Table Of Contents - Bosch T1 Alternator Repair And Testing Instructions

Table of contents

1 GENERAL ............................................................................................................................................................... 5
2 SAFETY PRECAUTIONS....................................................................................................................................... 6
2.1 S T U
PECIAL OOL SAGE
2.2 F R ............................................................................................................................................................ 6
IRE ISK
2.3 S P
KIN ROTECTION
2.4 C A
OMPRESSED IR
2.5 E R .................................................................................................................................................. 6
XPLOSION ISK
3 SPECIFICATIONS .................................................................................................................................................. 7
3.1 E T
LECTRICAL EST
3.2 M T
ECHANICAL EST
3.3 T T
IGHTENING ORQUES
4 ALTERNATOR SCHEMATIC ............................................................................................................................... 9
5 ALTERNATOR CODING..................................................................................................................................... 10
6 PARTS CLEANING .............................................................................................................................................. 11
7 TOOLS, TEST EQUIPMENT LUBRICANTS AND ADHESIVES..................................................................... 12
7.1 T E
EST QUIPMENT
7.2 S T ................................................................................................................................................. 12
PECIAL OOLS
7.3 L
UBRICANTS AND
7.3.1 Lubricant Quantities ................................................................................................................................. 13
8 EXPLODED VIEW................................................................................................................................................ 14
9 ALTERNATOR DISASSEMBLY AND TESTING .............................................................................................. 15
9.1 R C R
EAR OVER EMOVAL
9.2 V R
OLTAGE EGULATOR
9.2.1 Brush Replacement ................................................................................................................................... 16
9.3 N S
OISE UPPRESSION
9.4 P F
ULLEY AND AN
9.5 S D
EPARATION OF
9.6 R A
ECTIFIER SSEMBLY
9.7 R T
EMOVAL AND ESTING OF
9.8 R A
ECTIFIER SSEMBLY
9.9 D R
AMPENING ESISTOR
9.10 R C
EMOVAL OF OLLECTOR
9.11 R S
EMOVAL OF LIDING
9.12 R R
EMOVAL OF OTOR FROM
9.13 R B
EMOVAL OF EARING AND
9.14 R C
EMOVAL OF OLLECTOR
9.15 R I
OTOR NSPECTION
9.16 C R
OLLECTOR ING
10 ALTERNATOR ASSEMBLY............................................................................................................................ 27
10.1 R A
OTOR SSEMBLY
10.2 D E S
RIVE ND HIELD
All rights rest with Robert Bosch Corp, including patent rights. All rights of use of reproduction and publication rest with R. B. Corp.
UA/ASV
Repair and Testing Instructions for T1
Alternator 0120 689 552
.......................................................................................................................................... 6
............................................................................................................................................... 6
................................................................................................................................................ 6
S ...................................................................................................................... 7
PECIFICATIONS
S ..................................................................................................................... 8
PECIFICATIONS
......................................................................................................................................... 8
.............................................................................................................................................. 12
A ............................................................................................................................ 13
DHESIVES
..................................................................................................................................... 15
R ....................................................................................................................... 15
EMOVAL
C T
APACITOR ESTING AND
R ............................................................................................................................... 17
EMOVAL
S C
RIVE HIELD AND OLLECTOR
T .......................................................................................................................... 18
ESTING
S A
TATOR SSEMBLY
R ........................................................................................................................ 20
EMOVAL
T R
ESTING AND EMOVAL
E S B
ND HIELD EARING AND
B C
USHING IN OLLECTOR
D E S
RIVE ND HIELD
S D
EAL FROM RIVE
R E I B
ING ND NNER EARING
........................................................................................................................................... 25
R ....................................................................................................................... 26
EPLACEMENT
............................................................................................................................................. 27
A ........................................................................................................................... 28
SSEMBLY
04.12.98
R .................................................................................... 16
EMOVAL
E S ............................................................................. 17
ND HIELD
.................................................................................................. 19
.................................................................................................. 21
S ................................................................................. 21
EAL
E S ............................................................................... 22
ND HIELD
................................................................................................... 22
E S ................................................................................ 24
ND HIELD
R R ............................................................ 24
ACE FROM OTOR
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Edition 001
T1ALTFinal.DOC