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Repair
Magnum M5 and L10 Airless Sprayer
- For Portable Spray Applications Architectural Paints and Coatings -
Models:
Magnum M5 (24M623) - Series A
Maximum Working Pressure: 207 bar, 21 MPa (3000 PSI)
Includes:''
•
1.02 lpm (0.27 gpm) stand-mount sprayer
•
SG3 gun - Manual 312830
•
0.635 cm (1/4 in) x 7.5 m (25 ft) hose
Magnum L10 (24M624) - Series A
Maximum Working Pressure: 207 bar, 21 MPa (3000 PSI)
Includes:
•
1.17 lpm (0.31 gpm) cart-mount sprayer
•
SG3 gun - Manual 312830
•
0.635 cm (1/4 in.) x 15 m (50 ft) hose
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Magnum M5
(24M623)
- Not for use in explosive atmospheres -
•
Use water-based or mineral spirit-type materials
only. Do not use flammable materials. For more
information about your material, request MSDS
from distributor or retailer.
•
Spraying combustible materials in a factory or fixed
location must comply with NFPA 33 and OSHA
1910.94(c) requirements.
Magnum L10
(24M624)
3A2361B
EN
ti15962a
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Related Manuals for Graco 24M623
Summary of Contents for Graco 24M623
- Page 1 Magnum M5 and L10 Airless Sprayer - For Portable Spray Applications Architectural Paints and Coatings - - Not for use in explosive atmospheres - Models: Magnum M5 (24M623) - Series A Maximum Working Pressure: 207 bar, 21 MPa (3000 PSI) Includes:‘‘ •...
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Page 2: Specifications
Specifications Specifications This equipment is not intended for use with combustible materials used in places such as cabinet shops or other “fac- tory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of combustible materials. - Page 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point sym- bol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings.
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Page 4: Fire And Explosion Hazard
All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be prop- erly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses. - Page 5 Warnings WARNING WARNING WARNING WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. •...
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Page 6: Personal Protective Equipment
Warnings WARNING WARNING WARNING WARNING STARTUP HAZARD AFTER THERMAL OVERLOAD Motor has thermal overload switch to shut itself down if overheated. To reduce risk of injury from motor restarting unexpectedly when it cools, always turn power switch OFF if motor shuts down. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of... -
Page 7: Grounding Instructions
Grounding Instructions Grounding Instructions 3. Do not use an extension cord with damaged ground plug. Recommended extension cords: 1. This sprayer requires 220-240 VAC, 50/60 Hz 10A • 15 m (50 ft) 1.0 mm circuit with a grounding receptacle. Never use an •... - Page 8 Component Identification (24M623) M5 Component Identification (24M623) M5 ti15963b Electric motor (inside enclosure) M Paint hose Power switch SG3 airless spray gun Pressure control knob Tip guard Pump fluid outlet fitting Reversible spray tip Suction Tube Trigger safety lever Prime tube (with diffuser)
- Page 9 Component Identification (24M624) L10 Component Identification (24M624) L10 ti15964b Electric motor (inside enclosure) SG3 airless spray gun Power switch Tip guard Pressure control knob Reversible spray tip Pump fluid outlet fitting Trigger safety lever Suction Tube Gun fluid inlet fitting Prime tube (with diffuser) Smooth Glide™...
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Page 10: General Repair Information
General Repair Information General Repair Information Pressure Relief Procedure Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning, checking, servicing, or transporting equipment. Trigger Lock Always engage the trigger lock when you stop spraying 1. Turn OFF power switch. to prevent the gun from being triggered accidentally by hand or if dropped or bumped. -
Page 11: Pressure Control Knob Settings
General Repair Information Pressure Control Knob Settings High Pressure Low Pressure Prime/ Rolling Spray Spray Clean To select function, align symbol on pressure control knob with setting indicator on sprayer. To reduce risk of serious injury, including electric shock: • Do not touch moving or electric pars with fingers or tools while testing repair. -
Page 12: Troubleshooting
Check for broken insulation or wires. Replace damaged electrical cord. Motor or control damaged. Return sprayer to authorized Graco service center. Paint frozen or hardened in pump. Unplug sprayer from electrical outlet. If paint if frozen in sprayer: Do NOT try to start frozen sprayer. Thaw completely or you may damage motor, control board and/or drivetrain. - Page 13 Refill paint pail and reprime sprayer. Suction tube has vacuum air leak. Tighten suction tube connection. Inspect for cracks or vacuum leaks. If cracked or damaged, replace. Pump check valves are dirty or Return sprayer to Graco/M authorized service AGNUM damaged.
