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ITC MULTIFERTIC Manual

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MULTIFERTIC
ENGLISH

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Summary of Contents for ITC MULTIFERTIC

  • Page 1 MULTIFERTIC ENGLISH...

  • Page 2: Safety Rules

    SAFETY RULES To avoid personal or environmental damages and to guarantee a proper operation of the equipment, the staff in charge of the installation, set up and maintenance of the equipment must follow the instructions of this manual, specially recommendations and warnings explicitly detailed. In additon, specific instructions for the chemical products to be dosed should be followed.
  • Page 3 INDEX 1.-GENERAL DESCRIPTION 2.-CARRIAGE AND MAINTENANCE 3.-TECHNICAL FEATURES 4.-OPERATION 5.- INSTALLATION Generalities Electric connection Hydraulic connection General installation scheme Additional module installation 6.- START UP 7.- MAINTENANCE List of parts MF piston List of parts MF diaphragm Periodical maintenance Problems: Causes and solution EC APPROVAL DECLARATION WARRANTY...

  • Page 4: General Description

    (See materials in Technical Features). In case there is any doubt about compatibility of materials with the products to be used please contact with ITC S.L. Technical Service. Dosing flow of each module is adjustable independently with no need to stop the pump from 0% to 100% of its capacity.
  • Page 5 Codes formulation MOTOR MOTOR REDUCCIÓN FREQUENCY FLOW CAUDAL Q0: Piston 25 (1 cycle) 2: 2 cycles. A: 3Ph 230/400V P0: Piston 50 (2 cycles) 1: 1 cycle. B: 1Ph 230V 50Hz P1: Piston 100 (2 cycles) C: 1Ph 110/230V 60Hz P2: Piston 200 (2 cycles) D: 12V DC 130W P3: Piston 300 (2 cycles)

  • Page 6: Technical Features

    The original packing is prepared so that carriage and storing of the product do not cause any damage to the product, as long as this is done far from heat sources and in dry, ventilated spaces. Inside packing we include: - MULTIFERTIC dosing pump - Support - Accessories bag - Instructions manual 3.- TECHNICAL FEATURES...
  • Page 7 ELECTRIC CURRENT: As indicated in the motor plate POWER: 0.37 KW (0.5 Hp) PROTECTION :IP-55 MATERIALS: Piston: P.E.U.A.P.M. / Ceramic Elastomer base reinforced with fiber and Diaphragm: P.T.F.E clothing Cylinder: P.P. / PVDF / AISI 316 Valves(body): P.P / PVDF / AISI 316 Valves(ball) : glass / glass borosilicato / Ceramic Retention:...
  • Page 8 FLOW - PRESSURE GRAPHICS 25 - 6,5 - 22 - 62-A11-BF0 5,5 - 20 - 4,5 - 17 - Bars 13 - 62-A21-BD0 Bars 62-A21-BD1 Bars 210 - 62-A21-BD2 190 - 170 - Bars 300 - 62-A21-BD3 270 - 240 - Bars...

  • Page 9: Operation

    4.- OPERATION The electric motor (B) transmits its power by means of a reducer, made up of a pinion (E) and a ring gear (F) solidary to an axis (I) and an eccentric (A) that alternatively pushes and draws a shaft ( C) threaded to a piston (D). As a spring is not necessary for the return of the piston (POSITIVE RETURN), the motor transmits all its power both to the injection and to the suction, saving energy, avoiding breackdowns, and ensuring a perfect and high precision dosing.

  • Page 10: Installation

    5.- INSTALLATION GENERALITIES To install this pump it is advisable to choose places protected from water, away from heat sources and with renovation of air. Place the pump vertically over a totally horizontal rigid surface to achieve a proper lubrication of all inner elements. Anticipate which will be the room you will need to comfortably do the basic maintenance and install/desinstall the pump.

