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L2 Repair Document Communication Ltd. Idol4 ONE TOUCH 6055K/P/Y/B/H Note: this manual is non-contractual and TCL Communication Ltd. can modify it without prior notice on the characteristics of described equipments. Rev. Page 1/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document...
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L2 Repair Document Communication Ltd. 2016/2/26 Draft creation Wilson li Rev. Date Modification description Prepared By Checked By Approved By Rev. Page 2/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
L2 Repair Document Communication Ltd. 1 Level 2 repair process Start Visual Inspection Warranty Check Pretest & Failure confirm SW Upgrade The user data will be clear in this step Function test Disassembly L2 Repair PCBA Replace Retest Reassembly Retest Record in BIG Rev.
L2 Repair Document Communication Ltd. 2 Warranty Check and Visual Inspection 2.1 Warranty confirmation of L1 IMEI sticker check: 1) Power on the handset, enter *#06# 2) If the IMEI sticker in the back casing is not lost: We should make sure that the IMEI number MUST be the same with the one on the IMEI sticker; if not, it‟s out of warranty policy.
L2 Repair Document Communication Ltd. Corrosion on the USB connector, SIM connector, and other metal surfaces。 Hole (diameter > 1mm) Holes on any surface, including the front casing, furnished frame, battery cover, touch Lens, keypad… Bump Bumps (diameter > 1mm) on any surface, including front casing, decorate frame, battery cover, touch Lens, keypad, etc.
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L2 Repair Document Communication Ltd. with dedicated SIM card. Use the correct SIM card. Enter the phone code if necessary. Enter auto test in power off mode: Press *#458# in dial screen and then you will see the interface displaying the SW version. Select “Auto”...
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L2 Repair Document Communication Ltd. IV. Press “Pass” to continue; V. You will see the LCD displays black if it functions well; VI. Press “Pass” to continue; VII. You will see the LCD displays white if it functions well; VIII. Press “Pass” to continue; IX.
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L2 Repair Document Communication Ltd. I. You will hear a voice prompt which introduces some emergency call numbers from the top receiver if it functions well; II. Press “PASS” to continue; III. You will hear a voice prompt which introduces some emergency call numbers from the bottom receiver if it functions well;...
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L2 Repair Document Communication Ltd. II. Press “Pass” to continue. Accessory I. Insert headset according to the instruction and you will hear a voice prompt which introduces some emergency call numbers through the headset left if it functions well; II.
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L2 Repair Document Communication Ltd. III. The compass will always point north whatever the phone is put at which direction if it functions well; IV. Press “Pass” to continue. Light Sensor I. It will show the value of ambient light and the value will change according to the phone‟s environment (Bright or Dark), then it will say “dark: OK”, “bright: OK”...
L2 Repair Document Communication Ltd. I. You will see the percentage information and the charging information on the screen. II. Press function key “Back” to quit the test FIRMWARE I. You will see the firmware information on the screen, such as TP. II.
L2 Repair Document Communication Ltd. Install driver finish: 3.3 SW download process Ⅰ. Power off the handset and connect it with PC by USB cable, and then open “Sugar QCT_SP” v10.3.0 (you can get the latest version from TS website: https://css.tclmobile.cn/). “Sugar QCT_SP” login window looks like follow picture.
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L2 Repair Document Communication Ltd. Input „User name‟ and „Password‟, and then press “OK” to log on. Ⅱ. Use “Get Status” function to check current SW vision, available version from server and handset info such as IMEI, PTM, CU ref, data code, etc. Select the product models –...
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L2 Repair Document Communication Ltd. Press “Get Status” button. Rev. Page 15/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Remark:You can get “Date code” of the headset by using “Get Status” function. III. Power off the handset and reconnect it with PC by USB cable, then click “Upgrade”, upgrade process will start automatically. IV. Upgrade finished. The phone will turn on automatically if the download is finished successfully. Rev.
L2 Repair Document Communication Ltd. 4 Disassembly and assembly ONE TOUCH 6055 4.1 ESD Safety Please wear static loop or static glove 4.2 Disassembly tool You may use the following tools during the disassembly and reassembly procedure: Screwdriver Tweezers Plastic Flake (TORX6) Soldering iron Suction cups...
L2 Repair Document Communication Ltd. Model: ANSA1-21 Measurement: 26*19*11(cm) Digital heating table 4.3 Disassembly process The steps of disassembly ONE TOUCH 6055 are as below. Step1: Separate the SIM tray first, then separate the back cover by using digital heating table and the plastic flake.
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L2 Repair Document Communication Ltd. After the current temperature reach 60℃, put the Idol4 on the platform for 15S Or you can heat the edge of back cover by the hot wing gun, set the parameter:150℃,15S Rev. Page 19/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
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L2 Repair Document Communication Ltd. pull up the back cover with the sucker,use the plastic flake to slide along the edge of back cover until there is crevice between the back cover and furnished frame. There is the crevice (Note: Suggest the depth of flake infix at 1mm) Rev.
