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Related Manuals for Ochsner AIR BASIC 211 T201
Summary of Contents for Ochsner AIR BASIC 211 T201
- Page 1 Operating manual/installation manual AIR BASIC 211 T201 AIR BASIC 618 T201 Air/water heat pump Heating/cooling/DHW 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 1 of 60...
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Page 2: Table Of Contents
Contents PSU control contact ........31 General information ....... 3 Wiring diagrams ..........32 Information on documentation ......3 6.3.1 AIR BASIC 211 ..........32 Safety regulations ........... 3 6.3.2 AIR BASIC 211 interruptible tariff ....33 CE designation ..........3 6.3.3 AIR BASIC 618 ..........34 6.3.4 Sensor ............35 Appliance description ...... -
Page 3: General Information
Please read your heat pump's operating manual appliances may only be carried out by carefully from beginning to end. This will help you personnel authorised by OCHSNER. to operate your heat pump better. This manual is to be kept readily accessible near the heat pump. -
Page 4: Appliance Description
Appliance description 2.1 Available models BASIC 211 C11B T201 AIR BASIC 618 C12B T201 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 4 of 60... -
Page 5: Outdoor Unit
Outdoor unit 3.1 Main components A. Fan B. Evaporator C. Temperature sensor, air inlet, evaporator (OAT) D. Temperature sensor, evaporator (OMT) E. 4-way switching valve F. Electronic expansion valve (EEV) G. Temperature sensor, compressor head (CTT) H. Liquid separator K. Temperature sensor, refrigerant inlet, evaporator (OCT) L. -
Page 6: Dimensions
3.2 Dimensions AIR BASIC 211 Figure 2: AIR BASIC 211 Outdoor unit dimensions 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 6 of 60... - Page 7 AIR BASIC 618 Figure 3: AIR BASIC 618 outdoor unit dimensions 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 7 of 60...
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Page 8: Outdoor Unit Installation
3.3 Outdoor unit installation The outdoor unit can be wall mounted or installed on the floor. WARNING: Slipping hazard drainage condensation inadequate, ice can build up in winter in the area around the outdoor unit. Ensure drainage condensation is sufficient even at low temperatures. -
Page 9: Foundation For Floorstanding Installation
3.4 Foundation for floorstanding WARNING Risk of injury due to the evaporator installation fins on the rear of AIR BASIC 618 outdoor units. Always install the outdoor unit with NOTE the rear parallel to a wall with clearance b (see Observe the minimum clearances in section 3.3.1. -
Page 10: Securing With Floor Bracket
3.4.2 Mounting without floor bracket 3.4.1 Securing with floor bracket Floor brackets isolate noise and vibrations between the foundation and the outdoor unit. Description Fixing holes Foundation strips Frost protection for foundation Description (compacted mineral concrete) Fixing holes Gravel Foundation strips Foundation length (>... -
Page 11: Outdoor Unit Foundation Air Basic 211
3.4.3 Outdoor unit foundation AIR BASIC 211 Installation without floor bracket Installation with floor bracket 1) Screw, e.g. 12x100 V2A with washer 1) Screw e.g. 12x180 V2A with washer 2) Rubber support (supplied with product) 2) Floor bracket (order no. 912633) 3) Foundation strips 3) Foundation strips 4) Gravel... -
Page 12: Air Basic 618 Outdoor Unit Foundation
3.4.1 AIR BASIC 618 outdoor unit foundation Installation without floor bracket Installation with floor bracket 1) Screw, e.g. 12x100 V2A with washer 1) Screw, e.g. 12x180 V2A with washer 2) Rubber support (supplied with product) 2) Floor bracket (order no. 912633) 3) Foundation strips 3) Foundation strips 4) Gravel... -
Page 13: Wall Bracket For Wall Mounting
3.5 Wall bracket for wall mounting Load bearing capacity: NOTE Observe the minimum clearances in section 3.3.1. Ensure that the mounting feet of the outdoor unit are at least 300 mm clear of the surrounding terrain. Take the expected snow depth at the installation site into F1 = 2.55 kN consideration. - Page 14 Installation procedure: - Observe the distances between mounting feet specific to the outdoor unit (see 3.2 Dimensions). The distances for the holes required in the wall are derived from these. - Drill the holes in the wall. - Install the wall brackets. Figure 11: Wall bracket side view - Install the 4 rubber/metal buffers for sound insulation to the wall brackets.
