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Paint Sprayer
ColorMax
Manual
Nordson ColorMax Manual
Color change procedures powder spray system with sure-max powder transfer system
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Also See for ColorMax
:
Customer product manual
(88 pages)
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Manual
(16 pages)
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Operator card
(8 pages)
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Color Change Procedures
ColorMax
®
Powder Spray System
with Sure-Max
Powder Transfer System
®
© 2005 Nordson Corporation
All Rights Reserved
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Summary of Contents for Nordson ColorMax
Page 1
Color Change Procedures ColorMax ® Powder Spray System with Sure-Max Powder Transfer System ® © 2005 Nordson Corporation All Rights Reserved...
Page 2
Procedure 1 OPERATOR A Close the booth doors and move the booth offline (if applicable) © 2005 Nordson Corporation All Rights Reserved...
Page 3
Procedure 2 OPERATOR B Main Menu Auto Menu Color Change BLOWOFF Auto COLOR START MENU © 2005 Nordson Corporation All Rights Reserved...
Page 4
Procedure 3 OPERATOR A Disengage coupling Open transfer pan and Insert four sponges in blow it out reclaim tube NOTE: Do not close transfer pan at this time © 2005 Nordson Corporation All Rights Reserved...
Page 5
(as shown), disconnect fluidizing air line DISABLE before removing hopper SIEVE Unclamp under pan Remove powder COLOR CHANGE and turn chute toward source from feed CYCLE DONE light back wall center flashes © 2005 Nordson Corporation All Rights Reserved...
Page 6
Procedure 4 OPERATOR B Color Change Blow off lance assembly Lance assembly raises while lance assembly lowers when gun purge is complete PURGE onto purge manifold and guns purge START © 2005 Nordson Corporation All Rights Reserved...
Page 7
Procedure 5 Procedure 5 OPERATOR B COLOR CHANGE CYCLE DONE light flashes Continue blowing off lance assembly © 2005 Nordson Corporation All Rights Reserved...
Page 8
OPERATOR A Blow off all door Blow off AeroDecks ™ Blow out cyclone Set AeroDecks ™ sills, then enter vertical inlet duct operating position and exit booth and blow booth off ceiling and walls © 2005 Nordson Corporation All Rights Reserved...
Page 9
RECLAIM Change top of filter assembly 45° angle TRANSFER Remove filter assembly Remove four Rotate receiver and blow and filter element cleaning sponges out from both ends © 2005 Nordson Corporation All Rights Reserved...
Page 10
Procedure 7 OPERATOR A – PART 1 Blow out remaining powder in transfer pan Open cyclone access doors Blow down cyclone interior © 2005 Nordson Corporation All Rights Reserved...
Page 11
Spray-to-Reclaim Mode: Follow these steps Spray-to-Waste Mode: Leave cyclone access doors and transfer pan open Plug reclaim port Close transfer pan Close and latch cyclone access doors Connect scrap hose to scrap port © 2005 Nordson Corporation All Rights Reserved...
Page 12
Install new filter element Rotate Sure-Max receiver Connect vacuum hose and ™ and filter assembly into upright position and pulse air tubing install coupling Color Change CLOSE SUREMAX DOOR Remove sieve deck and sieve screen © 2005 Nordson Corporation All Rights Reserved...
Page 13
Assemble sieve and toward lances. Install turn chute toward appropriate sieve lances screen. Do not install new powder source until end of Procedure 8 © 2005 Nordson Corporation All Rights Reserved...
Page 14
OPERATOR A DIFFERENT SHADE COLOR CHANGE ONLY If you are performing a similar shade color change, proceed to Procedure 9. Remove powder feed hose from each spray gun and install other feed hose © 2005 Nordson Corporation All Rights Reserved...
Page 15
If you are performing a similar shade color change, proceed to Procedure 9. Blow down Remove into powder hose pumps to manifolds clear away from lance assembly remaining powder Install new Install powder feed other source and hose connect manifolds fluidizing air © 2005 Nordson Corporation All Rights Reserved...
Page 16
Procedure 9 OPERATOR B – PART 1 Color Change Color Change Auto Menu Auto Menu ENABLE AUTO PRESS ENABLE SIEVE MENU RECLAIM FINISH TRANSFER © 2005 Nordson Corporation All Rights Reserved...
Page 17
Turns on Sure-Max bulk feed system Powder NOTE: Spray 0.5 kg (1 lb.) of powder to waste before performing Procedure 10. Enable Amount of time required Vibra- Turns on Vibrasonic sieve screen may vary. sonic © 2005 Nordson Corporation All Rights Reserved...
Page 18
Procedure 10 OPERATOR A Spray-to-Reclaim Mode Operation Only Install plug onto Disconnect scrap hose scrap port from scrap port Remove plug from reclaim Couple reclaim tube to port reclaim port © 2005 Nordson Corporation All Rights Reserved...
Page 19
Procedure 10 OPERATOR B Spray-to-Reclaim Mode Operation Only Turn vacuum diverter valve to spray-to- reclaim position © 2005 Nordson Corporation All Rights Reserved...
Page 20
Cyclone Components Cyclone access doors Reclaim tube Reclaim port Scrap port Scrap hose Transfer pan Scrap drum © 2005 Nordson Corporation All Rights Reserved...
Page 21
Spray-to-Reclaim Spray-to-Waste Vacuum Pump Vacuum Pump Sure-Max Scrap Sure-Max Scrap Receiver Drum Receiver Drum Vacuum Diverter Handle Sieve deck Sieve screen Sieve under pan Sure-Max receiver Filter assembly Lance assembly Feed hose manifold © 2005 Nordson Corporation All Rights Reserved...
Page 22
Nordson Corporation 300 Nordson Drive Amherst, Ohio 44001 © 2005 Nordson Corporation P/N 1040057B All Rights Reserved Revised 9/05...
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