  • Page 11: Single Phase Connection

    THREE-PHASE CONNECTION (50/60 Hz) To work at 230 V we will plug the motor in triangle. Installing a protection. To work at 400 V it will be a star connection. Installing a protection. OVERLOAD PROTECTION 230 V 400 V 1,88 Amp 1,1 Amp SINGLE PHASE CONNECTION Install the correct motor protection (Overload protection).

  • Page 12: Hydraulic Installation

    HYDRAULIC INSTALLATION Installation examples 10 11 Avoid suctioning the undiluted particles from the bottom of the tank. 2 Filter. It is important to install a filter (150 micron) in the suction pipe. 3 Level sensor 4 Agitator 5 Make sure to collect any liquid leakage from the cylinder’s vent/drain hole in a proper container.

  • Page 13: Suction Pipe

    Recomendations for correct installation SUCTION PIPE Long suction pipe: L>2m (6.5ft) RECOMENDED PIPE SIZE Øint L < 2 m L < 5 m Q max (l/h) Ø Air in sutcion pipe DISCHARGE PIPE Long discharge pipe: L>5m (16 ft) Ø RECOMENDED PIPE SIZE Øint L <...
  • Page 14 INSTALLATION ADDITIONAL MODULE 62121 63125 63212 62121 EXTRACTOR 62401 62307 62142 ( 3rd and 4th module) 62141 (2nd module) ADITIONAL MODULE...
  • Page 15 62401 63125 63212 63125 63124 63332 85308...
  • Page 16 6.- START UP AND REGULATION STAND: Check that the pump is properly installed in its stand. OIL: Take off re-filling lid and fill the pump with the provided oil: SAE 80 W 90 or equivalent. If the pump has several modules oil must be spread to all filling holes.
  • Page 17 PRIMING: To prime the pump easily, especially for not very important flows and we if do not have priming valve, we suggest to lower pressure up to the minimum injection point. If that is not possible, fill up the cylinder and the suction pipe with liquid.. OVER-PRESSURE PROTECTION: Adjust the safety valve over- pressure or relief to the wished pressure to protect the installation without exceeding the pump nominal pressure.