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Page 15: Indoor Unit
CAUTION Indoor unit The tundish should be installed away 4.1 T201 indoor unit from electrical devices. 4.1.1 Appliance description NOTE The buffer tank and the DHW tank with heat If secondary return circuits are used, exchanger are arranged on top of each other and then an additional expansion vessel can be separated for handling. -
Page 16: Main Components
The system is controlled via the integral OTE3 heat 4.1.2 Main components pump manager. For adjustment options, see the controller operating manual. 4.1.1.4 Multifunctional assembly (MFA) The multifunctional assembly switches between heating circuit and DHW heating. It also includes the safety valve, an air vent valve the flow sensor and the electric emergency heater. -
Page 17: Installation
4.1.3 Installation 4.1.3.1 Installation location CAUTION Do not install the appliance in damp rooms! Install the appliance in a frost free and dry room near the draw-off point. In order to reduce line losses, keep the distance between appliance and heat pump small. - Page 18 Heating circuit flow 1" union nut with flat gasket Heating return 1" union nut with flat gasket Hot gas line Liquid line Cold water inlet 1" union nut with flat gasket DHW outlet 1" union nut with flat gasket DHW circulation 12 mm copper Safety valve drain T&P valve Figure 16:...
- Page 19 Disconnect the control panel plug and 4.1.3.3 Transport and handling the front panel earth wire. Remove the 4 screws from the non- Installing the front cladding returnable pallet. Install the front cladding in reverse order. Separating the appliance sections: Figure 17: Removing the fixing screw Slightly tilt the appliance and screw in the 4 adjustable feet supplied.
- Page 20 Figure 20: Removing the hydraulic hoses - Remove the 4 hydraulic hoses and the thermal insulation element. Figure 23: Separating the appliance sections 2 - Tilt the top section towards the back. Use the grip rail for better grip during transport. Figure 21: Undoing the connecting screws - Undo the 4 screws on the tabs at the front of...
- Page 21 Figure 27: Assembling the appliance sections 2 Slide the top appliance section towards the rear until it is flush with the bottom section. When the appliance sections are assembled correctly, the end position is Figure 25: Assembling the appliance sections 1 given by the guide groove and the guide Grip rail pin.
- Page 22 4.1.3.4 Safety valve Permitted materials are galvanised steel, stainless steel, copper and plastic. CAUTION A safety valve is required. DHW pipe Permitted materials are stainless steel, copper and plastic. Connection: Thoroughly flush the pipes. Install the DHW outlet pipe and the cold water inlet pipe.
- Page 23 4.1.3.6 Filling the system Adjust the flow rate. Observe the maximum permissible flow rate with fully Flushing out the hot water system opened valve (see Specification). If Before turning on the water supply, open all taps. Allow the system to fill and flush out all flux and necessary, reduce the flow rate at the throttle on the safety assembly.
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Page 24: Using T201 With A Heating Circuit With Mixing Valve
Connections 2 x 1½" MT, with flat gasket Length 180 mm Nominal diameter DN 25 (1") The adaptor is available from OCHSNER as an accessory with the item number 914383. Subsequently, the heating circuit (or several) can be set up externally. -
Page 25: T201 Maintenance
Figure 32: T201 indoor unit connection terminals T201 control box: OTE pin Description Heating circuit pump 2, with mixer valve (HCP 2) 15/16 Heating circuit mixing valve (MVH) 41/42 Control elements (eBus) Mixer sensor (TMK) Outdoor temperature sensor (TA) Default target value, building management system (BMS) 4.1.7 T201 maintenance CAUTION... - Page 26 Figure 34: Draining the DHW tank Drain the DHW tank via the drain valve. Cleaning and descaling the DHW tank: Figure 35: T201 DHW tank sacrificial anode 1 white = anode OK 2 red = requires checking by qualified contractor CAUTION Do not use a descaling pump or descaling agent to clean the tank.
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Page 27: Refrigerant Lines
Refrigerant lines WARNING Work on the refrigerant circuit may be carried out only by an authorised and suitably qualified contractor. When handling refrigerant, wear appropriate gloves, protective clothing and protective glasses. Unit AIR BASIC 211 AIR BASIC 618 max. length <... - Page 28 max. 15 m max. 15 m Pressure line/suction line Oil lift bend (min. bending radius 5x diameter) Figure 36: Refrigerant line routing 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 28 of 60...
