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Operation
™
DutyMax
- Not approved for use in European explosive atmosphere locations -
Models: 24M054 (EH200DI), 24M055 (GH200DI), 24M056 (EH300DI), 24M057 (GH300DI)
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 3 for model information.
3A2247
311845
3A2248
308491 - Blue Texture Gun
309495 - Inline Texture Gun
Hydraulic Sprayers
- For professional use only -
3A2246A
EN
ti18188a
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Table of Contents
Related Manuals for Graco DutyMax 24M054
Summary of Contents for Graco DutyMax 24M054
- Page 1 Operation 3A2246A ™ DutyMax Hydraulic Sprayers - For professional use only - - Not approved for use in European explosive atmosphere locations - Models: 24M054 (EH200DI), 24M055 (GH200DI), 24M056 (EH300DI), 24M057 (GH300DI) 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual.
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Page 2: Table Of Contents
Electric Motor ..... . . 11 Graco Standard Warranty ....24 Complete Setup . -
Page 3: Models
Models Models EH300DI GH200DI GH300DI EH200DI INLINE GUN 240 VAC BLUE GUN 3/8 in. x 12 in. WHIP 400VAC 50 Hz 1/4 in. x 3 ft WHIP 1/2 in. x 50 ft HOSE 50 Hz Φ Φ 3/8 in. x 50 ft HOSE ✔... -
Page 4: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 5 • Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
- Page 6 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
- Page 7 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
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Page 8: Component Identification
Component Identification Component Identification bar/MP 1 Hydraulic Oil Cap Engine controls 2 Pressure control Electric Motor On/Off Switch 3 Hydraulic pump valve Gun Trigger Lock 4 ProConnect 10 Serial Number Tag 5 Displacement Pump 11 Drain valve 6 Engine ON/OFF switch 12 Pressure Gauge 3A2246A... -
Page 9: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure whenever 3. Unplug power cord. you see this symbol. This equipment stays pressurized until pressure is ti7529a ti18812a manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the 4. -
Page 10: Electrical Requirements
Electrical Requirements Electrical Requirements This sprayer requires circuit with a grounding recepta- DANGER cle. Never use an outlet that is not grounded. HIGH VOLTAGE ELECTRIC SHOCK HAZARD This equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury. -
Page 11: Setup
Setup Setup 4. Lift belt guard. Tilt gas engine or electric motor. Remove belt. Remove gas engine or electric motor. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the... -
Page 12: Complete Setup
3. Install adapter and whip hose to other end of airless hose. ti5240a 7. Check hydraulic oil level. Add only Graco Hydraulic Oil, ISO Grade 46, 169236 (5 gallon/18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic tank capacity is 1.25 gallon (4.75 liter). -
Page 13: Startup (Gas Models)
Startup (Gas Models) Startup (Gas Models) 5. Fill fuel tank. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment. - Page 14 Startup (Gas Models) e. Pull starter rope. 9. Take spray gun trigger safety OFF. ti18198a ti5263a 10. Hold gun against grounded metal flushing pail. Trig- After engine starts, move choke to open. ger gun and increase fluid pressure slowly until pump runs smoothly.
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Page 15: Startup (Electric Models)
Startup (Electric Models) Startup (Electric Models) 4. Plug cord into outlet. electric motors: If red phase For three phase sequence light is on, remove plug from outlet and This equipment stays pressurized until pressure is turn phase sequence screw 180°. manually relieved. - Page 16 Startup (Electric Models) 7. Increase pressure enough to start hydraulic motor 11. Place displacement pump in paint pail. stroking and allow fluid to circulate for 15 seconds; turn pressure down, turn prime valve horizontal. 8. Take spray gun trigger safety OFF. ti9695a 12.
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Page 17: Switchtip And Guard Assembly
SwitchTip and Guard Assembly SwitchTip and Guard Clearing Tip Clogs Assembly This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury This equipment stays pressurized until pressure is from pressurized fluid, such as skin injection, manually relieved. To help prevent serious injury splashing fluid and moving parts, follow the Pressure from pressurized fluid, such as skin injection, Relief Procedure when you stop spraying and before... -
Page 18: Cleanup
Cleanup Cleanup 5. Remove displacement pump set from paint and place in flushing fluid. Use water for water base paint and mineral spirits for oil base paint. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before... - Page 19 Cleanup 10. Turn prime valve down and allow flushing fluid to cir- 15. Close prime valve. Trigger gun into flushing pail to culate for approximately 20 seconds to clean drain purge fluid from hose. Open prime valve. tube. ti2713a WASTE 20 SEC 16.
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Page 20: Troubleshooting
1 phase motors: Turn on/off switch to ON. 3 phase motors: Push ON switch. Incorrect power source Have a certified electrician or authorized Graco Repair Center evaluate and repair. See Technical Data, page 22. NOTE: If using the EH300DI (24M056) sprayer, the generator must be sized for 15 kW output minimum. - Page 21 Excessive hydraulic pump noise Low hydraulic fluid level Turn sprayer OFF. Add fluid*. Air in hydraulic lines Bleed lines. See Repair manual. *Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid. 3A2246A...
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Page 22: Technical Data
Technical Data Technical Data EH200DI U.S. Metric Maximum Pressure psi (bar) 3300 Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75 Motor HP (kW) 220 VAC, 15.0 220 VAC, 15.0 Voltage, Amperage Frequency Phase A, 50 Hz, A, 50 Hz, 1 Phase 1 Phase Maximum Tip size (paint) 0.039... -
Page 23: Notes
Technical Data GH200DI U.S. Metric Maximum Pressure psi (bar) 3300 Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75 Motor HP (kW) Maximum Tip size (paint) 0.047 0.047 Maximum Delivery (paint) gpm (lpm) 2.15 Fluid Inlet in. [npsm (m)] Fluid Outlet in. [npsm (m)] Hose Connection [npt (f)] Cycles per gallon (l) (paint) 21.1... - Page 24 Technical Data EH300DI U.S. Metric Maximum Pressure psi (bar) 3300 Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75 Motor HP (kW) 400 VAC, 400 VAC, 11.0 A, 11.0 A, Voltage, Amperage Frequency Phase 50 Hz, 50 Hz, 3 Phase 3 Phase Maximum Tip size (paint) 0.057 0.057...
- Page 25 Technical Data GH300DI U.S. Metric Maximum Pressure psi (bar) 3300 Hydraulic Reservoir Capacity Gallons (Liters) 1.25 4.75 Motor HP (kW) Maximum Tip size (paint) 0.057 0.057 Maximum Delivery (paint) gpm (lpm) 11.3 Fluid Inlet in. [npsm (m)] Fluid Outlet in. [npsm (m)] Hose Connection [npt (f)] Cycles per gallon (l) (paint) 13.7...
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Page 26: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.