- Page 14 Check for broken insulation or wires. Replace damaged soon as sprayer is plugged into electrical cord. outlet and sprayer is turned on. Damaged motor or control. Return sprayer to Graco/M authorized service AGNUM center. Fan pattern varies dramatically Pressure control switch is worn...
- Page 15 Troubleshooting Problem Cause Solution Basic electrical problems. Motor overheated. Allow motor to cool for 45 minutes. Retry. Electrical outlet is damaged. Reset building circuit breaker or replace fuse. Try another outlet. Check electric supply with volt meter. Meter must read 220 to 240V AC.
- Page 16 Troubleshooting Problem Cause Solution Sprayer Wiring Problems Sprayer electrical cord damaged. Unplug sprayer electrical cord. NOTE: Remove enclosure Disconnect black electrical cord wire from filter. mounting screws and pull Unplug in-line connection white cord wire. enclosure away from drive housing. Take care not to pull on Plug in electrical cord.
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Page 17: List Of Kits
List of Kits List of Kits Kit Number Models Kit Description 16G223 M5 and L10 Control Board Kit 16K624 M5 and L10 Enclosure 247339 Hose 6.4mm x 7.5, 6.4mm x 6.4mm fitting 247340 Hose 6.4mm x 15, 6.4mm x 6.4mm fitting 257566 M5 and L10 Strainer Inlet... -
Page 18: Motor Diagnostics
Motor Diagnostics Motor Diagnostics 5. Remove gear. 6. Remove pressure control harness from control board. Using tip of small, flat blade screwdriver, press tab on right side connector to release. 7. Attach harness from a pressure control switch you Check for electrical continuity in motor armature, know is functioning correctly to control board. - Page 19 Parts Parts Magnum M5 Model (24M623) ti16725b 3A2361B...
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Page 20: Parts List
Parts Parts List Magnum M5 Model 24M623 Ref. Part Description Qty. Ref. Part Description Qty. 15K530 LABEL, control, Magnum 16G227 PUMP, assembly, magnum, 240V 195400 CLIP, spring (includes 72, 72a, 72b, 72c) 195697 STRAINER 235014 DUMP VALVE 244035 DEFLECTOR, barbed... - Page 21 Parts Parts Magnum M5 Model 24M623 ti18695b 3A2361B...
- Page 22 Parts Parts List Magnum M5 Model 24M623 Ref. Part Description Qty. Ref. Part Description Qty. 122233 BOLT, carriage 112689 SCREW 102040 NUT, lock, hex 16D684 FRAME 16F567 BRACKET, control board/EMI filter 115498 SCREW, mach, slot hex wash hd 115492 SCREW, mach, slot hex wash hd...
- Page 23 Parts Parts Magnum L10 Model 24M624 ti17724a 3A2361B...
- Page 24 Parts Parts List Magnum L10 Model 24M624 Ref. Part Description Qty. Ref. Part Description Qty. 195400 CLIP, spring 16G227 PUMP, assembly, magnum, 240V 195697 STRAINER (includes 72, 72a, 72b, 72c) 244035 DEFLECTOR, barbed 235014 DUMP VALVE 24E510 COVER, gear 24E578 BASE, valve 115489 CLAMP, drain tube 111600 PIN, grooved 195108 TUBE, drain...
- Page 25 Parts Parts Magnum L10 Model 24M624 ti18694b 3A2361B...
- Page 26 Parts Parts List Magnum L10 Model 24M624 Ref. Part Description Qty. Ref. Part Description Qty. 115480 KNOB, t-handle 112689 SCREW, button HD 257326 RACK, hose, painted 16D685 FRAME 120689 NUT, hex, acorn, 5/16-18, nickel 24M805 ENCLOSURE, sprayer (blue) 121481 NUT, u-type, tinnerman 115477 SCREW, mach, torx pan hd 120093...
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Page 27: Wiring Diagram
Wiring Diagram Wiring Diagram Magnum M5 24M623 Magnum L10 24M624 POWER CORD POWER CORD GREEN WIRE BROWN WIRE ON/OFF SWITCH POWER CORD BLUE WIRE BLACK MOTOR LEAD BLACK MOTOR LEAD ti16291a 3A2361B... -
Page 28: Technical Data
Technical Data Technical Data Maximum fluid working pressure - sprayer 207 bar, 21 MPa (3000 psi) Sprayer inlet size 3/4 in. internal thread (standard garden hose) Sprayer outlet size 1/4 npsm external thread Electric motor (open frame universal motor) 1/2 hp 4.5 Amp 5/8 hp 4.5 Amp Sprayer weight only 6.1 kg (13.3 lb) - Page 29 Notes Notes 3A2361B...
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Page 30: Graco Standard Warranty
Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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