Haulotte HT43RTJ PRO Maintenance Book
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Haulotte HT43RTJ PRO Maintenance Book

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Maintenance book
Maintenance book
HT43RTJ PRO - HT132RTJ PRO
4000392140
E03.16
USA
4000392130
E03.16
USA / GB

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Summary of Contents for Haulotte HT43RTJ PRO

  • Page 1 Maintenance book Maintenance book HT43RTJ PRO - HT132RTJ PRO 4000392140 E03.16 4000392130 E03.16 USA / GB...
  • Page 2 HT43RTJ PRO - HT132RTJ PRO 4000392130 E03.16 USA / GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 E053 - HT43RTJ PRO - HT132RTJ PRO ... . . Battery ......
  • Page 5 Maintenance book HYDRAULIC CIRCUIT 1 - Hydraulic diagram-Main components....2 - Solenoid valves....... . INTERVENTION REGISTER 1 - Intervention register .
  • Page 6 Maintenance book...

  • Page 7: Maintenance Book

    Services® immediately even if the malfunction does not involve material and/or bodily damage. • HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product);...

  • Page 8: Compliance

    HT43RTJ PRO - HT132RTJ PRO 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 9: Safety Precautions

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 10: Symbols Used

    HT43RTJ PRO - HT132RTJ PRO - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death Caution : Risk of material damage...

  • Page 11: Decal Colors

    The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®. Familiarize yourself with the decals and their respective color codes.

  • Page 12: Manufacturer's Warranty

    • If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.

  • Page 13: Warranty Conditions

    HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

  • Page 14: Scope Of Intervention

    HT43RTJ PRO - HT132RTJ PRO - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 15: Instructions For Intervention

    HT43RTJ PRO - HT132RTJ PRO - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
  • Page 16 HT43RTJ PRO - HT132RTJ PRO - Safety precautions Notes 4000392130 E03.16 USA / GB...

  • Page 17: Recommendations

    HT43RTJ PRO - HT132RTJ PRO - Recommendations Recommendations 1 - Lubrication diagram Diagram Seulement pour Only for HT43RTJ PRO / HT132RTJ PRO Seulement pour Only for HT43RTJ PRO / HT132RTJ PRO Seulement pour Only for HT43RTJ PRO / HT132RTJ PRO 4000392130 E03.16...

  • Page 18: Consumables

    HT43RTJ PRO - HT132RTJ PRO - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° )

  • Page 19: Fuels

    • Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some engines and under certain conditions. For more information, please contact HAULOTTE Services®. • Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some engines and under certain conditions.

  • Page 20: Motor Oils

    HT43RTJ PRO - HT132RTJ PRO - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...
  • Page 21 HT43RTJ PRO - HT132RTJ PRO - Recommendations Notes 4000392130 E03.16 USA / GB...

