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Graco PR-Xv30 Repair Parts

Graco PR-Xv30 Repair Parts

Variable ratio metering system
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Repair - Parts
PR-Xv30
Variable Ratio Metering System
For accurate metering, mixing and dispensing of two-component materials. For
professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
1200 psi (8.3 MPa, 83 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure.
Important Safety Instructions
Read all warnings and instructions in this
manual and your instruction manual before
using the equipment. Save these instructions.
PR-Xv30 Metering
Unit, Mini TC
Dispense Valve
PR-Xv30 Control Unit
3B0213B
EN

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Summary of Contents for Graco PR-Xv30

  • Page 1 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure. Important Safety Instructions Read all warnings and instructions in this manual and your instruction manual before using the equipment. Save these instructions. PR-Xv30 Metering PR-Xv30 Control Unit Unit, Mini TC Dispense Valve...

  • Page 2: Table Of Contents

    California Proposition 65 ....31 Graco Standard Warranty ....32...

  • Page 3: Models

    SST: Stainless steel material CER: Ceramic material The communication mode is installed in the control unit. NOTE: Any PR-Xv30 system can be converted to Profinet communication mode by ordering Profinet modebus kit 2006777, or converted to Ethernet-IP communication mode by...

  • Page 4: Safety Symbols

    Safety Symbols Safety Symbols The following safety symbols appear throughout this manual and on warning labels. Read the table below to understand what each symbol means. Symbol Meaning Symbol Meaning Do Not Place Hands or Other Body Electric Shock Hazard Parts Near Fluid Outlet Do Not Stop Leaks with Hand, Equipment Misuse Hazard...

  • Page 5: General Warnings

    • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow the Pressure Relief Procedure in your PR-Xv30 Instruction Manual when you stop dispensing and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment.

  • Page 6: Fire And Explosion Hazard

    Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking). • Ground all equipment in the work area. See Grounding instructions in your PR-Xv30 Instruction Manual. • Never spray or flush solvent at high pressure.

  • Page 7: Personal Protective Equipment

    General Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...

  • Page 8: Repair

    Repair Repair Piston/Cylinder Replacement NOTE: Graco suggests using TSL™ only in repair procedures. All procedures should be performed by an appropriate professional. Disassemble Cylinder This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing...

  • Page 9: Install Cylinder

    Repair Install Cylinder 3. Go to the Advanced Screen of the PR-Xv30 Control Unit (G, page 7 in your PR-Xv30 Instruction Manual). Set the move speed at about 0.2 cc/s, 1. Install a new piston (107) with TSL oil. then jog select for part A and B until lights of A 2.

  • Page 10: Prepare For Operation

    • Drain and dispose of fluids according to applicable regulations. Refer to the material manufacturer’s 4. Dispense several full stroke shots until the PR-Xv30 Safety Data Sheet. Metering Unit (J, page 7) is free of air and there is no leakage at the dispense outlet after shutoff. See •...

  • Page 11: Parts

    Parts Parts Overview Parts Description Page System Metering Unit Base, Metering Base, Structure, CU6585 Junction Box Module, Valve, Outlet Valve, Mini TC, 2005620 and 2005621 Kit, Valve, Inlet Control Unit 3B0213B...

  • Page 12: System

    Parts System 2005711, 2005712, 2007240, 2007241, 2007242 and 2007243 Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m). 3B0213B...
  • Page 13 Qty. Ref. Part Description 2005711 2005712 2007240 2007241 2007242 2007243 2005709 SYSTEM, PR-Xv30, Mini TC, SST, NO MOTOR; See Metering Unit, page 14 2005710 SYSTEM, PR-Xv30, Mini TC, CER, NO MOTOR; See Metering Unit, page 14 2006950 Control Unit; See Control Unit,...

  • Page 14: Metering Unit

    Parts Metering Unit 2005709 and 2005710 Torque to 0.30-0.37 ft-lb (0.4-0.5 N•m). Apply blue anaerobic sealant. Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Inject lubricant grease to sensor hole. Torque to 2.21-2.95 ft-lb (3.0-4.0 N•m). Apply TSL oil. Installation direction as show. 3B0213B...
  • Page 15 BASE, metering, PR-Xv30, SST; See Base, Metering, page 16 ---- BASE, metering, PR-Xv30, CER; See Base, Metering, page 16 2005622 MODULE, junction box, PR-Xv30; See Junction Box, page 20 2005690 MODULE, outlet, Mini TC, SST; See Module, Valve, Outlet, page 22 ---- MODULE, outlet, Mini TC, CER;...

  • Page 16: Base, Metering

    Parts Base, Metering CU6594 and CU6596 1013 1012 1011 1015 1001 1003 1004 1005 1006 1007 1016 1014 1010 1002 1008 1017 1009 Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m). Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Torque to 2.14-2.88 ft-lb (2.9-3.9 N•m). Torque to 2.95-3.69 ft-lb (4.0-5.0 N•m).
  • Page 17 Parts Base, Metering Parts List, CU6594 and CU6596 Qty. Ref. Part Description 2005709 2005710 ---- BASE, structure, PR-Xv30; See Base, 1001 Structure, CU6585, page 18 1002 CU1414 SLEEVE, cylinder 1003★✿ ---- SUPPORT, back, piston 1004❊★✿ ---- O-RING 1005❊★✿ ---- PISTON, 480 1006★✿...

