Haulotte HA20RTJ Operator's Manual
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Haulotte HA20RTJ Operator's Manual

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Operator's manual
Operator's manual
HA20RTJ - HA20RTJ O - HA20RTJ PRO -
HA61RTJ O - HA61RTJ PRO
24203 0
E 05.18
USA
E 06.18 - V2
4000715370
USA / GB

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Summary of Contents for Haulotte HA20RTJ

  • Page 1 Operator's manual Operator's manual HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO 24203 0 E 05.18 E 06.18 - V2 4000715370 USA / GB...
  • Page 2 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO E 06.18 - V2 4000715370 USA / GB...

  • Page 3: Table Of Contents

    3.2.2 - HAULOTTE Activ'Screen 2......3.3 - Platform control box ......... . .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ......2 - Working area assessment ......3 - Inspection and Functional test .
  • Page 5 Operator's manual 5 - Transportation....... . . 5.1 - Putting in transport position........5.2 - Machine layout .
  • Page 6 Operator's manual MAINTENANCE 1 - General ........2 - Maintenance Schedule .
  • Page 7 - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi- cations to the aerial work platform must be approved by HAULOTTE®.

  • Page 8: User Responsibility

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 1 - User responsibility 1.1 - OWNER'S RESPONSIBILITY The owner (or hirer) has the obligation : • To inform operators of the instructions contained in the Operator's Manual.

  • Page 9: Operator's Responsibility

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 1.4 - OPERATOR'S RESPONSIBILITY The operator has the obligation to : • Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

  • Page 10: Safety

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2 - Safety 2.1 - SAFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

  • Page 11: Falling Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform.

  • Page 12: Overturning / Tip-Over Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity.
  • Page 13 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword Using a machine on a slope : Do not exceed the slope limit for each operation. Section B 4.1 - Technical specifications. Slope : • Driving in transport position on an upward or downward slope.
  • Page 14 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword N.B.-:-T EAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN COMMUNICATING WEATHER CONDITIONS WIND SPEED RANGE AT ABOVE FLAT CLEAR LAND IS ASSOCIATED WITH EACH DEGREE...

  • Page 15: Electrocution Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 16: Explosion / Fire Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER •...
  • Page 17 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword • Be aware of driving direction. • When turret is slewed/rotated 180°, the platform is now facing the rear of the machine. • Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

  • Page 18: Uncontrolled Movement Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.7 - Uncontrolled movement Hazards Do not use a damaged or malfunctioning machine. Be aware of uncontrolled movement and always respect the following : • Maintain clearance from high voltage lines.

  • Page 19: Safety Inquiries

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 3 - Safety inquiries Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

  • Page 20: Compliance

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Owner Information Update Form

    Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : E 06.18 - V2...

  • Page 22: Product Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 5.2 - PRODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range.

  • Page 23: Familiarization

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Familiarization 1 - General safety 1.1 - INTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground.

  • Page 24: Decal Content

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.2 - DECAL CONTENT Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms. Decals provide the following information : •...

  • Page 25: Symbols And Colors

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.3 - SYMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 26: Symbols Legend And Definitions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.5 - SYMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 27: Models Description

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 2 - Models description Regulations Models HA61RTJO ANSI and CSA standards HA61RTJ PRO HA20RTJ CE, AS and EAC standards HA20RTJO HA20RTJ PRO E 06.18 - V2...

  • Page 28: Primary Machine Components

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3 - Primary machine components 3.1 - LAYOUT HA20RTJ - HA20RTJO - HA20RTJPRO - HA61RTJO - HA61RTJPRO C163 C4 C150 C8 C113 C164 C165 E 06.18 - V2...
  • Page 29 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Description Marking Description Chassis Arm lifting cylinder Steering wheel Ground control box + Universal plug Rear drive wheel (and steer wheel if Tilt sensor...

  • Page 30: Ground Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.2 - GROUND CONTROL BOX 3.2.1 - Layout General view E 06.18 - V2 4000715370 USA / GB...
  • Page 31 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Marking Name Description Function By pressing on : Tilt the platform towards the front of the machine Platform upgrade control By pressing on...
  • Page 32 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Name Description Function By pressing on : This should be used ONLY when SA801 "Overriding system" control normal operation from the ground box is unavailable - use...
  • Page 33 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Name Description Function : De-energizes control system Control box activation key SA900 : Platform control box energized switch : Ground control box energized Activ'Screen 2 (1.) For machines fitted with...

