ITC TEKDOS FP Series Original Manual
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ITC TEKDOS FP Series Original Manual

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TEKDOS FP
ENGLISH

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Summary of Contents for ITC TEKDOS FP Series

  • Page 1 TEKDOS FP ENGLISH...
  • Page 2 SAFETY RULES SAFETY RULES To avoid personal or enviromental damages and to guarantee a proper To avoid personal or enviromental damages and to guarantee a proper operation of the equipment, the staff in charge of the installation, set up and operation of the equipment, the staff in charge of the installation, set up and maintenance of the equipment must follow the instructions of this manual, maintenance of the equipment must follow the instructions of this manual,...

  • Page 3: Table Of Contents

    INDEX INDEX 1.-GENERAL DESCRIPTION 1.-GENERAL DESCRIPTION 2.-UNPACKING AND STORAGE 2.-UNPACKING AND STORAGE 3.-TECHNICAL FEATURES 3.-TECHNICAL FEATURES 4.-OPERATION 4.-OPERATION 5.- INSTALLATION 5.- INSTALLATION General considerations General considerations Electric connection Electric connection Hydraulic connection Hydraulic connection General installation scheme General installation scheme 6.- START UP 6.- START UP 7.- MAINTENANCE...

  • Page 4: General Description 1.-General Description

    1.- GENERAL DESCRIPTION 1.- GENERAL DESCRIPTION Tekdos FP series are plunger dosing pumps for continuous operation under hard Tekdos FP series are plunger dosing pumps for continuous operation under hard process conditions. process conditions. This is a positive return pump with packing plunger head. A non-loss-motion This is a positive return pump with packing plunger head.

  • Page 5: Unpacking And Storage 2.-Unpacking And Storage

    Code formulation Code formulation MOTOR MOTOR FREQUENCY FREQUENCY STROKE STROKE HEAD HEAD 3 : 12 mm 3 : 12 mm P : Plunger P : Plunger : 50 Strokes/min. : 50 Strokes/min. J: 0.25Hp 3Ph J: 0.25Hp 3Ph 4 : 24 mm 4 : 24 mm 4: 100 Strokes/min.

  • Page 6: Technical Features 3.-Technical Features

    3.- TECHNICAL FEATURES 3.- TECHNICAL FEATURES FLOW FLOW PRESSURE PRESSURE CONNECTION CONNECTION MOTOR MOTOR CODE CODE 50Hz 50Hz 60Hz 60Hz (DB = double ball) (DB = double ball) 1015 1015 1/4" - 1/4" (DB) 1/4" - 1/4" (DB) 0.186 0.186 0.25 0.25 56-JP33-P5IIJ...
  • Page 7 MATERIALS MATERIALS ELECTRIC CURRENT: As specified in the motor plate ELECTRIC CURRENT: As specified in the motor plate 0.185 (0.25 Hp) / 0.75 Kw (1.0 Hp) 0.185 (0.25 Hp) / 0.75 Kw (1.0 Hp) POWER: POWER: PROTECTION : IP-55 PROTECTION : IP-55 MATERIALS: PISTON: MATERIALS: PISTON: AISI 316L...
  • Page 8 DIMENSIONS DIMENSIONS TEKDOS FP 56-L TEKDOS FP 56-L 17.1 17.1 3.26 3.26 7.87 7.87 12.4 12.4 Ø PLUNGER Ø PLUNGER inch inch 17.5 17.5 17.5 17.5 17.5 17.5 19.3 19.3 19.4 19.4...

  • Page 9: Operation 4.-Operation

    4.- OPERATION 4.- OPERATION The rotational motion of the motor is transmitted to the gear box by means of a The rotational motion of the motor is transmitted to the gear box by means of a flexible coupling. The gear box consists of two major components, the pinion (A) flexible coupling.
  • Page 10 BLOCK BLOCK Fill the pump with the SAE oil 80W90 being supplied (or similar oil), up to the Fill the pump with the SAE oil 80W90 being supplied (or similar oil), up to the level shown on the screen. level shown on the screen. Oil list: Oil list: CEPSA SAE80W90...
  • Page 11 ELECTRICAL CONNECTION ELECTRICAL CONNECTION The electric protection of the motor must be installed and adjusted The electric protection of the motor must be installed and adjusted following its nominal instensity (overloaded switch disjuntor). (See following its nominal instensity (overloaded switch disjuntor). (See wiring).
  • Page 12 HYDRAULIC INSTALLATION HYDRAULIC INSTALLATION Installation examples Installation examples 10 11 10 11 Avoid suctioning the undiluted particles from the bottom of the tank. Avoid suctioning the undiluted particles from the bottom of the tank. 2 Filter. It is important to install a filter (150 micron) in the suction pipe. 2 Filter.
  • Page 13 Recomendations for correct installation Recomendations for correct installation SUCTION PIPE SUCTION PIPE Long suction pipe: L>2m (6.5ft) Long suction pipe: L>2m (6.5ft) Ø Ø Air in sutcion pipe Air in sutcion pipe DISCHARGE PIPE DISCHARGE PIPE Long discharge pipe: L>5m (16 ft) Long discharge pipe: L>5m (16 ft) Ø...

