Table of Contents
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Value Plus
Air Compressor
Installation,
Maintenance,
And
Service Data
To contact Champion or locate your local distributor:
Visit: www.championpneumatic.com
Call: (888) 436-5499
Contents:
Safety Precautions
Preventative Maintenance Schedule
Unpacking and Inspection
Compressor Terminology
Installation – Mechanical
Lubrication
Installation - Electrical
Start-up Procedures
Compressor Unit Parts
Compressor Pumps
Trouble Shooting Guide
Warranty
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
Or
- 1 -
CQF3535
exclusively to Champion.
May '19
Page:
2
3
4
5
6
7
8-9
10
11
12-14
15-18
19
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Table of Contents
Related Manuals for Champion Value Plus VP5-40-6
Summary of Contents for Champion Value Plus VP5-40-6
- Page 1 Please keep this manual in a safe place for future reference. All of the information, policies, and procedures in this reference manual apply exclusively to Champion. To contact Champion or locate your local distributor: Visit: www.championpneumatic.com Call: (888) 436-5499 - 1 -...
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Page 2: Safety Precautions
CQF3535 May ‘19 Safety Precautions To operate the Compressor Unit safely and correctly, we have opted to use the following symbols to make you aware of important points. These points relate to user safety and preventing equipment problems. Please pay close attention to these sections. -
Page 3: Preventative Maintenance Schedule
Noted below and to follow are general maintenance guidelines which must be followed and documented, this in accordance with the Champion Warranty. It is based on an approximate Compressor usage of 40 hours per week. If your particular application varies from this, please adjust accordingly. -
Page 4: Unpacking And Inspection
Shipments of Champion products are the property of the Consignee when the products leave our facility. Champion is not responsible for any damages or shortages caused to the product after it has left our shipping dock. -
Page 5: Compressor Terminology
CQF3535 May ‘19 Compressor Terminology Please refer to the picture below, as it identifies the major components of a typical Piston Air Compressor Unit and their function. A vertical Unit is shown. Belt Guard Protects personnel from the moving parts of the Flywheel, Compressor Pump Pulley, and Belts. -
Page 6: Installation - Mechanical
This unit must be anchored to the floor as To reduce the risk of electric shock or injury, indicated at above-right. Champion has available use indoors only. Installation Kits which include (4) Vibration Isolator Pads, (1) Stainless Steel Flex Hose, and Steel and Rubber Washers. -
Page 7: Initial Start-Up
Oil level on a monthly basis. Serious damage may result from use, however limited, without oil. Use only Champion lubricant. Also, do not mix the Champion lubricant with any other lubricant. Oil Changes. Drain the existing oil from the Unit by removing the Cap at the Oil Drain as shown below. -
Page 8: Installation - Electrical
Before servicing the Unit, ensure the power source has been shut down and locked off. Ensure that a suitable Fused Disconnect or Breaker (by others than Champion) is installed in the electrical Read and understand the information supply before the Compressor Unit. -
Page 9: Pump Rotation
Installation – Electrical (cont’d) Why Hire a Licensed Electrician? Motors. To ensure that your new Champion Unit works as Wiring must be done in a manner that the full Motor designed and required, you must ensure that it is nameplate voltage +/- 10% is available at the Motor correctly wired to your building service. -
Page 10: Start-Up Procedures
Pump Bolts are snug. allow the Unit to reach maximum operating pressure. During the first few days of operation, check the Unit periodically to ensure it is running smoothly. Should you have any concerns, contact your Champion Distributor. - 10 -... -
Page 11: Compressor Unit Parts
CQF3535 May ‘19 Compressor Unit Parts Compressor Assembly Parts. Noted below and on the following page are listings of the major components used in the Compressor Assemblies. Please pay close attention to the model numbers of the Units to ensure that you choose the correct components. 5 to 7-½... - Page 12 CQF3535 May ‘19 Compressor Pump – VP-40 Part Number: Qty: Description: Part Number: Qty: Description: PB-21175002 Air Filter Assembly PB-21166001 Crankcase Breather PB-21177012 Air Filter Element PB-21164004 Oil Sight Glass VRK-40 Valve Repair Kit PB-21177001 Fan Assembly PB-21167002 Oil Fill Plug PB-21177020 Shroud Assembly PB-21161004...
- Page 13 CQF3535 May ‘19 Compressor Pump – VP-55 Part Number: Qty: Description: Part Number: Qty: Description: PB-21175003 Air Filter Assembly PB-21212004 Flywheel PB-21177010 Air Filter Element VRK-55 Valve Repair Kit PB-21167002 Oil Fill Plug TIA-5075 Safety Valve – 75 psi PB-21164004 Oil Sight Glass GK-55 Gasket Kit...
- Page 14 CQF3535 May ‘19 Compressor Pump – VP-100 TIA-5200 Safety Valve (Not Shown) Part Number: Qty: Description: Part Number: Qty: Description: PB-21135001 Bearing Insert PB-11122004 Copper Washer (See Note) PB-21166001 Crankcase Breather PB-21124011 Valve Assy (See Note) P04999A Air Filter Assembly PB-21125004 Intake Valve Cap Ring P05050A...
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Page 15: Troubleshooting Guide
Compressor Unit unless you are familiar with it, as there are many issues that may come into play, the most important being personal safety and the welfare of the Unit. Should you have any questions, or require servicing to your Unit, please contact your local Champion Distributor. Condition:... - Page 16 Ensure the Unit is mounted level. Use Vibration Pads. Improper level or grade of oil in Pump. Use correct Champion oil, and check that level is correct. Carbon or other foreign material on Piston Clean top of Piston. Check Cylinder walls for head.
- Page 17 CQF3535 May ‘19 Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: E. Appearance of Water in Tank is not being drained regularly. Drain the Tank on a daily basis. Purchase a the Air Lines and/or Oil Tank Autodrain if required. ‘milky’...
- Page 18 Tank to escape. N. Intercooler Safety Valve Dirty or defective Valves will cause back Clean, repair or replace the Valves. Pops Continuously. pressure. Intercooler clogged with carbon. Clean or replace. © Copyright Champion. 2019 Printed in Canada - 18 -...
- Page 19 STANDARD WARRANTY Champion (the “Company”) warrants to each original purchaser (“Purchaser”) of its new products from the Company or its authorized distributor that such products are, at the time of delivery to the Purchaser, free of defects in material and workmanship. This Standard Warranty statement applies to compressors shipped after May 15th, 2019.
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