Crown Boiler BWF Series Installation Instructions Manual page 51

Gas-fired induced draft hot water boiler
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13. Troubleshooting (continued)
Error
Code Meaning
2
Pressure Switch failed to open
4
Low Flame Signal
Pilot Flame detected when no
6
flame should be present
18
Internal electronics failure
Flame sensed during 30s pre-
23
purge (before pilot valve opened)
29
Air pressure switch failed to close
Boiler water temperature sensor
32
failure
35
Duplicate Zone
57
Grounded pilot electrode
58
AC Power Frequency Error
Line voltage error
59
(Supply voltage too high or low)
Thermostat input higher than
60
threshold
61
Line Voltage Unstable
63
Maximum recycles exceeded
64
Internal failure
89
EnviraCom communication lost
109836-01 - 04/20
Table 13.0: Error Codes
Possible Cause
Jumped air pressure switch
Condensate in air pressure switch or switch tubing
Defective air pressure switch
Low gas pressure at gas valve inlet
Partially plugged pilot tubing or pilot orifice
Loose connection in ignition cable or ground wiring
Dirty pilot electrode/ground strap
Pilot electrode porcelain cracked
Damaged pilot hood/ assembly
Defective control
Defective gas valve
High gas pressure
Defective control
Possible internal problem with boiler control. Cycle power to the boiler and
replace control if problem persists.
Defective gas valve
High gas pressure
Defective control
Vent system blockage
Vent system not constructed in accordance with installation manual (excessive
length, undersized pipe, wrong terminal, etc)
Condensate or leakage in air pressure switch tubing
Winds in excess of 40mph
Loose sensor connection at control
Defective Sensor
Defective control
Error code reserved for future use
Condensate or foreign material is shorting pilot electrode to ground.
Ignition cable insulation is damaged and touching ground.
Pilot is damaged
120VAC power supply frequency is incorrect (Should be 60Hz)
120VAC power supply is dirty (consult electrician and/or Utility)
Boiler water temperature sensor common (center wire) is damaged and
shorted to ground
Power supply voltage is incorrect (should be 120VAC nominal)
Defective or incorrect 24VAC transformer
Loose 120VAC connection or 24VAC connection between transformer and
control
External voltage is applied to thermostat connections (most common cause is
external transformer in old thermostat wiring.
120VAC power supply is dirty (consult electrician and/or Utility)
Loose 120VAC connection or 24VAC connection between transformer and
control
Large electrical loads elsewhere on the installation are switching on and off,
causing incoming voltage to swing excessively at boiler.
See Error Code 4 above (boiler lost proof of pilot 6 times in a row)
Improper pilot operation
If problem persists, replace control
Should not be observed on this boiler.
51

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