  • Page 18: Base, Structure, Cu6585

    Parts Base, Structure, CU6585 10001c 10001a 10001f 10001b 10001d 10001e 10006 10003 10001 10013 10009 10010 10008 10002 10014 10004 10011 10005 10012 10007 10002b 10002c 10002e 10002d 10002a Torque to 0.15-0.22 ft-lb (0.2-0.3 N•m). Apply sealant, Anaerobic, blue. Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Apply lubricant, grease, high temperature.
  • Page 19 Parts Base, Structure Parts List, CU6585 Qty. Ref. Part Description 2005709 2005710 10001 CU6583 ASSEMBLY, structure, transmission 10001a ---- ADAPTER, axle sleeve 10001b ---- SCREW, ball 10001c ---- BEARING, stop 10001d ---- WASHER, adapter 10001e ---- SCREW, M4 x 0.7-10, socket head 10001f ---- WASHER, adapter...

  • Page 20: Junction Box

    Parts Junction Box 2005622 2007 2005 2004 2008 2002 2001d 2003 2006 2001c 2001 2001b 2001e 2001k 2001a 2001f 2001h 2001g 2001j Torque to 0.07-0.11 ft-lb (0.1-0.15 N•m). Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m). Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Apply sealant, Anaerobic, blue.
  • Page 21 Parts Junction Box Parts List, 2005622 Qty. Ref. Part Description 2005709 2005710 2001 ---- MODULE, bottom plate, PR-Xv30 2001a ---- PLATE, electric box bottom 2001b❊ ---- GASKET, rubber 2001c❊ ---- KIT, solenoid valve 2001d❊ ---- FITTING, DIA 6, M5 x 0.8...

  • Page 22: Module, Valve, Outlet

    Parts Module, Valve, Outlet 2005690 3010 3001 3003 3004 3006 3008 3005 3002 3009 3007 3B0213B...
  • Page 23 Parts Outlet, Valve Parts List, 2005690 Qty. Ref. Part Description 2005709 2005710 2005620 VALVE, TC mini, SST; See Valve, Mini TC, 2005620 and 2005621, page 24 3001 2005621 VALVE, TC mini, HW; See Valve, Mini TC, 2005620 and 2005621, page 24 3002 CU1389 BLOCK, connector...

  • Page 24: Valve, Mini Tc, 2005620 And 2005621

    Parts Valve, Mini TC, 2005620 and 2005621 20003 20027 20019 20004 20020 20009 20021 20013 20018 20016 20010 20008 20001 20007 20011 20002 20026 20005 20012 20024 20014 20023 20006 20017 20022 20015 20025 Screw needle (20018) with sealant, Anaerobic, blue. Install screws (20021 and 20022) with sealant, Anaerobic, blue.
  • Page 25 Parts Valve, Mini TC Parts List, 2005620 and 2005621 Qty. Ref. Part Description 2005709 2005710 20001✓ ---- PISTON, dispense valve 20002◆ CU1383 SHAFT, mini TC CU6603 SHAFT, HW, piston, TC mini ✺ 20003 CU1384 HOUSING, air cylinder 20004 CU1385 HOUSING, lubrication, valve 20005 CU1386 HOUSING FLUID, SST, valve...

  • Page 26: Kit, Valve, Inlet

    Parts Kit, Valve, Inlet CU6602 and CU6595 4020 4006 4016 4001 4014 4002 4018 4015 4007 4010 4005 4011 4013 4003 4004 4017 4009 4008 4012 4019 Screw needle (4017) with sealant, Anaerobic, blue. Lubricate all O-ring and sealing surfaces with grease, high temperature. Insert one grease fitting (4018).
  • Page 27 Parts Inlet Valve Parts List, CU6602 and CU6595 Qty. Ref. Part Description 2005709 2005710 4001✓ ---- PISTON, dispense valve 4002◆ CU1383 SHAFT, mini TC CU6603 SHAFT, HW, piston, TC mini ✺ 4003 ---- HOUSING, air cylinder 4004 ---- HOUSING, lubrication 4005 ---- HOUSING, fluid, SST, 1K Mini valve...

  • Page 28: Control Unit

    Parts Control Unit 2006950 216 215 3B0213B...
  • Page 29 ---- GROUNDING BAR 2000343 DRIVER, servo, INNOVANCE ---- KIT, bottom plate 220▲ 189930 Label, caution 221* 2002899 BRAND, PR-Xv30 222* ---- Blank, label kit 223* ---- IDENTIFICATION, PSM product Not Shown. ▲ Replacement safety labels, tags, and cards are available at no cost.

  • Page 30: Kits And Accessories

    2001820 CABLE, pressure sensor-A, 15m 2001821 CABLE, pressure sensor-B, 15m 2001822 CABLE, servo encoder-A, 15m 2001823 CABLE, servo encoder-B, 15m 2008289 CABLE, junction box, PR-Xv30, 15m 2001825 CABLE, servo motor-A, 15m 2001826 CABLE, servo motor-B, 15m 2001827 CABLE, pressure sensor-A, 20m...

  • Page 31: Technical Specifications

    Viscosity Range 20–1,000,000 cps 303/304 Stainless Steel, Hard Chrome, Ceramic, UHMWPE, NBR, Carbon Wetted Parts Steel, PTFE Shot Size Range PR-Xv30 30cc: 0.01–30cc Shot Size Repeatability Flowrate 0.01–3.6 cc/s (Depends on material viscosity) Material Ratio 1:1 to 5:1 Inlet / Outlet Sizes...

  • Page 32: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

200571120057122007240200724120072422007243

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