  • Page 34: Haulotte Activ'screen 2

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.2.2 - HAULOTTE Activ'Screen 2 Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the ground control box displays in real time the machine operating status.
  • Page 35 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization On initial start-up of the machine or after 3 day of inactivity, the following screens are displayed in order. Controls and indicators Icon Description Function...
  • Page 36 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Access code not yet entered Access code entered is correct (Level 1, 2 or 3 depending on...
  • Page 37 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function The machine can be personalized with a user identification code. Personalization is only possible with level 2 access.
  • Page 38 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Emergency mode is activated when : • The E-Stop at platform control box is pushed in (de-energized).
  • Page 39 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Machine model zone Machine Model •...
  • Page 40 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization • The timer flashes if the Hourmeter engine is switched on and the hourmeter increases. The Maintenance Tool icon and the number of hours remaining until the next...
  • Page 41 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) E 06.18 - V2 4000715370...
  • Page 42 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization • Icon is ON if there is no charge output detected from the alternator Battery State • Icon is flashing if a failure code for the alternator is detected (code F09.10)
  • Page 43 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Icon is ON if Engine warning is detected.
  • Page 44 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Diesel Power mode used •...
  • Page 45 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Displays the machine battery voltage. The indicator...
  • Page 46 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Displays the pictogram Pictogram and title...
  • Page 47 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Layout Selector switch is in...
  • Page 48 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Layout Engine’s automatic preheat system is active.
  • Page 49 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Fuel level is low. Refill the fuel tank to the marked level.
  • Page 50 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) Layout The HaulotteDiag Diagnostic in progress...
  • Page 51 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) CAN network fault F12.01 bus CAN fault...
  • Page 52 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Home screen (dashboard) (Will be visible - depending on the machine) • Displays the reference Machine software version...
  • Page 53 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Machine fault (Will be visible - depending on the machine) Machine fault icons Failure code F01.xx Fault - Variator Failure code F09.xx...
  • Page 54 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Controls and indicators Icon Description Function Icon Description Function Machine fault (Will be visible - depending on the machine) Machine fault icons Failure code F05.xx Fault - joystick Failure code F13.xx...

  • Page 55: Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.3 - PLATFORM CONTROL BOX 3.3.1 - Layout General view Controls and indicators Marking Name Description Function Move forward : Forward drive Drive joystick Move backwards : Reverse drive...
  • Page 56 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Name Description Function Move upwards : Raise platform SA721 Platform leveling switch Move downwards : Platform lowers Toggle and hold : Back-up unit activated...
  • Page 57 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Name Description Function Move backwards : Starts or Stops the engine Engine start-up / stop SA303 (depending on the engine's operating (ON/OFF) selector mode (1.) For machines fitted with...

  • Page 58: Display Panel (Led's 101 - 117)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.3.2 - Display Panel (LED'S 101 - 117) Platform control box display Marking Name Symbol Function LED 101 HL900 Power ON LED 102 HL300 Combustion engine pre-heating...
  • Page 59 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Name Symbol Function LED 113 HL804 Not used LED 114 HL802 Overload LED 115 HL250 Not used LED 116 HL720 Platform leveling HL806 Not used LED 117 (1.) If machine equipped with dual load...
  • Page 60 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Symbol Description Machine switched on : • Rapid flashing : Machine is ON, but platform control box is not active but the ground control box is ON.

  • Page 61: Dpf (Diesel Particle Filter) (If Equipped)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.4 - DPF (DIESEL PARTICLE FILTER) (IF EQUIPPED) • The DPF (Diesel Particle Filter) system is designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine.
  • Page 62 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Ground control DPF state Machine behaviour Platform control Soot loading level • Regeneration needed. • Automatic regeneration • Sounding alarm. available. Level 2 Blinking Blinking •...

  • Page 63: Automatic Regeneration

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 4 different ways of regeneration are possible. 3.4.1 - Automatic regeneration The automatic regeneration occurs during normal machine usage without any interruption. When automatic regeneration is on-going : : icon lights up on ground control box.

  • Page 64: To Stop Manual Regeneration

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.4.4 - To stop manual regeneration Use this function only in case of emergency. Regeneration process can be stopped by : • Press the inhibition button and hold for 5 seconds.

