Page 1 Maintenance Book MAINTENANCE BOOK HT43RTJ PRO - HT132RTJ PRO E 06.21 4001034910 USA / GB...
Page 2 HT43RTJ PRO - HT132RTJ PRO E 06.21 24203 4001034910 0 USA / GB...
Page 3: Table Of Contents
2.3 - HAULOTTE Services®........
Page 4 Maintenance Book Familiarization 1 - Primary machine components ... . 1.1 - Layout............1.2 - Ground control box .
Page 5 Maintenance Book Inspection and maintenance schedule 1 - Inspection program ..... 2 - Daily inspection ......3 - Preventive maintenance .
Page 6 Maintenance Book Air filter replacement ....MP0010 - Wear pad check ..... . MP0011 - Hydraulic tank level .
Page 7 Maintenance Book Trouble shooting and diagram 1 - Trouble shooting ..... . 1.1 - Recommendations......... . . 1.2 - Description .
Page 8 Maintenance Book...
Page 9: Preface - Foreword
Only the specifications in this manual should be used to study the suitability of the equipment for the intended use. This maintenance and repairs book is specific to the HAULOTTE® products listed on the cover page of this manual. The maintenance book is intended for the on-site maintenance technician.
Page 10: Symbols And Colors
HT43RTJ PRO - HT132RTJ PRO - Preface - Foreword 1 - Symbols and colors Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.
Page 11 HT43RTJ PRO - HT132RTJ PRO - Preface - Foreword Decals Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury. Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.
Page 12 HT43RTJ PRO - HT132RTJ PRO - Preface - Foreword Notes E 06.21 4001034910 USA / GB...
Page 13: Safety
HT43RTJ PRO - HT132RTJ PRO - Safety Safety 1 - General safety rules 1.1 - AINTENANCE IMPLEMENTATION Your safety and the safety of the people around are essential. Make sure the work area is clean in order to not to pollute the system of the machine.
Page 14: Uncontrolled Movement Hazard
HT43RTJ PRO - HT132RTJ PRO - Safety 1.2 - NCONTROLLED MOVEMENT AZARD Be aware of uncontrolled movement and always respect the following : • Maintain clearance from high voltage lines. • Maintain clearance from generators, radar, electromagnetic fields. • Never expose the batteries or electrical components to water (high pressure washer, rain).
Page 15: Explosion / Fire Hazards
HT43RTJ PRO - HT132RTJ PRO - Safety Do not operate the machine : • Do not operate the machine when close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.
Page 16: Maintenance And Repair Training
2.3 - HAULOTTE S ® ERVICES The HAULOTTE® is at your service in all 5 continents of the world via an extensive network of its own factory trained technicians, who are ready to respond to your every need. 2.4 - RAINING Whether you want to just service your equipment or carry out a complete overhaul, HAULOTTE®...
Page 17: Product Modification
HAULOTTE Services®. Do not hesitate to contact HAULOTTE Services® , should you have any questions relating to the issued bulletin(s) or with questions on the policy itself.
Page 18 HT43RTJ PRO - HT132RTJ PRO - Safety Notes E 06.21 4001034910 USA / GB...
Page 19 HT43RTJ PRO - HT132RTJ PRO - Familiarization Familiarization Notes E 06.21 4001034910 USA / GB...
Page 20: Primary Machine Components
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1 - Primary machine components 1.1 - AYOUT HT43RTJ PRO - HT132RTJ PRO C27 - C28 C166 E 06.21 4001034910 USA / GB...
Page 21 HT43RTJ PRO - HT132RTJ PRO - Familiarization Marking Description Marking Description Chassis Right counterweight Front driven steering axle Left counterweight Rear drive and/or steer wheel Tie-down (and/or lifting) points Boom lift cylinder Platform Extendable fixed axle Platform control box Extendable swing axle...
Page 22: Ground Control Box
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1.2 - ROUND CONTROL BOX 1.2.1 - Layout General view Afficheur (1 - 10) LED’s display panel Start / Stop SEALED EMERGENCY BUTTON USAGE ONLY IN CASE OF EMERGENCY AUTO 4000009810 e 17 ou 43 17 or 43 E 06.21...