  • Page 14: Start Up 6.- Start Up

    6.- START UP AND REGULATION 6.- START UP AND REGULATION STAND: Check that the pump is properly installed in its stand. STAND: Check that the pump is properly installed in its stand. OIL: Take off re-filling lid and fill the pump with the provided oil: SAE OIL: Take off re-filling lid and fill the pump with the provided oil: SAE 80 W 90 or equivalent.
  • Page 15 DOSING FLOW DOSING FLOW Through the micrometic regulator ,we will adjust the dosing flow from 0 to 100% Through the micrometic regulator ,we will adjust the dosing flow from 0 to 100% depending on the wished value. It is not advisable a regulation under 10%. depending on the wished value.
  • Page 16 7.- MAINTENANCE 7.- MAINTENANCE TEKDOS FP 56-J TEKDOS FP 56-J 56317(x4) 56317(x4) 56101 56101 56102 56102 56110 56110 56310 56310 56132 56132 56104 56104 56301(x2) 56301(x2) 56308 56308 56303 56303 56307 56307 56309 56309 56112 56112 56114 56114 56113 56113 56312 56312 56314...
  • Page 17 28031 28031 56315(x4) 56315(x4) 56118 56118 56316(x4) 56316(x4) 56320 56320 56320 56320 56319 56319 56103 56103 56106 56106 56105 56105 56317(x4) 56317(x4) 56302 56302 56107 56107 56306 56306 56109 56109 56108 56108 56305 56305 56304 56304 56306 56306 56115 56115 56303 56303 56308...
  • Page 18 LIST OF PARTS TEKDOS FP 56-J LIST OF PARTS TEKDOS FP 56-J CODE CODE DESCRIPTION DESCRIPTION UNITS UNITS 28031 28031 Electric motor 185w (0,25Hp) 3ph T63 B14 Electric motor 185w (0,25Hp) 3ph T63 B14 56100 56100 Block Tekdos FP-J Block Tekdos FP-J 56101 56101 Block lid FP-J...
  • Page 19 56322 56322 Screw M6 packing seal Screw M6 packing seal 56323 56323 Screw M8 packing seal A2 Screw M8 packing seal A2 56324 56324 Nut M6 Din934 A2 Nut M6 Din934 A2 56325 56325 Nut M8 Din934 A2 Nut M8 Din934 A2 VALVES 1/4"...

  • Page 20: Parts List Tekdos Fp 56-L Parts List Tekdos Fp 56-L

    TEKDOS FP 56-L TEKDOS FP 56-L 28020 28020 56415 56415 56220 56220 56416(x8) 56416(x8) 56416(x8) 56416(x8) 56311(x5) 56311(x5) 56407 56407 56402 56402 56210 56210 56212 5621 56409 56409 56311(x5) 56311(x5) 56408 56408 70314 70314 56213 56213 56411 56411 56314 56314 56205 56205 56204...
  • Page 21 56313(x10) 56313(x10) 56201 56201 56202 56202 56203 56203 56421(x2) 56421(x2) 56420 56420 56214 56214 56230 56230 56221 56221 56413 56413 56412 56412 56425 56425 56421(x2) 56421(x2) 56410 56410 56200 56200 56215 56215 56423(x4) 56423(x4) 56425(x6) 56425(x6) 56425(x4) 56425(x4) Ø PLUNGER Ø...
  • Page 22 LIST OF PARTS TEKDOS FP 56-L LIST OF PARTS TEKDOS FP 56-L CODE CODE DESCRIPTION DESCRIPTION UNITS UNITS 56200 56200 Block Tekdos FP-L Block Tekdos FP-L 56201 56201 Tekdos FP-L block lid Tekdos FP-L block lid 56313 56313 Screw M6x20 Din912 8.8 Screw M6x20 Din912 8.8 56202 56202...
  • Page 23 56416 56416 Scew M6x25 Din933 8.8 Scew M6x25 Din933 8.8 28020 28020 Electric motor 0,37Kw (0,5Hp) 3ph T71 B14 Electric motor 0,37Kw (0,5Hp) 3ph T71 B14 56417 56417 Washer PS 30x40x0,1 Washer PS 30x40x0,1 56221 56221 Rod guide medium FP-L Rod guide medium FP-L 56222 56222...

  • Page 24: Periodical Maintenance Periodical Maintenance

    MAINTENANCE MAINTENANCE Before any maintenance operation we will check: Before any maintenance operation we will check: That the pump is stopped and disconnected from the electric That the pump is stopped and disconnected from the electric supply. supply. There is no pressure neither inside the head nor in the impulsion There is no pressure neither inside the head nor in the impulsion pipe.

  • Page 25: Problems: Causes And Solutions Problems: Causes And Solutions

    PROBLEM PROBLEM CAUSE CAUSE SOLUTION SOLUTION MOTOR DOES NOT MOTOR DOES NOT THERE IS NO VOLTAGE THERE IS NO VOLTAGE - Check with a voltimeter incoming - Check with a voltimeter incoming voltage voltage MOTOR PROTECTION HAS BLOWN MOTOR PROTECTION HAS BLOWN - Check with ammeter that current is not - Check with ammeter that current is not superior than nominal one...

  • Page 26: Ce Approval Declaration Ce Approval Declaration

    EC CONFORMITY DECLARATION EC CONFORMITY DECLARATION I.T.C S.L.. I.T.C S.L.. Mar Adriàtic, 1 Vallès, 26 Polígono Torre del Rector Polígono Industrial Can Bernades-Subirà 08130 Santa Perpètua de Mogoda 08130 Santa Perpètua de Mogoda Declares that all models TEKDOS FP products, identified by a serial number and Declares that all models TEKDOS FP products, identified by a serial number and year of manufacture, strictly fulfill 2006/042/CE and low voltages directives year of manufacture, strictly fulfill 2006/042/CE and low voltages directives...
  • Page 28 Original manual Ed:21/03/2019 EN C/ Vallès, 26 Pol. Ind. Can Bernades - Subirà P.O. Box 60 08130 Santa Perpètua de Mogoda BARCELONA Tel. 93 544 30 40 Fax 93 544 31 61 e-mail: itc@itc.es www.itc-dosing-pumps.com...

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