  • Page 22: Decals And Markings Locations

    HT43RTJ PRO - HT132RTJ PRO - Recommendations 3 - Decals and markings locations CE standard - HT43RTJ PRO 4000392130 E03.16 USA / GB...
  • Page 23 HT43RTJ PRO - HT132RTJ PRO - Recommendations CE standard Marking Color Description Quantity HT43RTJ PRO Height of the floor and load 4000211900 Blue Maximum Pressure per Tire - Floor Loading 4000414300 Commercial name - Bright machine 4000364410 Other Commercial name - Dark machine 4000364400 Small format HAULOTTE®...
  • Page 24 HT43RTJ PRO - HT132RTJ PRO - Recommendations Marking Color Description Quantity HT43RTJ PRO In french (CE standard) : 3078149030 In english (CE standard) : 307P222740 In german (CE standard) : 307P222730 In croatian (CE standard) : 4000360810 In danish (CE standard) : 307P222760...
  • Page 25 HT43RTJ PRO - HT132RTJ PRO - Recommendations Notes 4000392130 E03.16 USA / GB...
  • Page 26 HT43RTJ PRO - HT132RTJ PRO - Recommendations AS standard - HT43RTJ PRO 4000392130 E03.16 USA / GB...
  • Page 27 Maximum Pressure per Tire - Floor Loading 4000414300 Commercial name - Bright machine 4000364410 Other Commercial name - Dark machine 4000364400 Small format HAULOTTE® logo - Bright machine 307P217080 Other Small format HAULOTTE® logo - Dark machine 307P224740 Small format HAULOTTE® logo - Red machine 307P220360 Large format HAULOTTE®...
  • Page 28 HT43RTJ PRO - HT132RTJ PRO - Recommendations Russia and the Ukraine version - HT43RTJ PRO 4000392130 E03.16 USA / GB...
  • Page 29 HT43RTJ PRO - HT132RTJ PRO - Recommendations Russia and the Ukraine version Marking Color Description Quantity HT43RTJ PRO Height of the floor and load 4000211950 Blue Maximum Pressure per Tire - Floor Loading 4000414300 Commercial name - Bright machine 4000364410...
  • Page 30 HT43RTJ PRO - HT132RTJ PRO - Recommendations Marking Color Description Quantity HT43RTJ PRO Yellow Danger unstable side 307P226930 For Russia : 307P227180 Blue Battery maintenance For Ukraine : 307P227860 Other Tamper-proof 307P227450 Blue Caution glasses 307P227460 Blue Caution helmet compulsory...
  • Page 31 HT43RTJ PRO - HT132RTJ PRO - Recommendations Notes 4000392130 E03.16 USA / GB...
  • Page 32 HT43RTJ PRO - HT132RTJ PRO - Recommendations ANSI and CSA standards - HT132RTJ PRO 4000392130 E03.16 USA / GB...
  • Page 33 Maximum Pressure per Tire - Floor Loading 4000414300 Commercial name - Bright machine 4000364430 Other Commercial name - Dark machine 4000364420 Small format HAULOTTE® logo - Bright machine 307P217080 Other Small format HAULOTTE® logo - Dark machine 307P224740 Small format HAULOTTE® logo - Red machine 307P220360 Large format HAULOTTE®...
  • Page 34 HT43RTJ PRO - HT132RTJ PRO - Recommendations Marking Color Description Quantity HT132RTJ PRO In english : 4000025020 Orange Hand crushing hazard - Fan In french : 4000068100 In spanish : 4000086530 Yellow Revolving cradle 3078151730 Other Oscillating axle extension/retraction 307P219990...

  • Page 35: Maintenance

    HT43RTJ PRO - HT132RTJ PRO - Maintenance Maintenance 1 - Maintenance Schedule To drain off Lubrication-Greasing Tightening Levelling Systematic replacement Functional adjustments / Checks 1 year(s) 2 year(s) 6 months or Periodicity First 50 h 3 years 7 years 10 years...
  • Page 36 HT43RTJ PRO - HT132RTJ PRO - Maintenance Wear pads and devices of guidance Wear pads Cylinder and hydraulic component : pump, filters, manifold Hydraulic oil Hydraulic oil filter Adjusting the hydraulic pressure Energy storage and motorisation : talns, batteries and engine...

  • Page 37: Inspection Program

    Country of use but no less than once a year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine. HAULOTTE Services® requires Reinforced and Major Inspections to be carried out on the product to extend its service life.

  • Page 38: Daily Inspection

    To check by test Tightening Levelling Systematic replacement Visual inspection with small disassembly or Proof tests. Need HAULOTTE Services® authorization. For movement needed to reach the part. countries where machines are not subject to controlled periodic Replacement is necessary. maintenance.
  • Page 39 HT43RTJ PRO - HT132RTJ PRO - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of operator's and...
  • Page 40 HT43RTJ PRO - HT132RTJ PRO - Maintenance Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chipped No visible damage No screws missing / loose parts No foreign body in joints or slides State of tires (refer to E.4.2 on limits to wear and damage)
  • Page 41 HT43RTJ PRO - HT132RTJ PRO - Maintenance Electric cables No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Stabilizers operate correctly and lock securely in position...