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L2 Repair Document Communication Ltd. The largest angel between back cover and front casing do not exceed 30° Step2 : disconnect the 14 screws marked in red squares Rev. Page 21/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. (the torque of the screw is:0.7KGF.CM) Remove the steel disc with tweezers and remove the TOP/BUTTOM speak box with crow bar Rev. Page 22/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Step 3: remove the Mylar and disconnect the connector of battery, remove the battery by rolling the handler bar Rev. Page 23/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Disconnect the connector Remove the Mylar (remove the RF cable before remove battery) Rev. Page 24/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. (For this step, you can refer to the video: disassemble battery for Idol4) Step 4: disconnect the Audio module connector, Volume key connector, LCD connector, Boom Key connector, TP connector and USB connector. Remove the PCBA by using plastic flake Rev.
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L2 Repair Document Communication Ltd. Rev. Page 26/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Step 5 Remove the main/sub camera by tweezers Rev. Page 27/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Step 6: applying hot air into the Audio jack and remove the Audio jack module by tweezers (150℃, 6S) (be careful in this step since the Audio jack is easy damaged) Rev. Page 28/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
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L2 Repair Document Communication Ltd. Remove the antenna sub PCB by plastic flake Step 7 separate the vibrator by using tweezers and remove the vibrator by using the solder iron Rev. Page 29/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
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L2 Repair Document Communication Ltd. Rev. Page 30/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Rev. Page 31/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. Step 8 Disassemble complete. Note: there is a video of the IDOL4 disassembly process in CSS, you download the video in CSS and refer to the details of the disassembly process Rev. Page 32/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
L2 Repair Document Communication Ltd. 4.4 Reassembly Process Please make reference to the disassembly process for assembly reverse an order of the disassembly steps. Jig list: description Picture Press battery cover after AA00002U002 assembly WAA363063002 apply foam to battery cover WAA3630TG002 Back cover press adaptor WAA363017001...
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L2 Repair Document Communication Ltd. Make sure the RF cable is assembled on PCBA correctly and locked on the 3 key position: Rev. Page 34/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. (3 red squares are marked for 3 key positions ) Assemble the foam of back cover Place the back cover on the JIG(PN: WAA363063002 Rev. Page 35/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
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L2 Repair Document Communication Ltd. Place the foam on the back cover(release liner) (be attention on the position of back cover is accurately pasted on the foam) Press the edge of the foam in order to attached on the back cover Rev.
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L2 Repair Document Communication Ltd. Assemble the back cover with the JIG (PN: AA00002U002), it is same with the JIG for Go Play, but use different module(PN: WAA3630TG001) for Idol4, (pressure:48KG, time:7S) For detail usage of the JIG(PN: AA00002U002 & PN: WAA363063002 ), please refer to the Video “Press back cover of IDOL4 V1.0.wmv”...
L2 Repair Document Communication Ltd. 4.5 Disassembly process evaluation We list the ONE TOUCH 6055 parts disassembly time, technique levels and disassembly methods as below, for technique levels, Class 1 signifies easy to disassembly, Class 2 signifies normal to disassembly and Class 3 signifies hard to disassembly.
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L2 Repair Document Communication Ltd. Below table lists ONE TOUCH 6055K/P/Y/I/B/H/U L2 spare parts. Rev. Page 39/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
L2 Repair Document Communication Ltd. Level 2 repair This chapter describes the Level 2 repair that can be done without any diagnostic equipment. In case the Level 2 repair can‟t solve the problem, or the PCBA is damaged, exchange the PCBA. Note: as there is glue dispensed for 4 ICs marked below, so if confirm any component near these 4 ICs need replace, please make sure the glue dispensed IC is pasted high temperature tape for protection...
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L2 Repair Document Communication Ltd. For below components mark in box, cannot be repaired due to the ICs dispensed: Item Name Description Partnumber Remark 同轴线连接器母头,coaxial cable connect-socket,Over PCB,2 PINs,0 coaxial cable just open on ARM0020009C1 mm,2.0×2.0×WH1.18 mm,W/O connect-socket wifi PCBA POST+W/O DIP,coaxial cable connector-socket,ECT818000531,ECT open on wifi...
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L2 Repair Document Communication Ltd. 板对板连接器(插座),BTB Connector(Socket),Over PCB,10 ,BTB not open in ARC0100011C1 PINs,0.35 mm,5.25×2.3×0.8 mm,W/O Connector(Socket) folog POST+W/O DIP,N/A,BM24-10DS/2- 0.35V(51),HRS 板对板连接器(插座),BTB Connector(Socket),OVER PCB,10.0 ,BTB not open in ARC0100002C1 PINs,0.40 mm,4.6X2.2XH0.9mm,W/O Connector(Socket) folog POST+W/O DIP,N/A,245804010000829+,KYOCERA 板对板连接器(插座),BTB open on safe Connector(Socket),OVER PCB,30.0 area ARC0300004C1 PINs,0.40 mm,8.6x4.2xH0.9mm,W/O...
