Rectifier Assembly - Bosch T1 Alternator Repair And Testing Instructions

10. With tool KDLJ 6015, press sliding bushing into end shield until the bushing is flush with the inner surface of
the mounting/pivot boss. (Figure 30)
11. Insert terminal W into collector end shield in location marked W. Make sure the locating lug of the terminal
assembly indexes the end shield correctly.
12. Place insulator and flat washer onto terminal W.
13. Install nut and torque to 4.1 to 5.5 Nm (36.3 to 48.7 in. lbs.)
14. Install protective cap onto terminal W. (Figure 31)

10.4 Rectifier Assembly

1. Place flat washer and insulator (a) onto terminal B+ and D+ studs of the rectifier assembly. (Figure 32)
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UA/ASV
Repair and Testing Instructions for T1
Alternator 0120 689 552
Figure 30 Sliding Bushing Installation
Figure 31 Terminal W Insulator,
Figure 32 Rectifier Insulators and Seal
04.12.98
Protective Cap
Washer, Nut and Cap
Page 30
Edition 001
T1ALTFinal.DOC