you need. Ensure all parts have been properly cleaned of the heavy-duty rust-preventative applied at the factory, if applicable. Be sure to complete all steps in the assembly procedure prior to performing the Test.Run.
  • Page 21 Model W1763W (For Machines Mfd. Since 09/16) — If outside end of extension wing tilts up, use a strip of masking tape along main table top edge to shim Place extension wing down (see Figure.15). Tape Here Note: Multiple layers of masking tape may be used to adjust extension wing to appropriate location.

  • Page 22: Dust Collection

    Model W1763W (For Machines Mfd. Since 09/16) Dust.Collection Minimum.CFM.at.Dust.Port:......400.CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout...

  • Page 23: Test Run

    Model W1763W (For Machines Mfd. Since 09/16) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE. If you find an unusual problem during the test run, understanding.

  • Page 24: Operations

    Model W1763W (For Machines Mfd. Since 09/16) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 25: Stock Inspection & Requirements

    Model W1763W (For Machines Mfd. Since 09/16) Stock.Inspection.&. Requirements Here.are.some.rules.to.follow.when.choosing.and. shaping.stock: Turn. machine. OFF. and. allow. cutter. DO.NOT.shape.stock.that.contains.large.or.loose. • to. come. to. a. complete. stop. before. knots. Injury to the operator or damage to the making. cutter. adjustments.. Failure. workpiece can occur if the knots become dislodged to.

  • Page 26: Controls

    Model W1763W (For Machines Mfd. Since 09/16) Controls Motor.Operation. (Figure.21) The STOP switch features a reset mechanism that disables the START switch until reset. To reset the STOP switch, twist it clockwise until it pops out. The START switch is now enabled, and when pushed, will start the motor.

  • Page 27: Fence Positioning

    Model W1763W (For Machines Mfd. Since 09/16) Fence.Positioning Each side of the fence is independently adjustable to allow for different shaping tasks. The fence faces can be offset to remove the entire edge of a workpiece, or they can be aligned to shape part of the workpiece edge. Carriage Fence Offset Lock Knob...

  • Page 28: Belt Speed Adjustment

    Model W1763W (For Machines Mfd. Since 09/16) Belt.Speed.Adjustment Spindle speed on the W1763W is controlled by the position of the V-belt on the pulleys, as shown in Figure.28. The Motor Pulley two spindle speeds are 7,000 and 10,000 RPM. A faster speed is typically used with router bits, and a slower 10,000 7,000...

  • Page 29: Spindle Elevation

    Model W1763W (For Machines Mfd. Since 09/16) Table.Inserts Two table inserts are provided, allowing for three different opening sizes to be achieved. Use the smallest- size opening for a cutter to reduce wood chips falling into the machine. Using the smallest-size opening also covers any unused portion of the bit below the surface of the table, thus reducing the chance of operator injury.

  • Page 30: Spindle Installation

    Model W1763W (For Machines Mfd. Since 09/16) Spindle.Installation The Model W1763W comes with ⁄ " and ⁄ " spindles. Each spindle is sized to work efficiently with cutters and spacers that have ⁄ " and ⁄ " bores. The spindles must be inserted correctly and remain stationary in order Short Threaded to produce quality work.

  • Page 31: Cutter Installation

    Model W1763W (For Machines Mfd. Since 09/16) Cutter.Installation ACCIDENTAL.START-UP.HAZARD! Always. disconnect. machine. before. installing. or. removing. any. cutting. equipment.. Performing. these. procedures. while. machine. . is. connected. to. power. greatly. increases.risk.of.serious.injury! Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of your cut.
  • Page 32 Model W1763W (For Machines Mfd. Since 09/16) Rub collar between two cutters: Using a rub collar • between two cutters offers the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations (see Between Figure 38).

  • Page 33: Router Bit Installation

    Model W1763W (For Machines Mfd. Since 09/16) Router.Bit.Installation The Model W1763W comes with ⁄ " and ⁄ " router bit Lip Snapped collets. The shaper operates at 7,000 RPM and 10,000 into Groove RPM. Typically, the faster speed is used when cutting with router bits and the slower speed is used when cutting with shaper cutters.