Page 23 HT43RTJ PRO - HT132RTJ PRO - Familiarization Controls and indicators Marking Name Description Function SA620U Move upwards : Jib lifting Jib lifting / lowering switch SA620D Move downwards : Jib lowering SA530O Move to the left : Boom extends Boom telescoping switch...
Page 24: Display Panel (Led's 1 - 10)
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1.2.2 - Display Panel (LED'S 1 - 10) Indicators / Cluster Marking Description Overriding system : LED 1 • Permanently lighted while the overriding switch is being used Fault : LED 2 • Rapid flashing if a fault is active (current defect) •...
Page 25 HT43RTJ PRO - HT132RTJ PRO - Familiarization Symbol Description Illuminated when service counter is displayed • Illuminated when engine is not running or when hour meter is displayed • Flashing engine in operation Low fuel level Illuminated when engine is not running, or if the engine is running and there is...
Page 26: Platform Control Box
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1.3 - LATFORM CONTROL BOX 1.3.1 - Layout General view Controls and indicators Marking Name Description Function Move forward : Forward drive Drive joystick Move backwards : Reverse drive SM902 Press right side of button : Right-hand steering...
Page 27 HT43RTJ PRO - HT132RTJ PRO - Familiarization Marking Name Description Function LPG : Propane Gas supply SA304 Fuel selector G : Petrol/Liquid propane gas or diesel supply High-speed drive SA110 Drive speed selector Low-speed drive Pulled out : Platform control box energized...
Page 28: Display Panel (Led's 101 - 117)
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1.3.2 - Display Panel (LED'S 101 - 117) Upper control box display LED 101 LED 102 LED 103 LED 104 LED 105 LED 106 LED 107 LED 108 LED 109 LED 110 LED 111...
Page 29 HT43RTJ PRO - HT132RTJ PRO - Familiarization Marking Name Symbol Function LED 113 HL804 Radius limit LED 114 HL802 Overload LED 115 HL250 Turret at 180° 0° LED 116 HL720 Platform leveling 0° 450 kg LED 117 HL806 Load selection 450 kg (1000 lbs) 1000 lbs 1.
Page 30: Axle Extension Control Box
HT43RTJ PRO - HT132RTJ PRO - Familiarization 1.4 - XLE EXTENSION CONTROL BOX 1.4.1 - Layout General view Controls and indicators Marking Function Cylinder lifting/lowering and chassis lifting/lowering on fixed axle Fixed axle extension/retraction Cylinder lifting/lowering and chassis lifting/lowering on swing axle...
Page 31 HT43RTJ PRO - HT132RTJ PRO - Familiarization Notes E 06.21 4001034910 USA / GB...
Page 32: List Of Actuators And Sensors
HT43RTJ PRO - HT132RTJ PRO - Familiarization 2 - List of actuators and sensors 2.1 - ENSORS Sensors E 06.21 4001034910 USA / GB...
Page 33 HT43RTJ PRO - HT132RTJ PRO - Familiarization Name Description SL530 Length transducer for telescopic boom SL531 Length transducer for telescopic boom SP100 Hydraulic high-speed drive pressure switch SP300 Engine oil pressure detection SP600 Small chamber pressure measurement for overload detection...
Page 34: Power Source - Engine Specifications
HT43RTJ PRO - HT132RTJ PRO - Familiarization 3 - Power source - Engine specifications 3.1 - ENERAL SAFETY AND SPECIFIC INTERVENTIONS ON MOTOR The technician should take all steps to protect themselves or others against all risks of injury inherent in his intervention.
Page 35: Consumables
HT43RTJ PRO - HT132RTJ PRO - Familiarization 3.3 - ONSUMABLES Consumable HAULOTTE® code Packaging Hydraulic filter cartridge- Movements 2427002910 Hydraulic filter cartridge- Driving 2427003110 Primary air filter 2324005070 Secondary air filter 2326001910 Boom wear pads kit KPATINFLECHEH43 PERKINS Engine Diesel pre-filter...
Page 36: Consumables (Oils - Fuels - Engine Oil - Coolant Level
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some engines and under certain conditions. For more information, please contact HAULOTTE Services®. • Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some engines and under certain conditions.
