Puls PIANO Series Manual

Puls PIANO Series Manual

24v, single phase input
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PIANO-Series
G
D
ENERAL
ESCRIPTION
These PIANO series units are extraordinarily compact,
industrial grade power supplies that focus on the
essential
features
needed
applications.
The
excellent
presents many new and exciting opportunities without
compromising quality or reliability.
The mechanically robust housing is made of a high-
grade, reinforced molded material, which permits the
units to be used in surrounding temperatures up to
70°C.
Since typical industrial applications do not require
multiple mains inputs, the reduction to a regional input
voltage range (AC 200-240V) simplifies the circuitry and
has significant advantages for reliability, efficiency and
cost.
The addition of a DC-OK signal makes the unit suitable
for many industry applications such as: process,
automation and many other critical applications where
preventive function monitoring can help to avoid long
downtimes.
O
N
RDER
UMBERS
Power Supply
PIC480.241C
Accessory
YR40.242
PIRD20.241
Jul. 2017 / Rev. 1.1 DS-PIC480.241C-EN
All parameters are typical values specified at 24V, 20A output, 230Vac input , 25°C ambient and after a 5 minutes run-in time
unless otherwise noted.
in
today's
industrial
cost/performance
ratio
24-28V Standard unit
with DC-OK contact
Redundancy module
Redundancy module
www.pulspower.com Phone +49 89 9278 0
24V, 20A, S
P
S
OWER
UPPLY
AC 200-240V Regional Input
Cost Optimized without Compromising Quality or
Reliability
Width only 49mm
Efficiency 95.7%
Full Power Between -25°C and +55°C
DC-OK Relay Contact Included
3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range
24 - 28V
Output current
20A
15A
17.1A
12.8A
Output power
480W
360W
Output ripple
< 100mVpp
AC Input voltage
AC 200-240V
Mains frequency
50-60Hz
AC Input current
2.2A
Power factor
0.99
AC Inrush current
26A peak
Efficiency
95.7%
Losses
21.6W
Temperature range -25°C to +70°C
Derating
8W/°C
Hold-up time
30ms
Dimensions
49x124x124mm WxHxD
Weight
620g / 1.37lb
M
ARKINGS
IND. CONT. EQ.
UL 508 planned
Germany
PIC480.241C
P
I
INGLE
HASE
NPUT
ATA
at 24V, amb <55°C
at 24V, amb <70°C
at 28V, amb <55°C
at 28V, amb <70°C
ambient <55°C
ambient <70°C
20Hz to 20MHz
±10%
±6%
at 230Vac
at 230Vac
at 230Vac, 40°C
at 230Vac
at 230Vac
operational
+55 to +70°C
at 230Vac
UL 60950-1
planned
1/21
1/21

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Summary of Contents for Puls PIANO Series

  • Page 1 DC-OK Relay Contact Included 3 Year Warranty ENERAL ESCRIPTION HORT FORM Output voltage DC 24V These PIANO series units are extraordinarily compact, industrial grade power supplies that focus on the Adjustment range 24 - 28V essential features needed today’s industrial Output current at 24V, amb <55°C...
  • Page 2: Table Of Contents

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 19. Approvals ............15 Installation Requirements........3 20. RoHS, REACH and Other Fulfilled Standards .. 15 AC-Input...............4 21. Physical Dimensions and Weight ..... 16 DC-Input...............5 22. Accessory............17 Input Inrush Current ...........5 22.1.
  • Page 3: Intended Use

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 3. AC-I NPUT AC input nom. AC 200-240V suitable for TN-, TT- and IT mains networks AC input range min. 180-264Vac continuous operation min. 264-300Vac < 500ms Allowed voltage L or N to earth max.
  • Page 5: Dc-Input

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 4. DC-I NPUT Do not operate this power supply with DC-input voltage. 5. I NPUT NRUSH URRENT A NTC inrush limiter, which is bypassed by a relay contact during normal operation, limits the input inrush current after turn-on of the input voltage.
  • Page 6: Output

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 6. O UTPUT Output voltage nom. DC 24V Adjustment range min. 24-28V guaranteed ***) max. at clockwise end position of potentiometer Factory settings typ. 24.1V ±0.2%, at full load, cold unit Line regulation max.
  • Page 7: Hold-Up Time

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 7. H Hold-up Time typ. 65ms at 24V, 10A, 230Vac, see Fig. 7-1 min. 55ms at 24V, 10A, 230Vac, see Fig. 7-1 typ. 30ms at 24V, 20A, 230Vac, see Fig. 7-1 min. 23ms at 24V, 20A, 230Vac, see Fig.
  • Page 8: Efficiency And Power Losses

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES Efficiency typ. 95.7% at 24V, 20A, 230Vac Average efficiency typ. 95.2% 25% at 5A, 25% at 10A, 25% at 15A. 25% at 20A Power losses typ. 1.35W at 24V, 0A, 230Vac typ.
  • Page 9: Functional Diagram

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 11. F UNCTIONAL IAGRAM Fig. 11-1 Functional diagram Input Fuse Input Filter Output Power Filter Converter Input Rectifier Converter Inrush Current Limiter DC-ok DC-ok Relay Contact DC-ok Temper- Output Output ature Over- Shut- Voltage Voltage...
  • Page 10: Front Side And User Elements

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 13. F RONT IDE AND LEMENTS Fig. 13-1 Front side Input Terminals (screw terminals) N, L Line input PE (Protective Earth) input B Output Terminals (screw terminals, two pins per pole) Positive output –...
  • Page 11: 14. Emc

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 14. EMC The power supply is suitable for applications in industrial environment. A detailed EMC report is available on request. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge EN 61000-4-2 contact discharge Criterion A...
  • Page 12: Environment

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 15. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) reduce output power according Fig. 15-1 Storage temperature -40°C to +85°C (-40°F to 185°F) for storage and transportation Output de-rating 8W/°C 55°C to 70°C (131°F to 158°F) Humidity 5 to 95% r.h.
  • Page 13: Protection Features

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 16. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 30.5Vdc In case of an internal power supply defect, a redundant max. 32.0Vdc circuit limits the maximum output voltage. The output shuts down and automatically attempts to restart.
  • Page 14: Dielectric Strength

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment, which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 15: Approvals

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 19. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the EMC directive and the Low-voltage directive (LVD). IEC 60950-1 CB Scheme, Edition, Information Technology Equipment planned UL 60950-1 Recognized for use as Information Technology Equipment, Edition, Level 5;...
  • Page 16: Physical Dimensions And Weight

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 21. P HYSICAL IMENSIONS AND EIGHT Width 49mm 1.93’’ Height 124mm 4.88’’ Depth 124mm 4.88’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. Weight 620g / 1.37lb DIN-Rail...
  • Page 17: Accessory

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 22. A CCESSORY 22.1. YR40.242 R EDUNDANCY ODULE The YR40.242 is the preferred redundancy module for PIC480.241C power supplies. It is equipped with two input channels (20A each), which are individually decoupled by utilizing MOSFET technology. The output current can go as high as 40A.
  • Page 18: Application Notes

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 23. A PPLICATION OTES 23.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 19: External Input Protection

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 23.3. E XTERNAL NPUT ROTECTION The unit is tested and approved for branch circuits up to 30A (UL) and 32A (IEC). An external protection is only required if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply.
  • Page 20: Series Operation

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 23.6. S Unit A ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 21: Operation On Two Phases

    PIC480.241C 24V, 20A, S PIANO-Series INGLE HASE NPUT 23.9. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase-system. internal Such a phase-to-phase connection is allowed as long as the supplying fuse +10% voltage is below 240V Fuse...

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Pic480.241c

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