L2 Repair Document Communication Ltd. 6.1 power on issue Power on failure Charge for 15 minutes, check whether can power on Replace it with a new Check whether battery status is good battery Check whether power key FPC Replace power key is damaged Check whether power key R e w e l d o r R e p l a c e...
L2 Repair Document Communication Ltd. 6.2 Charge issue Charging failure Check whether the voltage of the battery is 0V and Charge for 15 Replace battery minutes, check whether battery is good. C h e c k w h e t h e r b a t t e r y r e p l a c e b a t t e r y connector is good connector...
L2 Repair Document Communication Ltd. 6.3 Display issue Display failure Check whether the connection Reassemble LCD b e t w e e n LCD a n d LCD connector is good Replace PCBA Rev. Page 45/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
L2 Repair Document Communication Ltd. 6.4 Vibrator issue Vibrating function failure Check whether the connection Reassemble Vibrator between Vibrator and PCBA is good Clean the contact of Check whether contact of PCBA PCBA is clean Check whether Vibrator is Change Vibrator normal Replace PCBA Rev.
L2 Repair Document Communication Ltd. 6.5 Touch panel issue Touch function failure C h e c k w h e t h e r T P i s n o r m a l ( i n t e r c h a n g e Change TP method) Replace PCBA...
L2 Repair Document Communication Ltd. 6.6 SIM recognize issue S I M c a r d c a n ’ t b e recognized Re-assemble or change Check whether the SIM card is SIM card good C h e c k w h e t h e r S I M c a r d Re-weld or change SIM connector is good card connector...
L2 Repair Document Communication Ltd. 6.7 TF card recognized issue T F c a r d c a n ’ t b e recognized Check whether the TF card is Change TF card good C h e c k w h e t h e r t h e T F c a r d connector is good Change TF card connector and see if problem can be solved...
L2 Repair Document Communication Ltd. 6.8 Main camera issue Main camera function failure Check whether the connection Reassemble main camera between main camera and Main camera connector is good Check whether main camera is Replace main camera normal C h e c k w h e t h e r M a i n c a m e r a Reweld or replace Main connector is normal camera connector...
L2 Repair Document Communication Ltd. 6.9 Sub camera issue Sub camera function failure Check whether the connection between sub camera and sub Reassemble sub camera camera connector is good Check whether sub camera is Replace sub camera normal C h e c k w h e t h e r s u b c a m e r a R e w e l d o r r e p l a c e s u b connector is normal camera connector...
L2 Repair Document Communication Ltd. 6.10 MIC issue Rev. Page 52/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
L2 Repair Document Communication Ltd. 6.11 Speaker issue No ringing or hands free sound failure Change speaker Check whether speaker is normal Check whether contact of PCBA Clean the contact of is clean PCBA Replace PCBA Rev. Page 53/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved.
L2 Repair Document Communication Ltd. 6.12 USB connector issue Charging failure R e w e l d o r r e p l a c e USB Check whether USB connector connector is normal C h e c k w h e t h e r m a i n F P C Reweld or replace main connector is normal FPC connector...
L2 Repair Document Communication Ltd. PCBA exchange If Level 2 repair does not solve the failure, it is mandatory to change the PCBA and follow the process as below. Collect the PCBA (without accessories, LCD and camera). Get a new PCBA from the swap stock. Reuse those accessories to assemble the mobile. Fill in the record sticker with IMEI number, fault code, short code, Hardware Technical Level and software version.
L2 Repair Document Communication Ltd. It is better to handle it with plastic tools (plastic tweezers and wedge etc.). Besides operator must wear anti-static gloves, fingertips or wear static loop during the whole process of components exchange. 9 Function Test During the function test, the following items must be checked and validated.
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L2 Repair Document Communication Ltd. × × × Rev. Page 57/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
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L2 Repair Document Communication Ltd. × 3) Symptom sticker, high temperature adhesive or nonstandard label on PCBA; Note: a. Nonstandard label means broken label, label with handwriting, dirty label, label pasted in the wrong place, etc. b. L2E label, IMEI label and PCBA label are acceptable to be kept on PCBA only under the condition that these labels are intact, clean and smoothly pasted in the right place) ×...
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L2 Repair Document Communication Ltd. × 4) PCBA with liquid or mildew. × 2. PCBA label must be retained on the PCBA. Clean and intact IMEI label should be retained on the PCBA. √ √ IMEI label PCBA label Note:...
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L2 Repair Document Communication Ltd. 3. Packing requirements a) Wrap PCBA with anti-static bag Note: please keep the anti-static bag clean and intact, especially not to paste any label on it. × √ b) Choose box according to shipping quantity. Each slot usually put 4 or 5pcs. (4pcs for big one and 5pcs for small one).
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SPAIN Pisco (eg.) power on 2AYGES1 If you have any question or problem, please feel free to contact us Thanks for your cooperation. TCL Communication Ltd. Global Customer Service TS Dept. Feb 26 , 2016 Rev. Page 61/61 ONE TOUCH 6055K/P/Y/B/H Level 2 Repair Document...
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