Page 37: Engine Oil
HT43RTJ PRO - HT132RTJ PRO - Familiarization 4.2 - NGINE OIL The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. Refer to Table "Engine Oil Viscosity" (minimum temperature) in order to determine the required oil viscosity for starting a cold engine.
Page 38: Hydraulic Oil
HT43RTJ PRO - HT132RTJ PRO - Familiarization 4.3 - YDRAULIC OIL Hydraulic oils must comply with the following requirements : • Oil filterability must be compatible with absolute filters 5 µ • COmpatibility with elastomers (polyurethane, NBR, VITON, etc.). • Have properties such as : •...
Page 39: Gear Motor Oil
HT43RTJ PRO - HT132RTJ PRO - Familiarization 4.4 - EAR MOTOR OIL The recommended oil is EP type, the characteristics of which comply with standards MIL-L-2105 and API GL5. N.B.-:-R EFER TO ONSOMMABLES Mineral Synthetic Normal operating condition SAE 80W/90...
Page 40: Grease
HT43RTJ PRO - HT132RTJ PRO - Familiarization 4.7 - REASE N.B.-:-R EFER TO ONSOMMABLES Shell gadus S2 Grease for Polyplex Units Standards V220AC 2 telescope Bardahl grease grease Nature of the lubricating oil Semi-synthetic Mineral oil Semi-synthetic Appearance Viscous grease...
Page 41: Machine Specifications
HT43RTJ PRO - HT132RTJ PRO - Familiarization 5 - Machine specifications 5.1 - OVEMENT SPEED To allow checking operation, refer to the following table about originally time per movement. If the values measured by test are not equal to the following : •...
Page 42 HT43RTJ PRO - HT132RTJ PRO - Familiarization Notes E 06.21 4001034910 USA / GB...
Page 43: Inspection Program
HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Inspection and maintenance schedule 1 - Inspection program The machine must be inspected at regular intervals in accordance with the requirements set out in the country of use and at least once a year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine.
Page 44: Preventive Maintenance
HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule 3 - Preventive maintenance Maintenance operations must be carried out by a qualified technician chosen by the owner and ensure that the machine operates correctly. Severity of operating conditions may require a reduction in time between maintenance periods.
Page 45 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 250H Page or Every 200H associated OK NOK Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot Grease the bushings and pins MS0002...
Page 46 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 6 months or 500H Page or Every 6 months or 500H associated OK NOK Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot...
Page 47 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Hydraulic : oils, filters and hoses Check the hydraulic oil level MP0013 Tighten the rotary cylinder MP0016 Tighten the load cell MP0015 Platform Tighten the mounting on the platform support,...
Page 48 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 1 year or 1000H Page or Every 1 year or 1000H associated OK NOK Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot...
Page 49 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 2 years or 2000H Page or Every 2 years or 2000H associated OK NOK Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot...
Page 50 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 3000H Page or Every 3000H associated OK NOK Comments procedure DEUTZ 2,9 TCD engine Replace the water pump belt MP0032 PERKINS 1104D engine Drain the cooling circuit...
Page 51: Periodic Inspection
HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. This must take place prior to the sale or resale of the machine and every 1 year. Local regulations may have specific requirements on frequency, and content of inspections.
Page 52 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Page or Periodic associated OK NOK Comments procedure General Check for the presence, cleanliness and readability of the manufacturer's plates, security labels, user manual and maintenance manual Check the cleanliness and readability of the...
Page 53: Major Inspection
The inspection is a thorough inspection of the machine to ensure that it is fully functional. It must be carried out after 10 years then every 5 years. This inspection is the responsibility of the owner and must be carried out by a technician HAULOTTE Services® or an authorized and qualified person.
Page 54 HT43RTJ PRO - HT132RTJ PRO - Inspection and maintenance schedule Notes E 06.21 4001034910 USA / GB...
Page 55: Structural Part Inspection
Structural part inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
Page 56 General data Structural part inspection MS0001 4 - Control and maintenance To guarantee the integrity of the machine, it is necessary to carry out periodical controls on the mechanical structure such as defines hereafter. 4.1 - AILY INSPECTION All the accessible structural part without disassembling must be subjected to a fast visual inspection.