  • Page 42: Periodic Inspection

    Otherwise or in addition, use the detailed program below. This inspection is the responsibility of the owner, and must be conducted by a qualified technician. To ensure user safe use and improve the life of machines, HAULOTTE® recommended performing this inspection every HAULOTTE® months.
  • Page 43 HT43RTJ PRO - HT132RTJ PRO - Maintenance Periodic inspection In addition to the daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement Levelling needed to reach the part. Replacement is necessary.
  • Page 44 HT43RTJ PRO - HT132RTJ PRO - Maintenance No foreign body in joints or slides No abnormal gap in joints and slides Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chipped No foreign body in joints or slides No abnormal gap in joints and slides Condition of tires/tyres (wear, cutting, damage ...)
  • Page 45 HT43RTJ PRO - HT132RTJ PRO - Maintenance No oxidation or corrosion on terminals No leaks on the pump, tank or fittings Absence of rust and shock on cylinder rod No deformation, visible damage, broken weld or leaks on hydraulic cylinder...
  • Page 46 HT43RTJ PRO - HT132RTJ PRO - Maintenance Sensors and safety device Static tests on horizontal ground Dynamic test on horizontal ground Braking tests Movements checking (speed and behavior) Slope sensing device adjustment Load sensing system adjustment Working area limiter device adjustment...

  • Page 47: Reinforced Inspection

    Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h. This inspection is under the responsibility of the owner, and it must be conducted by a Haulotte Service technician or qualified/authorized person.
  • Page 48 HT43RTJ PRO - HT132RTJ PRO - Maintenance Cylinder and hydraulic component : pump, filters, manifold No torn or split wire sheaths Shielding is not apparent No evidence of chemical damage or corrosion on all cables Energy storage and motorisation: tanks, batteries and engine...

  • Page 49: Major Inspection

    Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician.
  • Page 50 HT43RTJ PRO - HT132RTJ PRO - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Signature : Intervention record number : Date : Name : 4000392130 E03.16 USA / GB...

  • Page 51: Maintenance Sheets

    HT43RTJ PRO - HT132RTJ PRO - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 52: General Points

    HT43RTJ PRO - HT132RTJ PRO - Maintenance 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
  • Page 53 HT43RTJ PRO - HT132RTJ PRO - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel.

  • Page 54: Bearings

    HT43RTJ PRO - HT132RTJ PRO - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. • Machine not use for a period of 6 months or more.

  • Page 55: Brakes

    : • If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. Second test : On ramp : •...

  • Page 56: Hydraulics

    Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary. Systematically change the oil in the hydraulic circuit every 2 years. • Only use oils that that match the technical characteristics that correspond to HAULOTTE® recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or contact HAULOTTE Services®.

  • Page 57: Evaluation Of Leaks On Hydraulic Cylinders

    • If the difference between two measurements does not exceed 4 cm : the test validates correct operation. • If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry out the additional tests described below. 4000392130 E03.16...

  • Page 58: Electric

    HT43RTJ PRO - HT132RTJ PRO - Maintenance Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. • Fix the cylinder with a comparator : •...

  • Page 59: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 60 Control-Oil change Wheel reducer 15 mn E002 Notes 4000392130 E03.16 USA / GB...

  • Page 61: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 62 Replacement Hydraulic filter cartridge 15 min E003 Notes 4000392130 E03.16 USA / GB...

  • Page 63: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 64 Filling-up-Oil change Fuel tank 15 mn E004 Notes 4000392130 E03.16 USA / GB...

  • Page 65: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 66 H25TPX - HB76J 21,5 daN.m (158 lbf.ft) H28TJ+ - HB86TJ+ 21,5 daN.m (158 lbf.ft) HT43RTJ PRO - HT132RTJ PRO 21,5 daN.m (158 lbf.ft) STAR 8 - STAR 22J - Ring on plate 13.5 daN.m (100 lbf.ft) STAR 8 - STAR 22J - Plate on mast foot 19.5 daN.m...
  • Page 67 In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as previously. • If the difference between two measurements does not exceed 2 mm : the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. 4000392130 E03.16...
  • Page 68 Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®). 4000392130 E03.16...

  • Page 69: E006 - Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 70 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 71 Steer wheel 320-236 Drive wheel 650-479 H28TJ+ - HB86TJ+ Steer wheel 650-479 Drive wheel 570-420 HT43RTJ PRO - HT132RTJ PRO Steer wheel 570-420 Drive wheel 127-94 STAR 6 - STAR 13 - STAR 6 P Steer wheel 127-94 Drive wheel...
  • Page 72 Replacement-Tightening Wheel 15 min E006 Notes 4000392130 E03.16 USA / GB...

  • Page 73: E007 - Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal Torque in N.m - lbf.ft diameter Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 74 Tightening Screws, bolts and nuts 15 min E007 Notes 4000392130 E03.16 USA / GB...