  • Page 34: Straight Shaping

    Model W1763W (For Machines Mfd. Since 09/16) Straight.Shaping Because the shaper fence is independently adjustable, you can set up the shaper to cut part of or all of the workpiece edge. Note: To quickly set the depth of cut, loosen both carriage lock knobs and move the fence assembly in-or- out in relation to the cutter.

  • Page 35: Partial Edge Removal

    Model W1763W (For Machines Mfd. Since 09/16) Partial.Edge.Removal Always feed the wood against the rotation of the cutter as shown in Figure.45. Another way to conceptualize this is End View to always feed the wood into the cutter so that the cutter is pushing against the direction of feed.

  • Page 36: Template Shaping

    Model W1763W (For Machines Mfd. Since 09/16) Template.Shaping The use of templates allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece. The edge of the template rides against a rub collar on the spindle as the cutter cuts the matching profile on the workpiece edge, as shown in Figure.47.

  • Page 37: Freehand Shaping

    Model W1763W (For Machines Mfd. Since 09/16) Freehand.Shaping Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, when the cutter first ALWAYS.use.an.auxiliary.jig.and.extreme. contacts the workpiece. Often the workpiece will tend to care.
  • Page 38 Model W1763W (For Machines Mfd. Since 09/16) Using.Starting.Block Sometimes the starting pin will not be in the most Pattern w/ advantageous position. To remedy this situation, firmly Clamp Hand-Holds clamp a board in the desired position to act as a starting block (see Figure 50).

  • Page 39: Zero-Clearance Fence

    Model W1763W (For Machines Mfd. Since 09/16) Zero-Clearance.Fence A shop-made zero-clearance fence (see Figure.51) Drill two-step provides more support than a standard fence and reduces (countersunk) holes Wood stock tearout on narrow or fragile stock. Using a zero-clearance " or thicker fence is the best way to reduce the risk associated with shaping inherently dangerous small stock.

  • Page 40: Hold-Down

    Model W1763W (For Machines Mfd. Since 09/16) Hold-Down The hold-down is used to hold the workpiece flat on Fence the work table and snug against the fence to allow for Carriage Knob consistent shaper cuts. (1 of 2) A hold-down DOES NOT replace standard safety features. Always keep hands and entanglement hazards away from the cutting area to avoid contact, and ensure proper safety guards are in place during the cutting process.

  • Page 41: Featherboards

    Model W1763W (For Machines Mfd. Since 09/16) Featherboards Featherboards work similarly to the hold-down provided with the shaper in the way they hold stock tightly against the fence and the table, while flexing with minor height 30°-45° or width variations from stock as it passes through. 4"-6"...

  • Page 42: Push Sticks

    Model W1763W (For Machines Mfd. Since 09/16) Push.Sticks When used correctly, push sticks reduce the risk of injury by keeping hands away from the cutter. In the event of an accident, a push stick can absorb damage that would have otherwise happened to hands or fingers. Use push sticks whenever your hands will get within 12"...

  • Page 43: Accessories

    Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
  • Page 44 Model W1763W (For Machines Mfd. Since 09/16) DC1822—20.Pc..Master.Set,.1⁄4".Shank This is an excellent combination of micro grain carbide-tipped router bits. This set includes twenty of the most popular bits offered by Roman Carbide, all housed in a handsome wooden box. This is an unbelievable buy.

  • Page 45: Maintenance

    Model W1763W (For Machines Mfd. Since 09/16) MAINTENANCE General For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Ongoing.(with.each.use) • Loose mounting bolts. • Vacuum all dust on and around the machine. •...

  • Page 46: Service

    If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com. Tensioning/Replacing.Belt MAKE.

  • Page 47: Pulley Alignment

    Model W1763W (For Machines Mfd. Since 09/16) Pulley.Alignment Pulley alignment is important to the performance of your shaper. If the pulleys are even slightly out of alignment, the shaper may suffer from power loss and decreased V-belt life. When the pulleys are coplaner—parallel and aligned with each other—power transmission and belt life are greatly increased.

  • Page 48: Resurfacing Fence

    Model W1763W (For Machines Mfd. Since 09/16) Resurfacing.Fence The fence can be resurfaced or made flat with a jointer to correct any warping. This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped. To.resurface.fence,.do.these.steps: 1.