Page 57 General data Structural part inspection MS0001 Example In the event of suspicion of crack, a cleaning and a sweating are to be carried out to guarantee the integrity of the part before reassembly. Check presence and torque of each bolts and screw used to assembly part listed in Section Familiarization. Refer to spare part catalog for additional information if needed.
Page 58 If the difference between two measurements does not exceed 4 cm (1.575 in) : the test is validated. If the difference between two measurements exceeds 4 cm (1.575 in), to contact HAULOTTE Services® or to carry out the additional tests described below.
Page 59: Pins And Bearing Inspection
Pins and bearing inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 60 General data Pins and bearing inspection MS0002 • Reinforced visual inspection with disassembling of certain elements to reach the bushes or bearing Section D - Inspection and maintenance schedule : In addition to the above cited criteria, verify the following : •...
Page 61 General data Pins and bearing inspection MS0002 6 - Procedure of reassembly 6.1 - INS AND BUSHES When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. •...
Page 62 General data Pins and bearing inspection MS0002 6.2 - EARINGS For the reassembly of bearings, respect the following stages : • Clean boring and/or the pins to remove all the foreign bodies. • Slightly lubricate boring and/or pins. • Lubricate the ring of the bearing slightly. •...
Page 63: Cylinder Inspection
Cylinder inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
Page 64 • If the difference between two measurements does not exceed 4 cm (1.575 in) : the test validates correct operation. • If the difference between two measurements exceeds 4 cm (1.575 in), contact HAULOTTE Services® or carry out the additional tests described below.
Page 65 General data Cylinder inspection MS0003 • Fix the cylinder with a comparator : • Attach the body of the comparator on the cylinder rod. • The needle of the comparator must be in contact with the end of the casing of the cylinder. •...
Page 66 General data Cylinder inspection MS0003 4.3 - AJOR INSPECTION A thorough inspection of the structural parts must be realized all the 5000 h or 10 years with disassembling of the element to check the entirety of the welding. Each Cylinder must be disassembled and must be review using non-destructive checks.
Page 67: Fuel Tank
Filling-up-Oil change Fuel tank M004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. Refer to Section B 1.1 - Maintenance imple- mentation.
Page 68 Filling-up-Oil change Fuel tank M004 Notes E 06.21 4001034910 USA / GB...
Page 69: Braking Test Procedure
Braking test procedure 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
Page 70 • Stopped machine, measure the distance between the wheel axles and traced reference mark on the ground : • If the distance lies between 0.2 m (0ft 8in) and 2,7 m (8 ft 11 in), the test is validated. • If not, Contact HAULOTTE Services® to repair the system. E 06.21...
Page 71: Torque Values
Torque Values 1 - Metric torque chart For screws HAULOTTE®, use columns ( A ), ( B ) and ( C ) : • Screw ( 1 ) grey dull dry, use colums ( A ) • Screw ( 1 ) grey dull greasy, use column ( B ) •...
Page 72 General data Torque Values MS0005 SAE fastener torque chart SAE fastener torque chart This charts is to be used as a guide only unless noted elsewhere in this manual A574 High strength Grade 5 Grade 8 black oxide bolts Size Thread Lubed Lubed...
Page 73 General data Torque Values MS0005 3 - Hydraulic couplings and hoses tightening torque charts Hydraulic fitting torque (Tolerance = 0 / +10%) BSPP threads according to ISO1179 Torque Thread ft-lbs G1/4 G3/8 G1/2 G3/4 G1" G1"1/4 G1"1/2 UNF threads according to ISO11926-2/3 Torque Thread ft-lbs...
Page 74 General data Torque Values MS0005 Hydraulic hose torque (Minimum / Maximum) JIC torque ORFS torque Hose size JIC thread ORFS thread ft-lbs ft-lbs DN06 - 1/4" 7/16-20 11-15 15-21 9/16-18 18-21 25-28 DN10 - 3/8" 9/16-18 22-31 30-42 11/16-16 30-33 40-45 DN12 - 1/2"...
