Related Manuals for Bailey Infi 90 IMRIO02
Summary of Contents for Bailey Infi 90 IMRIO02
- Page 1 E96-317 ® ® Remote I/O Slave Module (IMRIO02) Process Control and Automation Solutions from Elsag Bailey Group...
- Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 3 Preface This document provides the users with instructions for config- uration, installation, operation, and troubleshooting of the IMRIO02 Remote Input/Output Module. General information concerning the module, its circuitry, and related equipment is presented here. I-E96-317A...
- Page 4 ® List of Effective Pages Total number of pages in this instruction is 40, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through xxiv Original 1-1 through 1-6 Original 2-1 through 2-4 Original 3-1 through 3-5 Original...
- Page 5 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. Special Handling This module uses Electrostatic Sensitive Devices (ESD).
- Page 6 Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien. Precautions de Manutention Ce module contient des composantes sensibles aux decharges electro-statiques.
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Page 7: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 MODULE DESCRIPTION ....................1-1 FEATURES........................1-1 MODULE APPLICATION ....................1-1 INSTRUCTION CONTENT .....................1-4 HOW TO USE THIS MANUAL ..................1-4 REFERENCE DOCUMENTS..................1-4 NOMENCLATURE ......................1-4 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-5 SPECIFICATIONS ......................1-6 SECTION 2 - DESCRIPTION AND OPERATION................2-1 INTRODUCTION......................2-1... - Page 8 ® Table of Contents (continued) Page SECTION 5 - TROUBLESHOOTING...................5-1 INTRODUCTION ......................5-1 ERROR INDICATIONS....................5-1 SECTION 6 - MAINTENANCE.....................6-1 INTRODUCTION ......................6-1 MAINTENANCE SCHEDULE ..................6-1 SECTION 7 - REPAIR/REPLACEMENT PROCEDURES ............7-1 INTRODUCTION ......................7-1 MODULE REPAIR/REPLACEMENT ................7-1 SECTION 8 - SUPPORT SERVICES...................8-1 INTRODUCTION ......................
- Page 9 List of Figures Title Page 1-1. Communications Scheme for Remote I/O Modules ..........1-2 1-2. Remote I/O Modules Using Fiber Optic Cable ............1-3 2-1. Functional Block Diagram..................2-3 3-1. IMRIO02 Switch and Connector Locations..............3-2 4-1. IMRIO02 LED and Switch Locations ...............4-2 A-1. Node Positions for Non-Redundant TU Connections ..........
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Page 10: Section 1 - Introduction
SECTION 1 - INTRODUCTION OVERVIEW The Remote I/O Module (IMRIO02) operates with the Bailey Multi-Function Processor (IMMFP01/02/03) to provide power- ful control capabilities on a plant wide scale. The Remote I/O module is designed for communication between an MFP and remotely located slave modules. -
Page 11: Communications Scheme For Remote I/O Modules
INTRODUCTION ® NKDS03 LOCAL IMRIO02 NKCS01 OR MODULE (RMP) NKCS02 (TRL) NKTD02 (IRL) IRL/TRL EXPANDER BUS WITHOUT NKPL01, NKCL01 NKTM01 OR BYPASS OR TWISTED PAIR NKTU02 (IRL) NKLM01 (TRL) IRL/TRL SLAVES REMOTE IMRIO02 LOCATION 1 (RSP) · · EXPANDER BUS ·... -
Page 12: Remote I/O Modules Using Fiber Optic Cable
INTRODUCTION BIM MFP RIO EXPANDER BUS NKLM01 FIBER OPTIC SLAVES CABLE (REFER TO TABLE 3-4 FOR FIBER OPTIC CABLE SPECIFICATIONS) NKLM01 EXPANDER BUS NKTU01 NKCS02 NKSE01 LEGEND: BIM = BUS INTERFACE MODULE (IMBIM02) CIS = CONTROL I/O SLAVE MODULE (IMCIS02) ACS = ANALOG CONTROL STATION (IISAC01) LIM = LOOP INTERFACE MODULE (IMLIM03) MFP = MULTI-FUNCTION PROCESSOR (IMMFP01/02/03) -
Page 13: Instruction Content