  • Page 75: E008 - Turntable Rotation Gearbox

    Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 76 Control-Oil change Turntable rotation gearbox 15 mn E008 Notes 4000392130 E03.16 USA / GB...

  • Page 77: E013 - Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 78 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Notes 4000392130 E03.16 USA / GB...

  • Page 79: E016-1 - Chains

    Control-Lubrication Chains E016 Control-Lubrication Chains 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves Use only adapted tools and auxiliary resources. Always wear the required protective clothing. This procedure must be performed after the first 50 hours and then every 250 hours or every 6 months.
  • Page 80 Length of 12 links (4) Star 6 - 8 - 10 HA32RTJ PRO - HA41RTJ PRO 11.5 mm 152.40 mm H28TJ+ - HT43RTJ PRO Star 8 - 10 14.50 mm 190.50 mm HTL 4014 - HTL 4017 - HTL 3614 - HTL 3617 24 mm 304.80 mm...
  • Page 81 5 - Check the tension of the chains Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 6 - Replacing the chains The chains must imperatively be changed every 10 years.
  • Page 82 Control-Lubrication Chains E016 Notes 4000392130 E03.16 USA / GB...

  • Page 83: E016-2 - Cables

    After work has been completed, all casings and safety devices must be restored completely and operational. 3 - Checking the cable transmission system In order to ensure safe use of machinery, Haulotte Group recommends that you perform the following inspections : Daily inspection •...
  • Page 84 • The maximum reduction in diameter from the original diameter must not exceed 1 mm. Machine Original diameter STAR 6 - 8 - 10 3 mm H21TX - H23TPX - H25TPX 9 mm HT43RTJ PRO 19 mm 4000392130 E03.16 USA / GB...
  • Page 85 4 - Check the tension of the cables Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 4000392130 E03.16...
  • Page 86 • Machine has been submitted to an abusive load or serious collision. • Machine has been exposed to an electrical arc. Contact Haulotte Services for further advice. Cables and cable elements are made from case hardened steel in a high-quality process. Deliver any scrap cables or cable elements to a dealer specialised in metal recycling in compliance with regulations.

  • Page 87: Ht43Rtj Pro - Ht132Rtj Pro

    Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO 1 - You will need • Standard tool kit • Place barriers around the perimeter of the •...
  • Page 88 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 Location of the cable nuts and chains Wrench No. 46 Wrench No. 30 Flat bar 19 Start the thermal engine : • Lift the boom to the highest position (without telescoping) to ensure that the sections are fully retracted.
  • Page 89 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 Element No. 3 N.B.-:-In this position, the threaded rod must extend beyond the nut by at least 50 mm. • Tighten the extension chains from the end of element No. 2 to element No. 4 complying with the measurement of 30 +/- 15 mm.
  • Page 90 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 Element No. 4 4000392130 E03.16 USA / GB...
  • Page 91 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 • Unscrew the extension chain and cable nuts by exactly 3. Make a mark on the nut to count the number of turns. • Tighten the retraction cables at the end of element No. 1 until element No. 3 moves.
  • Page 92 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 • Refit the retraction cable nut stops at the ends of elements No. 1 and 2. • Tighten the extension cables and chains by 2,5 turns. 4000392130 E03.16...
  • Page 93 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 • remount the fastening locknut at the end of element No. 2. • Refit the stop plate for the extension cable nuts at the rear of the boom and the locknuts for each cable.
  • Page 94 Cables and chains Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO E053 Notes 4000392130 E03.16 USA / GB...

  • Page 95: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 96 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 97 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000392130...
  • Page 98 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000392130 E03.16 USA / GB...

  • Page 99: Telescope

    Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 100 Lubrication Telescope 15 mn E022 Notes 4000392130 E03.16 USA / GB...

  • Page 101: Generator Option (For Ht132Rtj Pro Only)

    N.B.-:-The voltage between each phase must be between 210 V AC and 240 V AC. • Measure the voltage at the 110 V outlet. N.B.-:-The voltage at each outlet must be between 110 V AC and 135 V AC. If a malfunction occurs, contact HAULOTTE Services®. 4000392130 E03.16...
  • Page 102 • Press the TEST button on the plug situated in the cage. • Check that there is no voltage at the outlet. • Reset the outlet by pressing the RESET button. If a malfunction occurs, contact HAULOTTE Services®. 5 - Additional operation Place the machine in its operating configuration.

