Download Print this page
Nordson Colormax Operator Card
Nordson Colormax Operator Card

Nordson Colormax Operator Card

Powder coating system color change process
Hide thumbs Also See for Colormax:

Advertisement

Quick Links

Nordson Corporation
OPERATOR'S CARD
P/N 1015049B
t
Colormax
Powder Coating System
Color Change Process
Safety
WARNING: Allow only qualified personnel to
perform the following tasks. Follow the
safety instructions in this document and all
other related documentation.
Introduction
Types of Color Changes
There are two basic types of color changes:
Color Change
Type
Similar Shade
When changing from either
S
S
Different Shade
When changing from either
S
S
The color change process varies slightly depending
on which type of color change you are performing.
The time it takes to perform a different shade color
change will depend on how many spray guns are in
your system.
Definition
a light powder to another
light powder, or
a dark powder to another
dark powder
a light powder to a dark
powder, or
a dark powder to a light
powder
Conditions for an Effective Color Change
In order for the color change process to be effective,
the following conditions must be met:
S
Keep spare sieve screens, Sure Max reclaim
receiver filters, and powder supply containers on
hand to allow quick replacement during color
change and thorough cleaning while the system is
coating parts.
S
Operate the system in spray-to-reclaim mode
during normal operation.
S
Keep the area around the booth clean to avoid
cross-contamination of powder.
S
Condition the booth interior at least once each
week.
1

Advertisement

loading

Summary of Contents for Nordson Colormax

  • Page 1 Nordson Corporation OPERATOR’S CARD P/N 1015049B Colormax Powder Coating System Color Change Process Safety WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Introduction Types of Color Changes...
  • Page 2 Color Change Menu Navigation Figure 1 illustrates how to access the menus necessary to perform a color change. AUTO AUTO AUTO AUTO 1400091A Figure 1 Color Change Menu Navigation...
  • Page 3: Color Change

    The operators are responsible for Use the following procedures to perform a color cleaning the following items: change in the Colormax booth. Perform all of the applicable steps in each procedure. Operator A: Interior of the booth canopy and...
  • Page 4 Color Change (contd) Tasks Procedure Operator A Operator B See Figure 2 Figure 3 Touch the GUN PURGE Start button. The system automatically performs the following tasks: NOTE: Perform procedure 5 while the system is performing these tasks. NOTE: The GUN PURGE Stop button interrupts the gun purge cycle. Lance assembly lowers onto the purge manifold.
  • Page 5 Tasks Procedure Operator A Operator B Figure 2 Figure 3 Blow off all door seams from the outside of the Blow powder off the lance assembly. booth. 1. Turn the LOCKOUT keyswitch on the 1. Touch the Sure Max System Enabled system control panel to the LOCKED button.
  • Page 6 Color Change (contd) 1400092A Figure 3 Operator B Color Change Tasks 1. Sieve deck 4. Sieve 7. Lance assembly 2. Sieve screen 5. Reclaim receiver 8. Feed hose manifold 3. Sieve underpan 6. Reclaim filter assembly 9. Vacuum diverter handle...
  • Page 7 Tasks Procedure Operator A Operator B Figure 2 Figure 3 1. Remove the plug from the scrap port (6), NOTE: Each color must have a dedicated reclaim filter element. Using a filter element blow off the plug, and set it aside. for multiple colors will result in cross 2.
  • Page 8 4. Install the reclaim conveyor line (9) and coupling onto the reclaim port. Issued 2/02 Original copyright date 2001. Nordson and the Nordson logo are registered trademarks of Nordson Corporation. Vibrasonic is a registered trademark of Russell Finex Limited Corporation.