Remote Link Termination Module NTRL03 Remote Link Termination Unit IEMMU01/02 Module Mounting unit NTMU01 Termination Mounting Unit NOMENCLATURE The RIO operates with the following Bailey hardware: Nomenclature Hardware NIRL03 Termination Module Remote Link NTCS02 Termination Unit, Controller Station NTRL02 Termination Unit, Fiber Optic Remote Link... -
Page 14: Glossary Of Terms And Abbreviations
INTRODUCTION GLOSSARY OF TERMS AND ABBREVIATIONS Term Definition Buffer A storage device used to compensate for a difference in rate of flow of information, or time between events, when information is transmitted from one computer to another. Controlway A redundant peer-to-peer communication path for point data transfer between intelligent modules within a process control unit. -
Page 15: Specifications
INTRODUCTION ® SPECIFICATIONS Power Requirements Operating + 5 VDC, 1.45 amps typ., 1.80 amps max. + 15 VDC, 17.5 mA typ., 20 mA max. - 15 VDC, 80.0 mA typ., 90 mA max. Consumption: + 5 VDC, 7.25 watts typ., 9.0 watts max. + 15 VDC, 0.26 watts typ., 0.30 watts max. -
Page 16: Section 2 - Description And Operation
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section describes the functional operation and physical operation of the IMRIO02 module. FUNCTIONAL OPERATION describes the purpose of the RIO module. Details covered under PHYSICAL OPERATION are the RIO security provisions and the redundancy feature. RIO CIRCUITRY lists and explains the various types of circuits used. -
Page 17: Redundancy
DESCRIPTION AND OPERATION ® the bus clock is restarted. Since the link has been shut down, the RMP has to be reconfigured by the MFP in order to restart. 2. Remote Slave Processor. At the remote end, the BFT is used only for redundancy. -
Page 18: Expander Bus Master Interface
DESCRIPTION AND OPERATION EXPANDER BUS MASTER INTERFACE EXPANDER EXPANDER SHARED BUS SLAVE INTERFACE LINK ADDITIONAL CPU AND MEMORY SUPPORT SERIAL SERIAL TO LINK SERIAL LINK INTERFACE INTERFACE TP85173A Figure 2-1. Functional Block Diagram Expander Bus Master Interface This interface enables the RIO to act as a master module on a remote Expander Bus. -
Page 19: Machine Fault Timer (Mft)
DESCRIPTION AND OPERATION ® Machine Fault Timer (MFT) The MFT circuit is periodically retriggered by the CPU under normal conditions. If any of the following conditions are detected by the CPU, it does not retrigger the MFT: Failure of ROM checksum (an error-detecting procedure). •... -
Page 20: Section 3 - Installation
SPECIAL HANDLING NOTE: Always use Bailey's Field Static Kit (P/N 1948385A2 - con- sists of wrist strap, ground cord assembly, alligator clip) when work- ing with modules. The kit is designed to connect a technician and the static dissipative work surface to the same ground point to pre- vent damage to the modules by electrostatic discharge. -
Page 21: Setup And Installation
INSTALLATION ® SETUP AND INSTALLATION Prior to inserting the modules into the Module Mounting Unit (MMU), there are four dipswitches that must be set (see Figure for switch locations). Switch S1 has two functions depend- ing on the use of the RIO. 1 2 3 4 5 6 7 8 OPEN... -
Page 22: Dipswitch S1
INSTALLATION Table 3-1. Address Switch Settings Switch Numbers Switch Numbers Switch Numbers Address 1 2 3 4 5 6 7 8 Address 1 2 3 4 5 6 7 8 Address 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 0 0 0 0 0 0 1... -
Page 23: Dipswitch S2
INSTALLATION ® Dipswitch S2 Switch S2 is used for diagnostic purposes. It provides no user options and must be set as follows: Switch Positions Switch Positions 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 NOTES:... - Page 24 INSTALLATION To insert the RIO: 1. Verify the slot assignment of the module. Disconnect power before installing dipshunts for slave mod- WARNING ules on the MMU backplane (slave expander bus). Failure to do so could result in severe or fatal shock. Couper l'alimentation avant d'installer les dipshunts sur la plaque arriere du chassis de montage de modules (MMU).