  • Page 103: Cable Carrier Cat Track

    Control Cable carrier cat track 30 min E048 Control Cable carrier cat track 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 104 Control Cable carrier cat track 30 min E048 Notes 4000392130 E03.16 USA / GB...

  • Page 105: Diagnosis Assistance

    • Control box relays are engaged. • Fuse status. • Ground control box solenoid valve status. If the malfunction persists, consult the troubleshooting table to identify the problem. IF you cannot identify the problem, contact HAULOTTE Services®. 4000392130 E03.16 USA / GB...

  • Page 106: Troubleshooting

    HT43RTJ PRO - HT132RTJ PRO - Diagnosis assistance 2 - Troubleshooting Diagnosis HT43RTJ PRO - HT132RTJ PRO Problem Probable cause Solution Empty fuel tank Fill the tank Leak or air in the fuel circuit Contact HAULOTTE Services® Clogged fuel filter...
  • Page 107 HT43RTJ PRO - HT132RTJ PRO - Diagnosis assistance Problem Probable cause Solution Ground control box selector key is set to Turn the ground control box selector key to ground control box position platform control box position Remove some weight Do not exceed the authorised limit...
  • Page 108 HT43RTJ PRO - HT132RTJ PRO - Diagnosis assistance Notes 4000392130 E03.16 USA / GB...

  • Page 109: Electric Circuit

    HT43RTJ PRO - HT132RTJ PRO - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature : HT43RTJ PRO - HT132RTJ PRO Marking Description ((1.)) SR601 Weighing relative angle measurement ((1.)) SR600 Weighing absolute angle measurement...
  • Page 110 HT43RTJ PRO - HT132RTJ PRO - Electric circuit Marking Description HA907 Buzzer HA901 Turntable buzzer EL903 Beacon light option EL904 Work light option SM902 Drive joystick SM901 Telescoping joystick SM900 Turntable rotation and lifting joystick KA300 Engine start-up relay KM800...
  • Page 111 HT43RTJ PRO - HT132RTJ PRO - Electric circuit Marking Description SB803 E-stop button (chassis) SB801 E-stop button (turntable) SA905 Start-up switch (ground control box) SB800 'Enable Switch' pedal SA301 Pre-heating switch ((1.)) SR520 - SR521 Boom angle measurement ((1.)) SL530 - SL531...
  • Page 112 YV807 Emergency valve for boom and telescopic boom combined movements (1.) If a component in the platform or ground control box is replaced, a HAULOTTE Services® technician will calibrate the radius limit system or initiate the wei- ghing system 4000392130 E03.16...

  • Page 113: Fuses

    - Electric circuit 2 - Fuses Locations FU15 FU11 FU14 FU70 FU120 FU16 FU1 FU4 FU9 FU10 Description of the components HT43RTJ PRO - HT132RTJ PRO Marking Description 10 A Engine power supply circuit fuse 80 A Pre-heating control circuit fuse...

  • Page 114: Relays And Terminals

    HT43RTJ PRO - HT132RTJ PRO - Electric circuit 3 - Relays and terminals Locations KA301 KA37 KA300 KA302 Description of the components HT43RTJ PRO - HT132RTJ PRO Marking Description KA300 Engine start-up relay KA37 Injection pump control relay KM800 Electric pump relay...

  • Page 115: Connectors

    4 - Connectors Locations 1 2 6 50 52 55 5 36 37 40 41 42 43 44 45 Description of the components HT43RTJ PRO - HT132RTJ PRO Marking Description Beacon light EL903 2 / 4 / 28 Lower cabin door...
  • Page 116 HT43RTJ PRO - HT132RTJ PRO - Electric circuit Marking Description Chain n° *1 breakage sensor SQ801 Retracted boom telescope sensor SQ530 11 ° tilt sensor SQ800 3 ° tilt sensor SQ800 Hydraulic tank temperature probe ST900 Lower boom sensor SQ520...

  • Page 117: Diagnosis Assistance Indicators

    YV106 YV150R YV151L YV151R YV800 YV650L YV750L YV650L YV750R Description of the components : HT43RTJ PRO - HT132RTJ PRO Marking Description YV800 LS control solenoid valve YV106 Steering or outrigger selection solenoid valve YV100 Differential locking control solenoid valve YV110...