  • Page 65: Performance Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 4 - Performance Specifications 4.1 - TECHNICAL CHARACTERISTICS For USA : The design standard used for manufacturing the machine depends on its date of manufacture.
  • Page 66 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA20RTJ HA20RTJ O - HA61RTJ O Fuel type Diesel Fuel Only Engine - Tier IV Engine type Kubota V2403 - CR - TI - E4B - 48,6 kW - 65,2 hp...
  • Page 67 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA20RTJ PRO - HA61RTJ PRO Characteristics - Dimensions Imp. Maximum working height 20,60 m 67 ft 7 in Maximum platform height 18,60 m 61 ft 0 in...
  • Page 68 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA20RTJ PRO - HA61RTJ PRO Engine power 37,4 kW - 50,2 hp CO emission 0,07 g/kWh - 0,05 g/hph HC + NO emission 2,73 g/kWh - 2,03 g/hph...
  • Page 69 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization ANSI A92.5 standard Machine HA20RTJ O - HA61RTJ O HA20RTJ PRO - HA61RTJ PRO Characteristics - Dimensions Imp. Imp. Maximum working height 20,60 m 67 ft 7 in...
  • Page 70 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA20RTJ O - HA61RTJ O HA20RTJ PRO - HA61RTJ PRO CO emission 0,07 g/kWh - 0,05 g/hph HC + NO emission 2,73 g/kWh - 2,03 g/hph...

  • Page 71: Working Area / Range Of Motion

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 4.2 - WORKING AREA / RANGE OF MOTION HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO ft in 6ft 6in...

  • Page 72: Decals And Markings Locations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 5 - Decals and markings locations CE and AS standards E 06.18 - V2 4000715370 USA / GB...
  • Page 73 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization CE and AS standards Marking Color Description Quantity HA20RTJ HA20RTJO HA20RTJ PRO Height of the floor and load 4000701800 Maximum Pressure per Tire - Floor...
  • Page 74 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization In german ( CE standard) : 307P222730 In english ( CE and AS standards) : 307P222740 In chineese ( CE standard) : 4000698920 In korean ( CE and AS standards) : 4000618590...
  • Page 75 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Blue Battery + 4000071960 Blue Battery - 4000071970 Yellow Socket - 240 V 4000027120 Other Transport height 4000417480 Other Made in Europe CE standard only : 4000137690...
  • Page 76 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization EAC standard E 06.18 - V2 4000715370 USA / GB...
  • Page 77 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization EAC standard Marking Color Description Quantity HA20RTJ HA20RTJO HA20RTJ PRO Height of the floor and load 4000423800 Blue Maximum Pressure per Tire - Floor Loading...
  • Page 78 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Orange Hand crushing hazard - Snapping up 307P226940 Yellow Revolving cradle 307P215290 Information - Explanation - LOW SULFUR - For Russia : 4000416640 Blue For Tier IV only...
  • Page 79 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Notes E 06.18 - V2 4000715370 USA / GB...
  • Page 80 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization ANSI and CSA standards E 06.18 - V2 4000715370 USA / GB...
  • Page 81 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization ANSI and CSA standards Marking Color Description Quantity HA61RTJO HA61RTJ PRO ANSI A92.5 standard : In english : 4000424360 In french : 4000424370 Height of the floor and load In spanish : 4000424380 ANSI A92.20 and CSA B54.6 standards :...
  • Page 82 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization In english : 4000024840 Orange Risk of crushing - Do not place foot In french : 4000068180 In spanish : 4000086610 In english : 4000024860...

  • Page 83: Pre-Operation Inspection

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 84: Working Area Assessment

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.

  • Page 85: Inspection And Functional Test

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 3 - Inspection and Functional test 3.1 - DAILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 86 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Page or associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot Check state of tires/tyres and inflations Thermal engines Check engine fuel level (Top up the oil if necessary)
  • Page 87 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Page or associated Comments procedure Check for the presence, cleanliness and readability of the manufacturer's plates, security labels, user manual and maintenance manual Check the cleanliness and readability of the control box...

  • Page 88: Safety Functional Checks

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 89: Activation Of Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.2 - ACTIVATION OF CONTROLS The deadman foot pedal (enable switch) must be activated to allow any movement. The "Enable Switch" system depends on the machine configuration and will consist of one of the following : •...

  • Page 90: Buzzers Test

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.3.2 - Buzzers test From the ground control box Step Action Pull both E-Stop buttons ( 9 ) at ground box and ( 46 ) at platform box.

  • Page 91: Oscillating Axles (If Equipped)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.6 - OSCILLATING AXLES (IF EQUIPPED) To improve the driving capability on rough terrain, the front axle is equipped with an oscillating mechanism. When the extending structure is retracted and is in the stowed position, oscillating mechanism is unlocked to adapt itself to the features of ground operation.

  • Page 92: Travel Speed Limitation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.8 - TRAVEL SPEED LIMITATION The machine has a selector of 3 driving speeds - low, medium and high. All driving speeds are authorised when extending structure of the machine is in stowed position (transport configuration).

