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Summary of Contents for SCHUNK RST-D
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual RST-D Ring indexing table...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Design and description.................... 16 Configuration...................... 16 Description ...................... 16 Assembly and settings .................... 17 Assembling and connecting................ 17 Connections...................... 19 5.2.1 Mechanical connection................ 19 5.2.2 Air connection .................. 21 Settings ....................... 21 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 4 Inspect shock absorbers .................. 38 Lubricants/Lubrication points (basic lubrication) .......... 38 Wearing parts ..................... 39 Assembly drawing.................... 40 Translation of original declaration of incorporation .......... 41 Annex to Declaration of Incorporation............... 42 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 6: Applicable Documents
Sealing kit ID.-No. of the seal kit Seal kit for ID number RST-D 60 1314393 RST-D 87 1314396 RST-D 134 1314397 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 8: Environmental And Operating Conditions
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 9: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 10: Transport
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 11: Fundamental Dangers
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 12: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 13: Protection Against Electric Shock
In the case of swivel units or rotary tables with a rotary drive, serious injuries can be caused by rotating components. Take appropriate protective measures to secure the danger • zone. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 14: Technical Data
NOTE For the permissible cycle and swiveling times, see catalog data sheet. More technical data is included in the catalog data sheet. Whichever is the latest version. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 15: Fluid Consumption
The product may be damaged if the factory-applied lubrication is washed off. Operating with oil-free compressed air is not permitted if the • product was already used with oiled compressed air. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 16: Design And Description
Compressed air connections for unlocking/locking Housing 4.2 Description Ring indexing unit for endless turning with a rotation angle up to 90° per cycle Area of application: For fast movement cycles 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 17: Assembly And Settings
22] and Setting the shock absorber stroke 23]. Please observe the information in the catalog pages. • NOTE Observe the requirements for the compressed air supply, Technical data 14]. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 18: Connections
Connect the sensor, see assembly and operating manual of the Ø sensor. Mount the sensor, Mounting the sensor 27]. Ø Execute test run, Actuation 31]. Ø Correct settings, if necessary. Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 19 • Onto the base with screws from below (side A) • Onto the base with screws from above (side B) • Onto the rear side (side C, only with RST-D 60, 87) 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
- Page 20 Ø7 H7 Ø10 H7 Ø12 H7 K [mm] 31.0 40.0 54.0 L [mm] Ø5.3 Ø6.4 Ø8.4 M [mm] Ø5 F7 / 2.5 deep * Contained in accessory pack. 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
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Page 21: Air Connection
The catalog data sheet contains more information. 5.3 Settings 5.3.1 Adjusting the end positions The positions for the end positions are set by SCHUNK and must not be changed. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 22: Set Swivel Time
NOTE A smooth motion may also be too slow in many use-cases. Further settings can be made via the shock absorbers, Setting the shock absorber stroke 23]. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 23: Setting The Shock Absorber Stroke
The shock absorber stroke is too short and the unit arrives in the end position too abruptly. Movement End position Damping Time T Target time Optimal shock absorber stroke. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 24: Setting The End Position Dampers
The dampers need to be set for the respective load-swivel direction. Swivel direction Dampers Anti-clockwise (ACW) Clockwise (CW) 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 25 Rotate the dampers (57) back to "a max." or "b max." (see Ø following tables). Tighten screws (62). Ø Tighten counter sleeve (09) as far as it will go. Ø Completely open connection throttle. Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
- Page 26 21.5 max." [mm] (minimum damper stroke) * Dimension "a" or "b" [mm] 17.5 factory settings NOTE When RST-D 60, the values for "a" and "b" vary depending on the pitch. Permitted damper RST-D 60 adjustment dimensions Pitch 4 Pitch 6 Pitch 8 Pitch 12 Dimension "b min."...
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Page 27: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.4.1 Overview of sensors Designation RST-D Inductive proximity switch IN 80 Inductive proximity switch NI 30 Magnetic switch MMS 22 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 28: Mounting Inductive Proximity Switches In 80, Ni 30
Remove the locking screw (1). Ø Screw sensor (2) into the thread until the signal is present at the Ø output. Lock sensor into place with a counter-nut. Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 29: Mounting Mms 22 Magnetic Switch
Ø If need be, repeat the procedure with the second sensor and Ø the opposing piston position. Bring product into the end positions and test the function. Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 30: Handling And Operation
Air connection 21]. The speed is always set so that it starts at a low speed, and increases to a higher speed until the desired operating speed is reached. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 31: Actuation
D locked Work processes at the cycle ring w. min. CW: Clockwise ACW: Anti-clockwise tw.min.: See chapter "Calculating the total cycle time" Calculating the total cycle time 35] 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 32 Sensor reaches end position ACW Ø Drive piston is in end position ACW, home position is reached. Introduction of new pulsing Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
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Page 33: Actuation Of Anti-Clockwise Pulsing
C unlocked D locked Work processes at the cycle ring CW: Clockwise ACW: Anti-clockwise tw.min.: See chapter "Calculating the total cycle time" Calculating the total cycle time 35] 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 34 Sensor reaches end position CW Ø Drive piston is in end position CW, home position is reached. Introduction of new pulsing Ø 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
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Page 35: Calculating The Total Cycle Time
See catalog data swiveling time w.min. Value is higher for operations on the cycle ring See diagram compensation Permissible See catalog data number of cycles Mass moment of inertia 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 36: Troubleshooting
Setting the end position dampers 24] Exhaust throttle defective. Replacing the exhaust air throttle. Swiveling speed too high. Check swiveling time and adjust with exhaust air throttles as necessary. Air connection 21] 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 37: Useful Load Swings To End Position
Damping wrong adjustet. Readjust absorbers. Setting the end position dampers 24] Swiveling speed not ideally set Adjust swiveling speed. Set swivel time 22] Caution: Observe setpoint times. 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 38: Maintenance
The product has life-time lubrication. The accessible seals need to be lubricated. SCHUNK recommends the lubricants listed. Lubricant point Lubricant All seals Isoflex-Topas NCA 52 or Fuchs Renolit HLT 2 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 39: Wearing Parts
Other wear parts may only be replaced by SCHUNK Item Quantity Designation Switching plate Locking Locking bolt Guide bushing I Guide bushing II Gear Drive Piston Back stop Back stop Back stop Back stop, pitch- dependent 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 40: Assembly Drawing
8.5 Assembly drawing The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. Assembly RST-D 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 41: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, May 2019 p.p. Ralf Winkler, Manager for development of gripping system components 04.00 | RST-D | Assembly and Operating Manual | en | 389517... -
Page 42: Annex To Declaration Of Incorporation
1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 04.00 | RST-D | Assembly and Operating Manual | en | 389517... - Page 43 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
- Page 44 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 04.00 | RST-D | Assembly and Operating Manual | en | 389517...
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