  • Page 49: Troubleshooting

    Model W1763W (For Machines Mfd. Since 09/16) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 50 Model W1763W (For Machines Mfd. Since 09/16) Operations PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Loosen spindle lock knob (Page 27). Spindle does not 1. Spindle lock knob is tightened. raise lower 2. Dovetail ways are clogged with sawdust. 2. Clean dovetail ways and apply lubricant (Page 43). easily.

  • Page 51: Electrical Safety Instructions

    Model W1763W (For Machines Mfd. Since 09/16) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 52: Electrical Components

    Model W1763W (For Machines Mfd. Since 09/16) Electrical.Components STOP/ Reset Button ON Button Spindle Direction Switch Figure.64. Control pedestal wiring. Motor Junction Start Capacitor Contactor Figure.66. W1763W motor, motor junction box and start capacitor. Read Page 49 STOP Before Wiring Overload Relay Figure.65.

  • Page 53: Wiring Diagram

    Model W1763W (For Machines Mfd. Since 09/16) Wiring.Diagram FWD/REV Switch KEDU ZH-A EN61058 BOTTOM ON Button STOP/Reset GLY37 GLY37 – 6-15 Plug Ground Ground Ground Pedestal-Mounted ON/OFF Switch (Viewed from behind) 13NO 13NO 21NC Contactor Start TECO Capacitor CU-18 220V 22NC 14NO JKD CD60...

  • Page 54: Parts

    Model W1763W (For Machines Mfd. Since 09/16) PARTS Fence.Breakdown.and.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1763W001 FENCE (LEFT) X1763W026 SUPPORT BAR 210MM X1763W002 FENCE (RIGHT) X1763W027 CAP SCREW M8-1.25 X 12 X1763W003 PHLP HD SCR M8-1.25 X 40 X1763W029 CAP SCREW M6-1 X 12 X1763W004 FLAT WASHER 8MM X1763W030 COMPRESSION SPRING 1.3 X 20 X 150...
  • Page 55 Model W1763W (For Machines Mfd. Since 09/16) Base.Breakdown 178 179 122-1 122-2 110 111 108 109 -53-...
  • Page 56 Model W1763W (For Machines Mfd. Since 09/16) Base.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1763W101 CABINET STAND X1763W141 CONTROL BOX X1763W102 RUBBER FOOT M8-1.25 X 16 X1763W142 CONTROL PLATE X1763W103 HEX NUT M8-1.25 X1763W143 ROTARY SWITCH KEDU ZH-A EVG1058 FWD/REV X1763W104 LOCK WASHER 8MM X1763W144 STOP BUTTON GLY37 22D...
  • Page 57 Model W1763W (For Machines Mfd. Since 09/16) Motor.Breakdown.and.Parts.List 235V2-5 235V2-1 235V2-3 235V2-2 235V2-4 235V2-8 235V2-9 235V2-6 235V2-7 235V2 223 224 242 243 244 210 211 REF PART # DESCRIPTION PART # DESCRIPTION 201 X1763W201 ELEVATION HOUSING X1763W231 HEX BOLT M10-1.5 X 40 202 X1763W202 SHOULDER STUD M10-1.5 X 30 X1763W232 KEY 8 X 5 X 32...
  • Page 58 Model W1763W (For Machines Mfd. Since 09/16) Spindle.Breakdown.and.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1763W301 SPINDLE CARTRIDGE X1763W315 SPINDLE WASHER 1-1/8" X 3/4" X1763W302 SPINDLE HOUSING X1763W316 SPINDLE WASHER 3/8" X 3/4" X1763W303 FLANGE X1763W317 SPINDLE WASHER 3/4" X 3/4" X1763W304 SPINDLE PULLEY J6 2-STEPS X1763W318...
  • Page 59 12. Do not expose machine to rain or dampness. Always wear safety 13. Prevent unauthorized use by children or untrained users; WRITTEN APPROVAL! Woodstock will not accept labels changed without approval. If artwork Disconnect power 13. Prevent unauthorized use by children or untrained users;...
  • Page 60 Model W1763W (For Machines Mfd. Since 09/16) -58-...
  • Page 61 Model W1763W (For Machines Mfd. Since 09/16)
  • Page 62 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 63: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended...
  • Page 64 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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