  • Page 93: Operation Instructions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Operation instructions 1 - Operation 1.1 - INTRODUCTION Only trained and authorized personnel shall be permitted to operate this aerial work platform. Prior to operation : •...
  • Page 94 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions • 'Enable Switch' selector / Back-up unit selector (6) : • With engine running, the selector ( 6 ) functions as an "enable switch" only.

  • Page 95: Operation From The Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 1.3 - OPERATION FROM THE PLATFORM CONTROL BOX • The platform control box is energized only when : • The E-stop buttons on both ground and platform control boxes are not pressed in.

  • Page 96: Operation Of Overriding System From Ground Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions • A buzzer beeps in the following conditions : • When power is switched on. • When platform is overloaded (if fitted). • When machine is on a slope greater than the rated slope.

  • Page 97: Ground Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 2 - Ground control box 2.1 - TO START AND STOP THE MACHINE - DIESEL ENGINE • Check that the E-stop buttons ( 9 ) at ground control box and ( 46 ) at platform control box are not pressed in.

  • Page 98: Boom And Arm Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 2.3 - BOOM AND ARM CONTROLS Platform leveling is available, regardless of the work height. Even at low movement speeds, use the controls with caution.
  • Page 99 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Control Action Press the platform rotation control ( 8 ) for a clockwise rotation Platform rotation Press the platform rotation control ( 8 ) for an counterclockwise rotation E 06.18 - V2...

  • Page 100: Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3 - Platform control box 3.1 - TO START AND STOP THE MACHINE To start the machine : At the ground control box : •...

  • Page 101: Drive And Steer Control

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3.2 - DRIVE AND STEER CONTROL To activate drive and steer functions, press the 'Enable switch' foot pedal and simultaneously operate the joystick ( 33 ) for the desired function.

  • Page 102: Boom And Arm Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3.3 - BOOM AND ARM CONTROLS Activate the desired control and the 'Enable switch' foot pedal simultaneously to perform that selected function. 'Enable Switch' foot pedal...

  • Page 103: Additional Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Control Action Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation. Turntable rotation Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW) rotation.

  • Page 104: Emergency Procedure

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 4 - Emergency procedure 4.1 - IN CASE OF POWER LOSS In case of loss of the main power source, the secondary (back-up) power unit, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.

  • Page 105: To Rescue Operator In Platform

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 4.2 - TO RESCUE OPERATOR IN PLATFORM In a situation where an operator located in the platform needs to be rescued (for example in case of illness, injury or trapped against a structure making the control box inaccessible), the rescue personel at ground level needs to obtain rapid and direct access to operating functions.

  • Page 106: No Power Available

    HAULOTTE Services®. All safety functions are no longer active and several hazards may occur. Improper use of the equipment will result in death or serious injuries. If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

  • Page 107: Transportation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5 - Transportation 5.1 - PUTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle.

  • Page 108: Machine Layout

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.2 - MACHINE LAYOUT Turntable rotation enabled Turntable rotation disabled Machine stowing N.B.-:-S ECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG DISTANCES OR HAULING MACHINE ON A TRUCK E 06.18 - V2...

  • Page 109: Unloading

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.3 - UNLOADING Before unloading, check that the machine is in good condition. • Remove the turntable rotation locking pin (Section D-Machine layout). • Remove the tie downs.

  • Page 110: Towing

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.4 - TOWING In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle : •...

  • Page 111: Re-Engaging The Drive Hubs

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer functions. 5.4.2 - Re-engaging the drive hubs •...

  • Page 112: Storage

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.5 - STORAGE The machine can be stored in a designated area when not in use. If it has been stored for longer than 3 months without use then a periodic inspection must be conducted.

  • Page 113: Lifting Operation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.6 - LIFTING OPERATION During loading / unloading operation with an overhead crane, it is important to respect the following : • Put the machine in stowed position, boom and arm fully retracted and lowered.

  • Page 114: Cold Weather Recommendations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 6 - Cold Weather Recommendations In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any function thereby preventing any damage to the hydraulic system.

  • Page 115: Hydraulic Oil

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 6.2 - HYDRAULIC OIL External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range.
  • Page 116 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Notes E 06.18 - V2 4000715370 USA / GB...

  • Page 117: General Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications General Specifications Notes E 06.18 - V2 4000715370 USA / GB...

  • Page 118: Machine Dimensions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 1 - Machine dimensions Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position.

