ITC DOSmart AC S50-D50 Manual
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ITC DOSmart AC S50-D50 Manual

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Summary of Contents for ITC DOSmart AC S50-D50

  • Page 1 Create Flow Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz ENGLISH www.createflow.cz...

  • Page 2: Table Of Contents

    Create Flow CONTENTS 1 GENERAL DESCRIPTION 2 PACKING AND STORAGE 3 TECHNICAL SPECIFICATIONS FLOW AND PRESSURE GRAPHS 4 INSTALLATION 4.1 GENERAL 4.2 WIRING 4.3 HYDRAULIC INSTALLATION 4.3.1 Installation examples 4.3.2 Installation recommendations 4.4 ACCESSORIES 4.4.1 Diaphragm leakage detector 4.4.2 Pressure sensor 4.4.3 Pulse output isolator 5 OPERATION 5.1 OPERATING MODES...
  • Page 3 Create Flow 5.3 ALARMS 5.3.1 Level alarm 1 5.3.2 Level alarm 2 5.3.3 Flow fault alarm 5.3.4 Diaphragm leakage alarm 5.3.5 Overpressure alarm 5.4 MONITOR 5.4.1 Real time 5.4.2 Counters 5.4.3 Info Unit 6 START-UP AND REGULATION 7 MAINTENANCE Spare parts Periodic Maintenance: Troubleshooting: Possible cause and solution Wiring...

  • Page 4: General Description

    Product description Create Flow 1 GENERAL DESCRIPTION DOSmart AC is a series of dosing pumps with a step motor and advanced control functions to automate precisely and efficiently the dosing of chemicals in liquid state. This series of pumps is characterized by high precision, extensive regulation (1:3000) and high suction capacity even with viscous products.

  • Page 5: Packing And Storage

    Product description Create Flow 2 PACKING AND STORAGE The original packaging is designed to allow the equipment to be transported and stored without damage, provided this takes place in dry, ventilated spaces away from heat sources. Included in the packaging are: - DOSmart AC dosing pump - Instruction manual - Connection accessories for 4 x 6, 6 x 8, 6 x 12, 10 x 12 conduit...

  • Page 6: Technical Specifications

    Product description Create Flow 3 TECHNICAL SPECIFICATIONS 55-STA... / 55-STD ... S50-D50 F50-D50 F30-D50 F51-D50 F31-D50 F41-D69 F31-D69 Flow max. at P max. 0.40 1.05 2.10 3.40 6.60 10.50 15.80 Max. pressure Diaphragm diameter Stroke Cycles/min Volume/cycle at Pmax ml 0.63 0.82 0.93...
  • Page 7 Product description Create Flow Inputs/outputs • Analogue input 0/4 - 20 mA • RS-485 ModBus serial port • External pulse input • 4 - 20 mA log and monitoring output • Remote activation input (on/off) • Log output, monitoring and control of second •...
  • Page 8 Product description Create Flow S50-D50 FLOW AND PRESSURE GRAPHS Pressure compensation activated Pressure compensation deactivated 14 - F50-D50 F30-D50 13 - 12 - 11 - 10 - 29 - 18 - F31-D50 F51-D50 28 - 27 - 16 - 26 - 14 - 25 - 24 -...

  • Page 9: Installation

    Installation Create Flow 4 INSTALLATION 4.1 GENERAL It should be installed in a place protected from water, away from heat sources and with renovation of air. Fix the pump on a rigid horizontal surface. Provide enough space to comfortably perform basic maintenance and facilitate installation and removal.
  • Page 10 ALM LEVEL 1 REMOTE 2 REMOTE 3 LEVEL 1 4 LEVEL 2 4 - 20 mA Pulse input Remote activation 5 COMMON ITC controllers ITC flowmeter Level sensors External quick connectors Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz www.createflow.cz...
  • Page 11 Installation Create Flow WIRING FUNCTION DETAIL Inputs Encoder +12 V dc Encoder Encoder Encoder Encoder (−) Flow detector Flow detector (−) Leakage detector Leakage detector (−) Pressure transmitter +24 V dc Pressure transmitter Pressure transmitter (−) 4 - 20 mA input analogue mode 4 - 20 mA input analogue mode (−) Proportional pulse input mode...