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Page 29: Outdoor Unit Connection
Therefore, hold than crimps made on site. the pipe openings downwards and close them. Leak rate < 1 g/year CAUTION OCHSNER customer service will solder the crimp fittings professionally during commissioning. 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 29 of 60... -
Page 30: Indoor Unit Connections
Flare the pipe ends. The pipe ends must be deburred before flaring! 5.3 Leakage test Step 3 of 3 OCHSNER customer service will perform and record the leakage test during commissioning. Push on the flared pipes (C) and screw on. Figure 38: Connecting the flared fitting 5.2 Indoor unit connections... -
Page 31: Electrical Connection
Only earth the screen once → on the heat pump to PE. 0.8 mm² OCHSNER recommends following conventional cable: Y(ST)Y) 2x2x0.8 CAUTION: OCHSNER accepts no liability for damage caused by insufficient protection against electric emissions. Table 4: Cable cross-sections 982017-AIR-BASIC-Multitower-T201-EN01.docx... -
Page 32: Wiring Diagrams
6.3 Wiring diagrams KEY: 6.3.1 AIR BASIC 211 A) Outdoor unit terminal box B) Indoor unit C) Meter/distributor 1) Outdoor unit supply 1x 220-240 VAC 50 Hz /N/PE 2) PSU cable (remove the factory-fitted jumper) 3) Control cable 240 V 4) Supply of integral 8.8 kW E-rod 5) Bus connection between indoor and outdoor units,... -
Page 33: Air Basic 211 Interruptible Tariff
6.3.2 AIR BASIC 211 interruptible tariff KEY: (interruptible supply of indoor unit via outdoor unit with 2 separate RCDs) A) Outdoor unit terminal box B) Indoor unit C) Meter/distributor 1) Outdoor unit supply 1x 220-240 VAC 50 Hz /N/PE 2) PSU cable (remove the factory-fitted jumper) 3) Control cable 240 V 4) Supply of integral 8.8 kW E-rod 5) Bus connection between indoor and outdoor... -
Page 34: Air Basic 618
6.3.3 AIR BASIC 618 KEY: A) Outdoor unit terminal box B) Indoor unit C) Meter/distributor 1) Outdoor unit supply 1x220-240 VAC 50 Hz /N/PE 2) PSU cable (remove the factory-fitted jumper) 3) Control cable 240 V 4) Supply of integral 8.8 kW E-rod 5) Bus connection between indoor and outdoor units, lay the screen on both sides! -
Page 35: Sensor
6.3.4 Sensor KEY: Low voltage cables must be routed away from 240 V/400 V cables! a ) Heat pump terminal strip 1) Wiring, charging pump buffer/low-loss header 2) Top buffer sensor TPO 3) Middle buffer sensor TPM Configuration with buffer or low loss header: 06-076 WAERMEVERTEILER HEAT DISTRIBUTOR... - Page 36 (MFA). - The required controller parameters are set by OCHSNER customer service or specialist personnel authorised by OCHSNER. In systems with a buffer tank, a bypass or a low loss header or a heating...
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Page 37: Commissioning
Commissioning 7.1 Checks before commissioning Material losses Observe the maximum system temperature in underfloor heating systems. - Check that the heating system is filled to the correct pressure and the quick-action air vent valve is closed. - Check whether the outside temperature sensor is correctly placed and connected. -
Page 38: Dealing With Minor Faults
Dealing with minor faults NOTE Let only trained specialist personnel carry out adjustments and troubleshooting. Standard settings for the controller are made by the contractor during commissioning. The operator / maintainer is responsible for any corrections and program adjustments! (See the following table) Fault/display Cause Solution... -
Page 39: Maintenance
OCHSNER customer service under the The refrigerants used in OCHSNER heat pumps are telephone number below, giving the serial number non-flammable, non-toxic and ozone neutral. - Page 40 - For the system user, this reduces the risk of system failure. For more information about customer service and the scope of the maintenance contracts, see www.ochsner.com. 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 40 of 60...
