Stryker 2100 Maintenance Manual
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Stryker 2100 Maintenance Manual

Stryker 2100 Maintenance Manual

Childbearing bed
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IMPORTANT
File in your
maintenance
records
2100 Childbearing Bed
MAINTENANCE MANUAL
For Parts or Technical Assistance
1–800–327–0770

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Summary of Contents for Stryker 2100

  • Page 1 IMPORTANT File in your maintenance records 2100 Childbearing Bed MAINTENANCE MANUAL For Parts or Technical Assistance 1–800–327–0770...

  • Page 2: Table Of Contents

    Table of Contents INTRODUCTION ..................SPECIFICATIONS .

  • Page 3: Introduction

    NOTE This provides special information to make maintenance easier or important instructions clearer. To assure its proper use and the safety of patients and staff, the 2100 has been marked with the following caution and warning labels: DANGER Explosion Hazard – do not use in the presence of flammable anesthetics.

  • Page 4: Unpacking Instructions

    Refer to unpacking instructions located on outside of marked crate. SET–UP PROCEDURES It is important that the Stryker Adel 2100 Childbearing Bed is working properly before it is put into service. The following list will help assure that each part of the bed is tested.

  • Page 5: Preventative Maintenance

    Preventative Maintenance PREVENTATIVE MAINTENANCE PROGRAM Observation of the following scheduled maintenance and inspection program will help assure continuous trouble–free operation of your 2100 Childbearing Bed. ACTIVITY MONTHLY INTERVAL TOOLS REQUIRED SUPPLIES REQUIRED Lubricate screw threads on leg support clamping Lubricant knobs.

  • Page 6: Troubleshooting Guide

    Service Information TROUBLESHOOTING GUIDE The following chart is intended to assist qualified service personnel with identifying and correcting problems associated with the electrical/pneumatic systems. The schematic diagrams on the following pages should be used for reference. A volt–ohm meter will be required. WARNING Because these problem solving methods may involve interchanging motor plugs or pneumatic air lines to iso- late the fault or probable cause, the patient should always be removed from the bed before corrective action...
  • Page 7 Service Information TROUBLESHOOTING GUIDE (CONTINUED) PROBLEM/SYMPTOM POSSIBLE CAUSE RECOMMENDED ACTION Bed does not tilt when lever is de- Tilt spring out of adjustment. Readjust spring length. pressed. Defective tilt spring. Replace spring (see page 21). Bed tilts when weight is applied to Tilt spring out of adjustment.

  • Page 8: Schematic Diagrams

    Schematic Diagram...
  • Page 9 Nurse Communication Schematic Diagram LEFT SIDERAIL CABLE...
  • Page 10 Nurse Communication Schematic Diagram THIS WIRE COLORED STRIPE TO BED CIRCUIT BOARD...
  • Page 11 Notes...

  • Page 12: Head Motor Replacement

    Service Information HEAD MOTOR REPLACEMENT HEAD MOTOR KIT #88–3979–18–00 Required Tools: 7/16” Hex Socket & Ratchet 1/4” Allen Wrench Phillips Screwdriver Loctite 242 Replacement Procedure: 1. Raise bed to full up position. CAUTION DIsconnect power plug from wall receptacle. 2. Use hand crank to lower head panel. 3.

  • Page 13: Bed Motor Replacement

    Disconnect power plug from wall receptacle. The 2100 bed is equipped with gas springs to assist the lift mechanism. To prevent the seat section from expanding away from the chassis when the bed motor is removed, use the hand crank to raise the bed to full up before placing the bed in servicing position.

  • Page 14: Foot Motor Replacement

    Service Information FOOT MOTOR REPLACEMENT FOOT MOTOR KIT #88–0316–09–00 Required Tools: 7/16” Hex Socket & Ratchet 1/4” Allen Wrench Phillips Screwdriver Loctite 242 & 271 Replacement Procedure: 1. Raise bed to full up position. CAUTION DIsconnect power plug from wall receptacle. 2.

  • Page 15: Controller (Circuit Board) Replacement

    Service Information CONTROLLER (CIRCUIT BOARD) REPLACEMENT CONTROLLER KIT #88–0316–02–00 (for beds with serial numbers 880596 and below) CONTROLLER KIT #88–0316–21–00 (for beds with serial numbers 880597 and above) Required Tools: 3/8” Nut Driver #1 Phillips Screwdriver 5/16” Nut Driver Pliers Replacement Procedure: 1.