  • Page 12: Hydraulic Installation

    Installation Create Flow 4.3 HYDRAULIC INSTALLATION 4.3.1 Installation examples 10 11 1. To avoid undissolved particles, never suck the product to be injected from the bottom of the tank. 2. Filter. It is essential to install a filter (150 micron) in the suction piping. 3.

  • Page 13: Installation Recommendations

    Installation Create Flow 4.3.2 Installation recommendations SUCTION Long suction: L> 2 m (6.5 ft) PIPE SIZE Øint L ≤ 2 m L ≤ 5 m Q max. (l/h) Q max. (l/h) Ø Air in suction DISCHARGE Long discharge: L> 5 m (16 ft) Ø...

  • Page 14: Accessories

    Installation Create Flow 4.4 ACCESSORIES 4.4.1 Diaphragm leakage detector The diaphragm leakage detector is an electrical conductivity sensor capable of detecting the presence of liquid when its conductivity is 0.05 mS or higher. The pump must be provided with the specific diaphragm flange for housing the detector.
  • Page 15 Operation Create Flow 5 OPERATION The electric motor transmits power via a reducer, consisting of a pinion (A) and an eccentric crown (B) that drives a connecting cam (C) onto which the diaphragm (D) is screwed. Spring (F) is compressed during the suction cycle, thus storing energy which is released during the delivery cycle.
  • Page 16 Operation Create Flow LCD DISPLAY DESCRIPTION Advanced dosing function Programming locked 1 0 0 % flow 25.0 Level 1 Level 2 1 4 4 Cycles/min l / h Flow rate fault Leakage MODE ON/OFF Overpressure Loss of pulse Mode Configuration Alarm Monitor Menus...

  • Page 17: Operating Modes

    Operation Create Flow 5.1 OPERATING MODES 5.1.1 Manual mode This mode allows manual adjustment of the dosing flow rate. 0 0 0 0 0 0 25.0 25.0 Manual MODE: Proportional 0 0 0 0 0 0 Analog l / h l / h Batch MODE...
  • Page 18 Operation Create Flow PROPORTIONAL X:Y Select the number of pump cycles 0001 0001 Change by pressing and validate by pressing Q = 025 % M = 005 pulses PROPORTIONAL X:Y Select pump speed in % Change by pressing and confirm by pressing 0001 0001 For Y=1 Q must be set at less than 50%...

  • Page 19: Analogue Mode

    Operation Create Flow Select ON to perform proportional dosing with a volume limit. PROPORT. The pump will stop when it reaches the ENT maximum volume Set Point 000,05 to be dosed. Stop Pump Change by pressing and confirm by pressing Stop Vol (1) 03,6 Set the desired maximum volume.

  • Page 20: Batch Dosing Mode

    Operation Create Flow ANALOG INPUT Select mA output for the second point INPUT Change by pressing and confirm by pressing 16,0 mA 100 % ANALOG INPUT Select the flow rate in % for the second point in mA SPAN Change by pressing and confirm by pressing 4 mA 000 %...
  • Page 21 Operation Create Flow Batch dosing mode settings 5.1.4.1 Select start-up mode BATCH MODE Start Man. Manual: start the pump by pressing Flow 000 % Stop Stroke BATCH MODE Start Ext.: start the pump via remote input Flow 000 % Stop Stroke BATCH MODE Time: start the pump using a timer by entering a frequency...
  • Page 22 Operation Create Flow BATCH MODE Time: set cycle execution time before stopping Start Man. Flow 050 % Stop Time BATCH MODE Start Man. Flow 050 % Change by pressing and confirm by pressing Stop 00 : 00 : 10 Volume 34,722 ml Viewing the different configuration modes Volume to be dosed...

  • Page 23: Special Functions

    Operation Create Flow 5.1.5 Special functions 5.1.5.1 Remote activation An external remote control can be used to start and stop the pump via volt-free contact at positions 17 - 18. STOP RUN (factory default) 21304-142 When the contact is closed (RUN) the pump may be run manually via the ENT key. After stopping the pump manually via the keypad, it is necessary to reset the Remote Input (open and close) to start the pump again remotely.

  • Page 24: Configuration

    Operation Create Flow 5.2 CONFIGURATION 5.2.1 Pump calibration The pump calibration function allows the pump flow to be calibrated in real working conditions via a product suction test of a given duration. For a correct calibration, a test duration of at least 60 seconds must be entered.
  • Page 25 Operation Create Flow 5.2.2.1 Low pulsation standard The Standard ST mode is the normal operating mode where the doser has symmetrical behaviour during suction and delivery of the product while working at maximum capacity. As the flow rate is reduced, the delivery cycle is extended, keeping the suction duration constant.