  • Page 118: Locations And Functions Of The Main Safety Features

    - Electric circuit 6 - Locations and functions of the main safety features 6.1 - LOCATION OF THE LIMIT SWITCH AND SENSORS Locations : HT43RTJ PRO - HT132RTJ PRO SR601 - SR600 SP600 - SP601 SQ650 - SQ651 SQ530 - SQ532...
  • Page 119 HT43RTJ PRO - HT132RTJ PRO - Electric circuit Description of the components HT43RTJ PRO - HT132RTJ PRO Marking Description Function SR601 Weighing relative angle measurement Controls overload SR600 Weighing absolute angle measurement Controls overload ST300 Engine overheating pressure switch Engine cut-off...

  • Page 120: Locations Of The Solenoid Valves

    HT43RTJ PRO - HT132RTJ PRO - Electric circuit 6.2 - LOCATIONS OF THE SOLENOID VALVES Locations : HT43RTJ PRO - HT132RTJ PRO YV720 - YV650 - YV620 - YV750R - YV750L YV900 - YV420 - YV520 - YV250 YV530 - YV650 - YV805...

  • Page 121: Buzzers

    HT43RTJ PRO - HT132RTJ PRO - Electric circuit 7 - Buzzers Description of the components : HT43RTJ PRO - HT132RTJ PRO Marking Description HA907 Buzzer Buzzer : • Tilt sensor HA901 • Overload • Temperature Buzzer Platform control box : •...
  • Page 122 HT43RTJ PRO - HT132RTJ PRO - Electric circuit Notes 4000392130 E03.16 USA / GB...
  • Page 123 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Locations : HT43RTJ PRO - HT132RTJ PRO YV720 - YV650 - YV620 - YV750R - YV750L YV900 - YV420 - YV520 - YV250 YV530 - YV650 - YV805...
  • Page 124 HT43RTJ PRO - HT132RTJ PRO - Hydraulic circuit Description of the components HT43RTJ PRO - HT132RTJ PRO Marking Description YV800 Solenoid valve LOAD SENSING YV900 Jib, axle extension, outrigger and steering PVG solenoid valve YV520 Boom lifting control solenoid valve...
  • Page 125 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services® intervention number. Number of HAULOTTE Services®...
  • Page 126 HT43RTJ PRO - HT132RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392130 E03.16 USA / GB...
  • Page 127 HT43RTJ PRO - HT132RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392130 E03.16 USA / GB...
  • Page 128 HT43RTJ PRO - HT132RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392130 E03.16 USA / GB...
  • Page 129 HT43RTJ PRO - HT132RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392130 E03.16 USA / GB...
  • Page 130 HT43RTJ PRO - HT132RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392130 E03.16 USA / GB...
  • Page 131 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1 - HT43RTJ PRO - HT132RTJ PRO 1.1 - ENGINE UNIT (I) 4000392130_E03.16_USA / GB...
  • Page 132 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.2 - ENGINE UNIT (II)
  • Page 133 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.3 - TURRET UNIT...
  • Page 134 Electrical diagram HT43RTJ PRO - HT132RTJ PRO...
  • Page 135 Electrical diagram HT43RTJ PRO - HT132RTJ PRO...
  • Page 136 Electrical diagram HT43RTJ PRO - HT132RTJ PRO...
  • Page 137 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.4 - FRAME UNIT...
  • Page 138 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.5 - BASKET UNIT...
  • Page 139 Electrical diagram HT43RTJ PRO - HT132RTJ PRO...
  • Page 140 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.6 - OPTION ST 90 3 12V PLUG TEMP SENS RUSSIA HORN LC B ANEMOMETER...
  • Page 141 Electrical diagram HT43RTJ PRO - HT132RTJ PRO 1.7 - NEW ARCHITECTURE...
  • Page 142 Electrical diagram HT43RTJ PRO - HT132RTJ PRO...
  • Page 143 Hydraulic diagram HT43RTJ PRO - HT132RTJ PRO 1 - HT43RTJ PRO - HT132RTJ PRO 1.1 - FOLIO 1/1...
  • Page 144 Hydraulic diagram HT43RTJ PRO - HT132RTJ PRO...

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