  • Page 18: Maintenance

    7.- MAINTENANCE MULTIFERTIC Piston 28014 28021 28017 28022 28023 28024 28025 62352 60116(2P) 60117(1P) ADITIONAL MODULE 63213 63212 62100 60312 62350 62180 62307 62451 62453 62450 62402(2P) 62403(1P) 62590 63603...
  • Page 19 63109 63510 63511 62506 63508 62507 62453 62500 62510 62451 63404 62400 63124 62131 62150 63212 63401 62401 63405 63503 62141 64310 63125 62142 62-807-P 62521 62119 62-861-F 63111 63-804-I 62147 (M20) 62129 62301 P.E. Ceramic 62300 62-132 / 6-2143 (25 / 50l/h) 62-133 / 6-2144 (100l/h) 60-125 / 6-2145 (200l/h) 63420...
  • Page 20 SCREW M6x12 DIN 912 8,8 62352 SCREW M6x12 DIN 933 I 62400 AXIS MF 62401 AXIS EXTENSION 62402 RING GEAR 2 STROKES, MULTIFERTIC , BRONZE 1 62403 RING GEAR 1 STROKE, MULTIFERTIC, BRONZE 62450 MODULE AXIS MF 62451 BEARING 6202 2Z 62453...
  • Page 21 66402 CLAMP 16 X 25 STAINLESS STEEL 66110 FILTER 1/2" 62999 HANDBOOK 62590 MULTIFERTIC STAND 62591 MULTIFERTIC WALL STAND 66586 SCREW 6X40 63603 SCREW 8 X 12 DIN933 A2 62019 STOPPER ..-P= Polypropilen / ..-F= PVDF / ..-I= AISI 316...
  • Page 22 MULTIFERTIC Diaphragm 28014 28021 28017 28022 28023 28024 28025 62352 60116(2P) 60117(1P) ADITIONAL MODULE 63213 63212 62100 60312 62350 62180 62307 62451 62453 62450 62402(2P) 62403(1P) 62590 63603...
  • Page 23 63109 63510 63511 62506 63508 62507 62500 62401 62400 67108 62510 67109 63124 62131 62150 63212 63405 62451 62453 63401 62141 62142 63503 62129 63125 67110 67111 64310 63111 62-857-P 62-861-F 67103 63-804-I 67104.2-P/F 62301 67117 (200l/h) 67104-I (25 / 50 l/h) 62300 67121 (300l/h) 67100 (25 / 50l/h)
  • Page 24 SCREW M6X12 DIN 912 8,8 62352 SCREW M6x12 DIN933 I 62400 AXIS MF 62401 AXIS EXTENSION 62402 RING GEAR 2 STROKE MULTIFERTIC BRONZE 62403 RING GEAR 1 STROKE MULTIFERTIC BRONZE 62450 AXIS MOTOR 62451 BEARING 6202 2Z 62453 RETAINING RING DIN 471 15...
  • Page 25 CODE DESCRIPTION UNITS 67111 MULTIFERTIC REGULATOR BUMPER 5 67114 DIAPHRAGM D95 67115-P/F/I CYLINDRE DIAPHRAGM D95 67116 BASE DIAPHRAGM D95 67117 DIAPHRAGM FLANGE D95 67117-I DIAPHRAGM FLANGE D95 AISI316 67118 DIAPHRAGM D115 67119-P/F/I CYLINDRE DIAPHRAGM D115 67121 DIAPHRAGM FLANGE D115 67121-I...
  • Page 26 VALVES 3/4” Piston Diaphragm Discharge Suction Suction Discharge 62-807-P 62-806-P 62-856-P 62-857-P **62-862-P **62-859-P **62-862-P **62-859-P 62811-P 62811-P 63913 (Glass) 63815 (Boro.) 62813-P 62813-P **63816 (AISI316) **63816 (AISI316) 62810-P 62810-P 62811-P 62355 (FPM) 62811-P 62355 (FPM) 62812-P 62812-P 63913 (Glass) 62356 (FPM) 62356 (FPM) 63815(Boro.)

  • Page 27: Periodical Maintenance

    MAINTENANCE Before any maintenance operation we will check: That the pump is stopped and disconnected from the electric supply. There is no pressure neither inside the head nor in the impulsion pipe. It is advisable to empty the head before opening it. The staff in charge of the maintenance will use the adequate protection means in order to manipulate the dosed liquid.
  • Page 28 PROBLEM MOTOR DOES NOT MOTOR RUNS HOT MOTOR RUNS BUT PUMP DOES NOT INJECT OR INJECTION IS INFERIOR TO NOMINAL ONE PUMP TRICKLES LIQUID THROUGH INFERIOR CYLINDER HOLE PUMP TRICKLES OIL THROUGH INFERIOR CYLINDER HOLE PUMP LEAKS OIL THROUGH REGULATOR...

  • Page 29: Ec Conformity Declaration

    Polígono Torre del Rector 08130 Santa Perpètua de Mogoda Declares that all models of MULTIFERTIC products, identified by a serial number and year of manufacture, strictly fulfill 2006/042/CE and low voltages directives D2006/95/CE, as long as installation, use and maintenance are carried out following the prevailing regulation and following the instructions contained in the handbook.
  • Page 30 I.T.C. S.L. warrants the product specified in this document for a period of 1 year fromt he purchase date. This warranty obligation is limited to the free replacement of the damaged parts due to any material or manufacture defect. This warranty does not include periodic maintenance and damage resulting from misuse.
  • Page 32 Ed: 09/03/2015 - An Original manual C/ Del Mar Adriàtic nº 1 Pol. Ind. Torre del Rector P.O. Box 60 08130 STA. PERPETUA DE MOGODA BARCELONA - SPAIN Tel. 93 544 30 40 Fax 93 544 31 61 e-mail: itc@itc.es www.itc-dosing-pumps.com...

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