  • Page 26: Configuration

    Operation Create Flow 5.2.3 Configuration 5.2.3.1 Dosing pump Technical characteristics of the pump 0 0 0 SET UP 25.0 CONFIGURATION DOSING PUMP 0 0 0 PUMP CALIBRATION UNITS l / h DOSING MODE FLOWMETER SET UP LOCK CODE IN / OUT MODE MODBUS Pump flow rate...
  • Page 27 Operation Create Flow Auto: If the pump has a pressure sensor connected, by selecting this option the pump will keep the flow unchanged even if the working pressure changes. Manual (MAN): If the pump does not have a pressure sensor, but the working pressure is constant, the pressure value can be entered manually so that the pump adjusts to the nominal flow value.
  • Page 28 Operation Create Flow 5.2.3.3 Flowmeter For a correct water flow reading, the flowmeter constant (volume/pulse or pulses/volume) must be entered. Previously select the type of flowmeter for low or high frequency. Low frequency: for water meters with low frequency outputs (0.005 Hz to 30 Hz). The constant is expressed in volume/pulse (litres/pulse;...
  • Page 29 Operation Create Flow CODE **** Press for 3 seconds to enter the code and unlock the pump 0000 Enter the code starting with the units (from right to left). CODE **** Change values by pressing and validate by pressing 5.2.3.5 ModBus 0 0 0 SET UP 25.0...