  • Page 16: Hand Pendant Replacement

    Service Information HAND PENDANT REPLACEMENT HAND PENDANT KIT #88–0316–03–00 Required Tools: Phillips Screwdriver 3/8” Nut Driver Replacement Procedure: 1. Raise bed to full up position. 2. Remove screw at head end of motor cover and remove cord strain relief clamps. 3.

  • Page 17: Compressor Replacement

    Service Information COMPRESSOR REPLACEMENT COMPRESSOR KIT #88–0316–24–00 Required Tools: 11/32” Nut Driver Blade Screwdriver Side (Wire) Cutter Replacement Procedure: 1. Raise the bed to the full up position. CAUTION Disconnect power plug from wall receptacle. 2. Remove headboard, foot mattress, foot extension, foot pans, I.V. pole and leg supports. 3.

  • Page 18: Head Panel-Mattress Replacement

    Service Information HEAD PANEL–MATTRESS REPLACEMENT HEAD PANEL–MATTRESS KIT #88–0316–10–00 Required Tools: 7/32” Allen Wrench Phillips Screwdriver Side (Wire) Cutter Replacement Procedure: 1. Raise head panel to approximately 30_. 2. Raise bed to the full up position. CAUTION Disconnect power plug from wall receptacle. 3.

  • Page 19: Seat Panel-Mattress Replacement

    Service Information SEAT PANEL–MATTRESS REPLACEMENT SEAT PANEL–MATTRESS KIT #88–0316–11–00 Required Tools: 3/8” Nut Driver Phillips Screwdriver SIde (Wire) Cutter Replacement Procedure: 1. Raise head panel to approximately 30_. 2. Raise bed to the full up position. CAUTION Disconnect power plug from wall receptacle. 3.

  • Page 20: Manifold Replacement

    Service Information MANIFOLD REPLACEMENT MANIFOLD KIT #88–0316–12–00 Required Tools: Phillips Screwdriver 3/8” Nut Driver SIde (Wire) Cutter Replacement Procedure: 1. Raise bed to the full up position then lower about 2” to gain access to lower manifold screw. CAUTION Disconnect power plug from wall receptacle. 2.

  • Page 21: Limit Switch Replacement

    Service Information LIMIT SWITCH REPLACEMENT LIMIT SWITCH KIT #88–0316–14–00 (for beds with serial numbers 880596 and below) LIMIT SWITCH KIT #88–0318–62–00 (for beds with serial numbers 880597 and above) Required Tools: #1 Phillips Screwdriver Small Blade Screwdriver 1/4” Nut Driver Replacement Procedure: NOTE See page 38 for part reference.

  • Page 22: Coil Replacement

    Service Information COIL REPLACEMENT COIL KIT #88–0316–16–00 Required Tools: Phillips Screwdriver Replacement Procedure: 1. Raise bed to the full up position. CAUTION Disconnect power plug from wall receptacle. 2. Remove headboard, foot mattress, foot extension, foot pans, I.V. pole and leg supports. 3.

  • Page 23: Counterbalance Spring Replacement

    Service Information COUNTERBALANCE SPRING REPLACEMENT COUNTERBALANCE SPRING KIT #88–0316–17–00 Required Tools: Blade Screwdriver Replacement Procedure: 1. Raise bed to full up position. CAUTION Disconnect power plug from wall receptacle. 2. Remove headboard, foot mattress, foot extension, foot pans, I.V. pole and leg supports. 3.

  • Page 24: Tilt/Trendelenberg Spring Replacement And Adjustment

    Service Information TILT/TRENDELENBERG SPRING REPLACEMENT AND ADJUSTMENT TILT/TRENDELENBERG SPRING KIT #88–0316–18–00 Required Tools: Snap Ring Pliers (External) Blade Screwdriver 11/16” Open End Wrench 1/4” Drift Punch 5mm Allen Wrench Loctite 242 Replacement Procedure: 1. Raise bed to the full up position and tilt head down. CAUTION Disconnect power plug from wall receptacle.

  • Page 25: Field Replacement Parts

    Field Replacement Parts PART NAME PART NUMBER Fluid Basin, 10–liter ..........88–1228–01–00 Basin Liners, Pack of 250 .