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Page 25: Section 4 - Operating Procedures
SECTION 4 - OPERATING PROCEDURES INTRODUCTION This section provides information for day-to-day operation of the RIO Module. Observe the front panel LED indicator to ver- ify that the module is operating properly. INITIALIZATION/START-UP PROCEDURES RIO Module start-up is fully automatic. The following opera- tions are performed before the RIO comes on line: 1. -
Page 26: Imrio02 Led And Switch Locations
OPERATING PROCEDURES ® IMRIO02 STATUS LED REDUNDANCY LED STOP PUSHBUTTON TP30145A Figure 4-1. IMRIO02 LED and Switch Locations INITIALIZATION/START-UP PROCEDURES 4 - 2 I-E96-317A... -
Page 27: Section 5 - Troubleshooting
SECTION 5 - TROUBLESHOOTING INTRODUCTION While RIO modules are dependable, error situations can occur. Table provides a troubleshooting guide with step-by-step procedures to follow should an error situation arise. Tables 5-2, 5-3, and list the pin connections for P1, P2, and P3. ERROR INDICATIONS Table shows the condition status LED can have and what... -
Page 28: Rio P2 Pin Connections
TROUBLESHOOTING ® Table 5-3. RIO P2 Pin Connections Pin No. Signal Pin No. Signal Sync Table 5-4. RIO P3 Pin Connections Pin No. Signal Pin No. Signal Out (+) Ground Out (-) Ground CH1 (+) CH1 (-) FO_In VCC_T_R 24V Out Ground DCS_LP FO_Out... -
Page 29: Section 6 - Maintenance
SECTION 6 - MAINTENANCE INTRODUCTION The Remote Input/Output module requires limited mainte- nance. This section contains a maintenance schedule. MAINTENANCE SCHEDULE Perform the tasks in Table at the specified intervals. Table 6-1. Maintenance Schedule Task Interval Clean and tighten all power and Every 6 months or during plant ground connection. -
Page 30: Section 7 - Repair/Replacement Procedures
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION This section explains the replacement procedures for the RIO module. There are no special tools required to replace the module. MODULE REPAIR/REPLACEMENT If you determine that the module is faulty, replace the faulty module with a new one. DO NOT try to repair the module; replacing components may affect the module performance. - Page 31 REPAIR/REPLACEMENT PROCEDURES ® 5. Push and turn the two captive retaining screws on the module faceplate one half turn to the latched position. It is latched when the slots on the screws are vertical and the open ends face the center of the module. 6.