  • Page 119: Major Component Masses

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications Machine HA20RTJ PRO - HA61RTJ PRO Marking Specifications - Dimensions Imp. Overall length of machine 8,80 m 28 ft 10 in Overall width of machine...

  • Page 120: Acoustics And Vibrations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 3 - Acoustics and vibrations The acoustics and vibrations specifications are based upon the following conditions : • The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.

  • Page 121: Wheel/Tire Assembly

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 4 - Wheel/Tire assembly 4.1 - TECHNICAL SPECIFICATIONS Component Standard wheel HA20RTJ Standard wheel HA20RTJ O Standard wheel HA20RTJ PRO 4000278720 4000075640 Reference number...
  • Page 122 • 2 aperture holes are cut. Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
  • Page 123 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist.

  • Page 124: Options

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5 - Options 5.1 - ON-BOARD GENERATOR 5.1.1 - Principle The on-board generator supplies voltage ( 220 V or 110 V depending; on the option) in the basket to connect a power tool.

  • Page 125: Glazier's Kit

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2 - GLAZIER'S KIT 5.2.1 - Description This attachment is an assembly designed to transport panels. The assembly comprises of a tray that extends along the length of the floor. The panel(s) should be placed in the tray and secured to the guard rail with a strap (not supplied).

  • Page 126: Pre-Operation Inspection

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.4 - Pre-operation inspection • Check that the tray has no cracks or other damage. • Check that the cradle is correctly installed and secured to the platform.

  • Page 127: Assembly / Dis-Assembly

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.6 - Assembly / Dis-assembly Tray Marking Description Tray (Panel carrier) Platform Screws and nuts Collars COLSON Plastic protection • Fix the tray ( 1 ) to the platform ( 2 ) using screws and bolts ( 3 ) •...

  • Page 128: Specific Decals

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.7 - Specific decals Location of the decals Marking Description Quantity Part number Risk of overturning 40000131830 CE / AS : 4000131630 Equipment characteristics ANSI / CSA: 4000131730 E 06.18 - V2...

  • Page 129: Activ' Shield Bar - Secondary Guarding System (If Fitted)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM (IF FITTED) 5.3.1 - Description General Specification Activ' Shield Bar : • The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel when the platform is in confined spaces.

  • Page 130: Characteristics

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.2 - Characteristics Marking Description Activation bar Green indicator light Sensor Blue flashing light E 06.18 - V2 4000715370 USA / GB...

  • Page 131: Safety Precautions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.3 - Safety precautions It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ' Shield Bar.

  • Page 132: Pre-Operation Inspection

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service.

  • Page 133: Specific Decals

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.6 - Specific decals Location of the decals Marking Description Quantity Part number Do not lean on the bar 4000206690 Activ' Shield Bar controls...

  • Page 134: Swing Gate

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.4 - SWING GATE 5.4.1 - Description "SWING GATE" consists of a laterally mounted pivoting ½ gate with closing latch, which enables a better access to platform. Spring loaded hinges and a latching mechanism allows the gate to swing inwards only.

  • Page 135: Safety Precautions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.4.3 - Safety precautions • The gate is part of the guardrail system and must be securely fastened after entering the platform. • Pay attention to the toe board when entering or exiting the platform.
  • Page 136 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications Notes E 06.18 - V2 4000715370 USA / GB...

  • Page 137: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 138: Maintenance Schedule

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. According to the current regulations, this machine has been designed for a minimum service life of 10 years.

  • Page 139: Inspection Program

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Maintenance 3 - Inspection program 3.1 - GENERAL PROGRAM The machine must be inspected on a regular basis at intervals of no less than once 1 per year.

  • Page 140: Daily Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 141: Major Inspection

    This evaluation must take place after 10 years of operation and then repeated every 5 years thereafter. The severity of operating conditions may require frequent inspections. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician. This inspection includes : •...

  • Page 142: Repairs And Adjustments

    Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.

  • Page 143: Other Information

    • When contacting our After Sales Service, ensure that you provide the machine model and serial number. • When ordering any consumables or spare parts, please use this manual and the HAULOTTE® Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts interchangeability and correct machine operation.

  • Page 144: Conditions Of Warranty

    • If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.
  • Page 145 • Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

  • Page 146: Subsidiary Contact Information

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No.

  • Page 147: California Warning

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information 2.1 - CALIFORNIA WARNING For the engine powered machines destined to the US market (Standards ANSI and CSA) CALIFORNIA Proposition 65 Warning Operating, servicing and maintaining a passenger vehicle or...
  • Page 148 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information Notes E 06.18 - V2 4000715370 USA / GB...

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