  • Page 26: General Cleaning

    Cleaning The 2100 is designed and constructed to minimize and simplify your housekeeping requirements. Large, flat surfaces with a minimum of cracks and crevices make the bed easy to clean using standard hospital practices and procedures. All parts of the bed should be washed using a mild, detergent–type, cleaning solution. Gen- eral–duty sanitizers and disinfectants may be used on all bed components, but avoid excessive moisture or...

  • Page 27: Base Assembly

    2100–07–00 Bed Assembly Item Part No. Part Name Qty. (page 42) Headboard Assembly (page 43) Siderail Assembly, Right (page 43) Siderail Assembly, Left (page 25–26) Base Assembly (page 52) Ft. Matt./Push Bar Ass’y (page 50) Foot Pan Assembly (page 29–32)
  • Page 28 30 31...

  • Page 29: Tilt Arm Assembly

    Flat Washer 0316–29–00 Rear Bushing 3978–99–00 Rear Shaft 1113–11–00 Screw 0316–32–00 Chassis Weldment 0305–03–00 Long Stripe Label 0310–01–00 Adel 2100 Label 0310–49–00 Steel Washer 3979–01–00 Chassis Cap, Right 3979–00–00 Chassis Cap, Left 0024–02–00 0306–73–00 But. Hd. Screw 0318–65–00 Pedal Assembly, Right 0304–88–00...
  • Page 30 0318–66–00 Base Assembly...
  • Page 31 0307–24/25–00 Tilt Arm Assembly, Left & Right 0310–79–00 Tilt Lever Assembly (Left Side is Shown) Item Part No. Part Name Qty. 0306–79–00 Machined Tilt Arm, Left 0306–80–00 Machined Tilt Arm, Right 0310–44–00 Tilt Arm Pin 0301–36–00 Bronze Bushing Item Part No. Part Name Qty.
  • Page 32 0307–64–00 Litter Assembly...
  • Page 33 0307–64–00 Litter Assembly...

  • Page 34: Limit Switch Assembly

    0307–64–00 Litter Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 33) Hand Grip Ass’y, Lt. Foot Motor Assembly 0173–09–00 Pop Rivet 0111–01–00 Trunnion Plate 0573–02–00 I.V. Pole Clip 0591–04–00 Sleeve Bolt Spacer 3978–55–00 Screw 0591–05–00 Soc.
  • Page 35 0307–64–00 Litter Assembly 29 84...
  • Page 36 3978–53/54–00 Handgrip Assembly (Left Side is Shown) Item Part No. Part Name Qty. 3978–60–00 Hand Grip, Left 3978–61–00 Hand Grip, Right 0304–23–00 Hand Grip 3978–57–00 Driv–Loc Pin 0315–03–00 Pull Label 0041–06–00 Pull Knob 3978–59–00 Hand Grip Housing 1029–06–00 Foot Latch Spring 3978–56–00 Latch Pin...
  • Page 37 0307–67/68–00 Foot Pan Mount Ass’y, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. 1141–03–00 T–Knob 0020–11–00 Retaining Ring 0041–06–00 Pull Knob 0310–09–00 Bearing 0307–47–00 Foot Pan Mount, Lt. 0307–48–00 Foot Pan Mount, Rt. 1307–00–00 Foot Panel Hsg. Latch 1029–06–00 Foot Latch Spring 1307–01–00...
  • Page 38 0300–13–00 Foot Lift Assembly Item Part No. Part Name Qty. 0303–37–00 Foot Lift Bar 0021–04–00 Bushing 0301–42–00 Retaining Ring 0602–43–00 Flat Washer 0301–59–00 Flat Washer 0310–11–00 Foot Pan Lift Arm 0303–39–00 Foot Pan Link Arm 0301–49–00 0301–48–00 0301–45–00 Shoulder Screw 0301–39–00 Flange Bushing 0303–42–00...
  • Page 39 0301–70/71–00 Lift Bar Assembly, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. 0301–35–00 Flange Bushing 0318–91–00 Bushing 0301–43–00 Retaining Ring 0602–54–00 Flat Washer 0301–01–00 Idle Link 0301–37–00 Flange Bushing 0301–63–00 Lift Bar, Left 0301–64–00 Lift Bar, Right 0301–53–00 Groove Pin...
  • Page 40 0307–27–00 Drive Crank Assembly Item Part No. Part Name Qty. 0021–01–00 Flange Bushing 0310–12–00 Flange Bushing 0303–45–00 Drive Crank 0850–01–00 Gas Spring Ball Stud 0025–09–00 Int. Th. Lock Washer...
  • Page 41 0300–04–00 Limit Switch Assembly* Item Part No. Part Name Qty. 0024–18–00 0025–02–00 Int. Th. Lock Washer 0032–01–00 Switch Bracket 0306–22–00 Micro Switch 0032–08–00 Pan Hd. Phillips Screw 0306–99–00 Limit Switch Cable Ass’y 0306–74–00 Cable Clamp 0023–34–00 Screw 1501–48–00 Flat Washer 1501–84–00 Screw 3979–28–00...
  • Page 42 3979–17–00 Head Motor Assembly* Item Part No. Part Name Qty. 0310–07–03 Head Motor, Machined 1076–06–00 Motor Serial # Label 3978–72–00 Drive Tube, Head 0161–01–00 Roll Pin 3979–21–00 Trunnion Mount 0023–04–00 Hex Hd. Cap Screw 0025–07–00 Int. Tooth Lock Washer 0084–03–00 #3 Wire Label 0046–00–00 Cable Clamp...
  • Page 43 0310–10–00 Foot Motor Assembly* Item Part No. Part Name Qty. 0310–10–03 Foot Motor, Machined 1076–06–00 Motor Serial # Label 0303–60–00 Drive Tube, Foot 0161–02–00 Roll Pin 3979–21–00 Trunnion Mount 0023–04–00 Hex Hd. Cap Screw 0025–07–00 Int. Tooth Lock Washer 0084–01–00 #1 Wire Label 0046–00–00 Cable Clamp...
  • Page 44 0310–13–00 Lift Motor Assembly* Item Part No. Part Name Qty. 0310–13–03 Lift Motor, Machined 1076–06–00 Motor Serial # Label 0303–58–00 Bed Drive Tube 0161–01–00 Roll Pin 3979–21–00 Trunnion Mount 0023–04–00 Hex Hd. Cap Screw 0025–07–00 Int. Tooth Lock Washer 0084–02–00 #2 Wire Label 0302–45–00 Trunnion Plate...
  • Page 45 0304–82–00 Headboard Assembly Item Part No. Part Name Qty. 0834–01–00 Conn. Joint Cap 0863–00–00 Headboard 2206–00–00 Hand Crank Clip 3979–19–00 Shim Screw 0589–90–00 Foam Cover 3978–69–00 Push Bar, Right 0022–00–00 Pan Head Screw 0025–02–00 Int. Th. Lock Washer 0022–24–00 Screw 0025–05–00 Flat Washer 0526–06–00...