  • Page 30: Inputs/Outputs

    Operation Create Flow 5.2.4 Inputs/outputs 5.2.4.1 Pressure input Calibration of the 4 - 20 mA pressure transducer input. 0 0 0 25.0 CONFIGURATION INPUTS PRESSURE PUMP CALIBRATION FLOW DETECTOR 0 0 0 DOSING MODE l / h OUTPUTS SET UP PULSES IN / OUT 4-20mA...
  • Page 31 Operation Create Flow Enter the volume of product dispensed PULSE OUTPUT PULSE OUTPUT for each product. Out = Dosed Vol Out = Dosed Vol Change by pressing 1/pulse 1/pulse and confirm by pressing With this option another device can receive the dosed volume. Review 5.5.4 for connections. 5.2.4.4 4 - 20 mA output 4 - 20 mA output for log or monitoring.
  • Page 32 Operation Create Flow When replacing a component that MAINTENANCE has reached the end of its useful Diaphragm change - 518.4k Strokes life, the cycle counter must be set VALVES Chenged? DIAPHRAGM to zero by using the YES option. BELLOW 5.3 ALARMS In the event of an alarm, the corresponding icon will flash on the main screen.
  • Page 33 Operation Create Flow LEVEL 2 EMPTY Activate or deactivate the alarm by pressing and confirm Alarm Level 2 relay by pressing Stop pump LEVEL 2 EMPTY LEVEL 1 PRE EMPTY Activate or deactivate the Alarm Relay output, when the unit is in Alarm Alarm alarm, by pressing...
  • Page 34 Operation Create Flow 5.3.4 Diaphragm leakage alarm Diaphragm leakage detection alarm for electrically conductive liquids (min. 0.05 ms). MENU ALARM 25.0 LEVEL 1 0 0 0 LEVEL 2 l / h FLOW LEAKAGE MODE PRESSURE DIAPHRAGM LEAKAGE Activate or deactivate the alarm by pressing and confirm Alarm Relay out...
  • Page 35 Operation Create Flow OVER PRESSURE LEVEL 1 PRE EMPTY Activate or deactivate, stop the pump when the alarm goes off, Alarm Alarm by pressing and validate by pressing Level relay Relay out Stop pump Stop pump 5.4 MONITOR 5.4.1 Real time Real-time working parameters 0 0 0 MONITOR...
  • Page 36 Operation Create Flow Total cycles COUNTERS Cycles since last reset Tot. St. 27136 Part. St. 2971 Volume since last reset Part. Vol.2 Total(h) Total operating time (hours) Short circuit alarms COUNTERS Overload alarms Sh. circ. High temperature alarms Over load Over temp High temperature alarms (chip) Th.
  • Page 37 Operation Create Flow 6 START-UP AND REGULATION FIXING: Check that the pump is properly secured HYDRAULIC CIRCUIT CHECK: Check that all valves are open, and that the bleed and relief valve outlets are diverting the liquid to a container PUMP CHECK: Make a visual/auditory check of the correct operation of the pump. PRIMING: To facilitate pump priming, open the priming valve.
  • Page 38 Maintenance Create Flow 7 MAINTENANCE SPARE PARTS 55-801-P 67104.2-P (D69) 55118-P (D50) 59300 55309 44303 55310 55120 55-835-P 63333 55200 (D50) 67105.2-P (D69) 55111-P (D50) 55110-P 55-800-P 55-100 55119 55103 55-109 55116 55-109 55105 55303 55302 55306 55305 55304 55154 55601 Pinion 63213...
  • Page 39 Maintenance Create Flow 55202 55150 55309 29620 55149 55-100 59309 55606 55605 59353 55655-M12 73654-M2 73615-M12 C Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz www.createflow.cz...
  • Page 40 Maintenance Create Flow PARTS LIST CODE DESCRIPTION QUANTITY 29620 ACU inverter connection PCB 44303 7.5 x 2.5 FPM O-ring 55-100 Dosmart-6 mechanism 55103 Dosmart shaft 55105 Dosmart spring 55106 Pinion red3_19 55107 Red3-57 eccentric ring gear 2.25 55-109 Dosmart cam 55110-P Diaphragm cylinder D50 55111-P...
  • Page 41 Maintenance Create Flow 6 x 12 VALVES (60 l/h max.) Discharge Suction 55-801-P 55-800-P 62310 60813.1-P 64348 60811.1-P 60308 55822-P Flanges 62310 60813.1-P Pins 64348 60308 62310 55822-P 62310 55819-P 55820-P 62310 62310 60813.1-P Pins 64348 Flanges 60308 60812.1-P 60811.1-P 62310 Pipes 4 x 6...
  • Page 42 Maintenance Create Flow Before any maintenance operation check: The pump is stopped and disconnected from the power supply. There is no pressure inside the head or in the discharge pipe. It is recommended to empty the head before opening it. Maintenance personnel should use the appropriate means of protection for handling the liquid being dosed.
  • Page 43 Install a voltage stabilizer - Bad contact in power connector - Check the electronics power connectors - Internal short circuit - Contact ITC technical service AL-1 - Blocking of the pump due to - Check for any closed valve in the pump...
  • Page 44 Maintenance Create Flow PROBLEM CAUSE SOLUTION Motor runs but pump - Pump not primed - Prime the pump by opening the priming does not inject or valve or filling the head with the liquid to dosing is lower than be injected nominal - Dirty or damaged suction or - Clean or change valves...
  • Page 45 ALM LEVEL 1 REMOTE 2 REMOTE 3 LEVEL 1 4 LEVEL 2 4 - 20 mA Pulse input Remote activation 5 COMMON ITC controllers ITC flowmeter Level sensors External quick connectors Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz www.createflow.cz...
  • Page 46 Create Flow Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz www.createflow.cz...
  • Page 47 Create Flow CE DECLARATION OF CONFORMITY I.T.C. S.L. Vallès, 26 Polígono Industrial Can Bernades-Subirà 08130 Santa Perpètua de Mogoda Declares that all models of DOSmart AC products identified with serial number and year of manufacture comply with Machinery Directive 2006/42/EC, Low Voltage Directive D2014/35/ EU and Electromagnetic Compatibility Directive D2014/30/EU, provided that the installation, use and maintenance are carried out in accordance with current regulations and following the instructions in the instruction manual.
  • Page 48 C/ Vallès, 26 Pol. Ind. Can Bernades - Subirà P.O. Box 60 08130 Santa Perpètua de Mogoda BARCELONA, SPAIN Tel. +34 93 5443040 Fax +34 93 5443161 e-mail: itc@itc.es www.itc-dosing-pumps.com Distribuce Create Flow tel: +420 722 712 652 info@createflow.cz www.createflow.cz...

This manual is also suitable for:

Dosmart ac f50-d50Dosmart ac f30-d50Dosmart ac f51-d50Dosmart ac f31-d50Dosmart ac f41-d69Dosmart ac f31-d69

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