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Page 32: Section 8 - Support Services
SECTION 8 - SUPPORT SERVICES INTRODUCTION Bailey Controls is ready to help in the use, application and repair of its products. Contact your nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. REPLACEMENT PARTS AND ORDERING INFORMATION When making repairs at your facility, order replacement parts from a Bailey sales office. -
Page 33: Appendix A - Remote Link (Ntrl03) Termination Unit Configuration
APPENDIX A - REMOTE LINK (NTRL03) TERMINATION UNIT CONFIGURATION INTRODUCTION This Termination Unit is a seven square inch circuit board which mounts to a Field Termination Panel. An NKLM01 cable connects the RIO to the NTRL03. CABLE TERMINATION Due to transmission line effects, the cables must be terminated at each end with the characteristic impedance. -
Page 34: Cable Termination
REMOTE LINK (NTRL03) TERMINATION UNIT CONFIGURATION ® TERMINAL NUMBER ASSIGNMENT ASSIGNMENT IN + UNUSED IN – UNUSED SHIELD UNUSED EXPANDER BUS/ SHIELD DISABLE IN UNUSED OUT + UNUSED OUT – UNUSED DCS – EXPANDER BUS/ DCS + DISABLE OUT TP30146A Figure A-2. -
Page 35: Redundancy
REMOTE LINK (NTRL03) TERMINATION UNIT CONFIGURATION (SEE NOTE) TB2-5 TO TB1-1 TB2-6 TO TB1-2 NKLM01 LOCAL IMRIO02 NTRL03 NTRL03 NKSE01 NKDS01/02 NKLM01 NTCS02 IISAC01 REMOTE IMRIO02 NKCS01/02 NOTE: COAX CABLE (IN PLACE OF NKPL01): NKTL01 NKCL01 NKTL01 NTRL03 NTRL03 IISAC01 TP85150A Figure A-3. -
Page 36: Node Positions For Redundant Tu Connections
REMOTE LINK (NTRL03) TERMINATION UNIT CONFIGURATION ® REDUNDANT TU END NODES - TERMINATION CONNECTIONS RESISTORS NEEDED IRL/TRL IRL/TRL IRL/TRL IRL/TRL IRL/TRL IRL/TRL TP85112A Figure A-4. Node Positions for Redundant TU Connections REDUNDANCY A - 4 I-E96-317A... -
Page 37: Appendix B - Remote Link (Nirl03) Termination Module Configuration
APPENDIX B - REMOTE LINK (NIRL03) TERMINATION MODULE CONFIGURATION INTRODUCTION The NIRL03 is a module version of the NTRL03 and occupies one slot in the Termination Panel. An NKTU02 or NKTM01 cable connects the RIO to the NIRL03. CABLE TERMINATION Due to transmission line effects, the cables must be terminated at each end with the characteristic impedance. -
Page 38: Cable Termination
REMOTE LINK (NIRL03) TERMINATION MODULE CONFIGURATION ® Table B-1. J3 jumper Settings Application Jumper Position Coax cable (end nodes only) Coax or Twinax cable (middle nodes only) Twinax cable (end nodes only) TP30147A NOTE: Jumper positions for twisted wire pairs are the same as those for Twinax cable. Table B-2. -
Page 39: Cable Connections For The Nirl03
REMOTE LINK (NIRL03) TERMINATION MODULE CONFIGURATION Table B-4. NIRL03 Terminal Assignments Assignment Assignment Assignment Terminal Terminal Terminal Ground DCS (+) In (-) Common DCS (-) In (+) + 24 VDC Expander Bus Shield Disable Out Expander Bus Disable In Out (-) Out (+) Shield NOTE: There are three Terminal Blocks (TB) on the NIRL03. -
Page 40: Redundancy
REMOTE LINK (NIRL03) TERMINATION MODULE CONFIGURATION ® REDUNDANCY The termination modules require additional connections when used with redundant RIO serial links (see Figure B-3). If Analog Control Stations (ACS) are used, then the ACS links must be connected between TMs at each location (local/remote) that has them. -
Page 41: Appendix C - Fiber Optic (Ntrl02) Termination Unit
APPENDIX C - FIBER OPTIC (NTRL02) TERMINATION UNIT INTRODUCTION The NTRL02 allows for fiber optic cable connection to a second NTRL02. The NKLM01 cable connects the RIO to the NTRL02. Figure shows cable connection for the NTRL02. Figure shows cable connections for NTRL02 using the Repeater Mode. NKLM01 JUMPER 1 AND 2 FOR NORMAL... -
Page 42: Cable Connections For Ntrl02 - Repeater Mode
FIBER OPTIC (NTRL02) TERMINATION UNIT ® NKLM01 JUMPER 1 AND 2 FOR NORMAL MODE LOCAL IMRIO02 NTRL02 REMOTE +24 V/GND FIBER OPTIC CABLE IF THIS REMOTE POWER IS REMOVED FOR ANY REASON, COMMUNICATION LINK WILL STOP JUMPER 2 AND 3 OPERATING FOR REPEATER MODE... - Page 43 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-317A Litho in U.S.A. 690 Copyright © 1990 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...