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Page 41: Decommissioning
Decommissioning Improper disposal of refrigerant or brine can cause significant damage to 10.1 Disposal of packaging the environment! The transport packaging for the heat pump consists of recyclable raw materials. Waste 10.3 Disposal of the appliance transport packaging should be sorted and recycled. -
Page 42: Appendix
Appendix 11.1 Specification Specification for T201 indoor unit Height 1953 Width Depth Tilt height 2162 Empty weight Filled weight IP rating IP 20 Tank thermal insulation Heat exchanger area m² Heat exchanger capacity Hydraulic data Hot water volume > 40° 147.1 Primary heating water input power at flow rate, upper indirect coil l/min... - Page 43 Expansion vessel volume, DHW DHW tank Nominal capacity Material Enamelled steel Energy efficiency class Standby losses Tank volume Standby power consumption at 65°C kWh/d Standby power consumption at 65°C Area of smooth tube coil m² Max. operating pressure Test pressure Draw-off rate of DHW tank l/min Buffer tank...
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Page 44: Performance Figures
11.2 Performance figures 11.2.1 AIR BASIC 211 X air temperature [°C] Y COP X air temperature [°C] X air temperature [°C] Y heating output [kW] Y power consumption [kW Figure 45: AIR BASIC 211 Performance curve 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 44 of 60... -
Page 45: Air Basic 618
11.2.2 AIR BASIC 618 max. output max. output max. output max. output min. output Partial load X air temperature [°C] Y COP X air temperature [°C] X air temperature [°C] Y heating output [kW] Y power consumption [kW] Figure 46: Performance curve AIR BASIC 618 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 45 of 60... -
Page 46: Details Of Energy Consumption
11.3 Details of energy consumption Product data conform to EU regulations on the Directive for Ecodesign of Energy Related Devices. AIR BASIC 211 C11B T201 AIR BASIC 618 C12B T201 Low temperature 35°C Colder Medium Warmer Low temperature 35°C ηs Colder Medium Warmer Energy consumption [kWh] 6997... -
Page 47: Voltage Quality In Island Mode
11.4 Voltage quality in island mode Total harmonic content (THC) 8% The following table shows voltage quality requirements in island mode (in mains mode, Frequency 49.5 Hz to 50.5 Hz the relevant standards apply): Slow voltage changes 230 VAC ± 10% Harmonic Maximum proportion (integration interval 10 ms) -
Page 48: Limits Of Use
11.5 Limits of use The maximum outdoor temperature (TA) for heat pumps of type OCHSNER AIR BASIC is defined as -20°C with a maximum flow temperature of 50°C. The maximum flow temperature (TWV) of the heat pumps is +55°C at => -15°C outdoor temperature. -
Page 49: T201 Indoor Unit Hydraulic Residual Head
11.6 T201 indoor unit hydraulic residual head T201 indoor unit heating circuit residual head Flow rate [m3/h] Figure 48: T201 indoor unit heating circuit residual head 11.7 Recommended flow rates: AIR BASIC 211 C11B T201 1.4 m³/h AIR BASIC 618 C12B T201 1.9 m³/h 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 49 of 60... -
Page 50: Declaration Of Conformity
11.8 Declaration of conformity 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 50 of 60... - Page 51 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 51 of 60...
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Page 54: Erp-Data
11.9 ERP-Data 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 54 of 60... - Page 55 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 55 of 60...
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Page 56: List Of Figures
11.10 List of figures Figure 1: Outdoor unit detailed view ..........................5 Figure 2: Outdoor unit dimensions AIR BASIC 211 ......................6 Figure 3: AIR BASIC 618 outdoor unit dimensions ......................7 Figure 4: Outdoor unit minimum clearances ........................8 Figure 5: Outdoor unit minimum clearances for wall mounting ................... - Page 57 982017-AIR-BASIC-Multitower-T201-EN01.docx Page 57 of 60...
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- Page 60 Customer service hotline: +49 (0) 69 256694-495 kontakt@ochsner.com kontakt@ochsner.de www.ochsner.com www.ochsner.com Head Office/Factory OCHSNER East Ochsner-Strasse 1 PL 31-302 Kraków, A-3350 Haag ul. Pod Fortem Nr. 19 Hotline for system partners: +43 (0) 820 201020 Tel: +48 (0)12 4214527 Customer service hotline: +43 (0) 5 04245-499 kontakt@ochsner.pl...
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