  • Page 46: Rear Siderail Arm Assembly

    0304–79/80–00 Siderail Assembly, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. (page 45) Front Siderail Arm, Lt. (page 45) Front Siderail Arm, Rt. 0025–11–00 Flat Washer 3978–34–00 Snap Ring 0304–44–00 Washer 0304–42–00 Bushing (page 44) Rear Siderail Arm, Lt.
  • Page 47 0310–77/78–00 Rear Siderail Arm Ass’y, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. 3978–52–00 Knob 0304–41–00 Knob 0304–11–00 Latch 0304–47–00 Spring 0304–22–00 Roll Pin 0304–43–00 Bushing 0304–40–00 Bushing 0304–48–00 Rear Siderail Arm, Lt. 0304–36–00 Rear Siderail Arm, Rt.
  • Page 48 0310–75/76–00 Front Siderail Arm Ass’y, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. 0304–49–00 Front Siderail Arm, Lt. 0304–35–00 Front Siderail Arm, Rt. 0304–40–00 Bushing...
  • Page 49 0308–37/38–00 Wood Siderail Assembly, Left & Right (Left Side is Shown) DETAIL A VIEW OF PIVOT BLOCK WITH PARTS IN PLACE MINUS ITEM 1, RETAINING RING, AND ITEM 2, FLAT WASHER. Item Part No. Part Name Qty. 0308–32–00 Retaining Ring 0308–33–00 Flat Washer 0308–35–00...
  • Page 50 0309–46/47–00 Nurse Comm. Siderail Ass’y, Left & Right (Left Side is Shown) DETAIL A VIEW OF PIVOT BLOCK WITH PARTS IN PLACE MINUS ITEM 1, RETAINING RING, AND ITEM 2, FLAT WASHER Item Part No. Part Name Qty. Item Part No. Part Name Qty.
  • Page 51 0309–43/44–00 Siderail Mounting Bar Ass’y, Left & Right (Left Side is Shown) Item Part No. Part Name Qty. 0308–64–00 Front Pivot Arm, Left 0308–63–00 Front Pivot Arm, Right 0308–17–00 Rear Pivot Arm, Left 0308–16–00 Rear Pivot Arm, Right 0308–20–00 Pin Liner, Modified 0304–44–00 Washer 0308–24–00...
  • Page 52 0309–28–00 Splitter Box Assembly Item Part No. Part Name Qty. 1500–70–00 Round Head Screw 0309–27–00 Rear Mount Latching Block 1500–55–00 Internal Tooth Lock Washer 0309–19–00 Splitter Box 0309–26–00 Splitter Box Plate 0306–02–00 Phillips Head Screw 1501–44–00 Round Threaded Spacer 0309–23–00 Splitter Cable Assembly 0309–17–00 Splitter PCB...

  • Page 53: Foot Pan Assembly

    0591–09–00 Foot Pan Assembly Item Part No. Part Name Qty. 0021–04–00 Bushing 0022–24–00 Truss Head Screw 0025–07–00 Internal Tooth Lock Washer (page 51) Foot Pan Latch Assembly 0590–57–00 Foot Pan 0590–58–00 Foot Pan Pad 0063–02–00 Adhesive Transfer Tape .45 Yd.* 0063–03–00 Adhesive Transfer Tape .92 Yd.*...
  • Page 54 0590–61–00 Foot Pan Latch Assembly Item Part No. Part Name Qty. 0590–65–00 Torsion Spring 3978–33–00 Roll Pin 0590–63–00 Foot Pan Latch Base 0590–64–00 Roll Pin 0590–62–00 Foot Pan Latch Pin...

  • Page 55: Push Bar Assembly

    0307–29–00 Foot End Mattress & Push Bar Assembly Item Part No. Part Name Qty. 0690–00–00 Screw (page 53) Push Bar Assembly 0307–30–00 Foot Mattress Assembly...
  • Page 56 0595–42–00 Push Bar Assembly Item Part No. Part Name Qty. 0022–44–00 Phillips Flat Hd. Screw 0595–23–00 Push Bar Bracket, Lt. 0307–38–00 Push Bar 0589–90–00 Cover Foam 0595–24–00 Push Bar Bracket, Rt.
  • Page 57 0310–65–00 Head Section Assembly* Item Part No. Part Name Qty. 0318–38–00 Acorn Nut 0025–07–00 Int. Th. Lock Washer 0025–05–00 Flat Washer 0310–63–00 Head Panel 0310–62–00 Head Foam 0300–24–00 Lumbar Bag 0310–64–00 Head Cover 0310–68–00 Retainer Plate 0318–37–00 Rib Neck Bolt 0310–66–00 Union Barb *Use part number 0316–10–00 for Head Mattress Replacement Kit.
  • Page 58 0300–51–00 Seat Mattress Assembly* Item Part No. Part Name Qty. 0300–79–00 Mattress Seat Cover 0300–49–00 Seat Foam 0306–53–00 Seat Air Panel, Lt. 0306–52–00 Seat Air Panel, Rt. 0302–60–00 Seat Panel 0605–25–00 Adhesive Tape *Use part number 0316–11–00 for Seat Panel Mattress Kit...

  • Page 59: Hand Crank Assembly

    0593–11–00 Hand Crank Assembly Item Part No. Part Name Qty. 0589–43–00 Hand Crank 0055–01–00 Plug...

  • Page 60: Foot Rest Assembly

    0595–50–00 Foot Rest Assembly Item Part No. Part Name Qty. 3979–37–00 Hex Hd. Cap Screw 0595–25–00 Foot Rest Handle Bracket 0022–44–00 Phillips Flat Head Screw 0024–02–00 0590–59–00 Foot Rest 0594–49–00 Foot Rest Bushing 0590–60–00 Foot Rest Pad 0307–40–00 Foot Rest Handle Bar 0307–43–00 Foam Cover 0063–02–00...

  • Page 61: Limited Warranty

    If requested by Stryker Adel, products or parts for which a warranty claim is made shall be returned prepaid to Stryker Adel’s factory.

  • Page 62: Return Authorization

    Adel will file a freight claim with the appropriate carrier for damages incurred. Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker Adel within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full.
  • Page 63 6300 Sprinkle Road, Kalamazoo, MI 49001–9799 (800) 327–0770 DH 2/94 0309–89–00 REV 1 ECN #4619...

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