Page 75: Screws, Bolts And Nuts
Tightening Screws, bolts and nuts M007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
Page 76 Tightening Screws, bolts and nuts M007 2 - Torque (fine thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M8x1 24 - 29-17,7 - 21,39 33 - 37-24,34 - 27,29 40 - 44-29,5 - 32,45 M10x1.25 46 - 57-33,93 - 42,04 64 - 71-47,2 - 52,37...
Page 77: E016-1 - Chains
Control-Lubrication Chains M016-1 Control-Lubrication Chains 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Use only adapted tools and auxiliary resources. Always wear the required protective clothing. This procedure must be performed after the first 50 hours and then every 250 hours or every 6 months.
Page 78 Length of 12 links (4) Star 6 - 8 - 10 HA32RTJ PRO - HA41RTJ PRO 11.5 mm 152.40 mm H28TJ+ - HT43RTJ PRO Star 8 - 10 14.50 mm 190.50 mm HTL 4014 - HTL 4017 - HTL 3614 - HTL 24 mm 304.80 mm...
Page 79 5 - Check the tension of the chains Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 6 - Replacing the chains The chains must imperatively be changed every 10 years.
Page 80 Control-Lubrication Chains M016-1 Notes E 06.21 4001034910 USA / GB...
Page 81: E016-2 - Cables
After work has been completed, all casings and safety devices must be restored completely and operational. 3 - Checking the cable transmission system In order to ensure safe use of machinery, Haulotte Group recommends that you perform the following inspections : Daily inspection •...
Page 82 • The maximum reduction in diameter from the original diameter must not exceed 1 mm. Machine Original diameter STAR 6 - 8 - 10 3 mm H21TX - H23TPX - H25TPX 9 mm HT43RTJ PRO 19 mm E 06.21 4001034910 USA / GB...
Page 83 4 - Check the tension of the cables Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 5 - Replacing the cables Cables with a diameter measuring less than 6 mm (STAR) must be replaced every 5 years.
Page 84 Control-Lubrication Cables M016-2 Notes E 06.21 4001034910 USA / GB...
Page 85: Overload System
The use of this card implies that its user is trained on this kind of machine and that this training was delivered by HAULOTTE® or an authorised representative, following the program for DIAG LEVEL II. It is important that the person performing the work on the machine knows all the relative safety information contained in the instruction manual.
Page 86 Chassis and turret Overload system MS0031 4 - Periodic inspection To test the function : • Put the machine in lower position on flat ground. • Select turret control box using the key selector. • Level the platform if needed •...
Page 87 • Tilt inactive • Weight sensors not out of range. • Platform tilt in - 10°, + 10°. • Ground control box selected. 5.2 - ONNECTION AND USE CONSOLE N.B.-:-C HAULOTTE S ® ONTACT ERVICES E 06.21 4001034910 USA / GB...
Page 88 Chassis and turret Overload system MS0031 5.3 - ROCEDURE • Depending on the calibration you will do, select the code level 2 or 3 in ACCESS CODE : Main menu > Access code(Level 2 or 3) • In the main menu select : Main menu > Machine settings > Calibration •...
Page 89 Chassis and turret Overload system MS0031 E 06.21 4001034910 USA / GB...
Page 90 Chassis and turret Overload system MS0031 5.5 - (551 ALIBRATION USING A FIXED KNOWN WEIGHT OF Before any calibration procedure, make sure to remove from the basket / platform all options weighing more than 15 kg / 33 lbs (Welding machine support, Basket mesh, ...). For calibration with a fixed or adjustable weight, the load must integrate the weight of all basket options.
Page 91 Chassis and turret Overload system MS0031 5.6 - (165 (662 ALIBRATION WITH A KNOWN WEIGHT OF ANY VALUE BETWEEN Before any calibration procedure, make sure to remove from the basket / platform all options weighing more than 15 kg / 33 lbs (Welding machine support, Basket mesh, ...). For calibration with a fixed or adjustable weight, the load must integrate the weight of all basket options.
Page 92 Chassis and turret Overload system MS0031 5.7 - AULT CODES LINKED TO THE OVERLOAD SYSTEM Failures Description Load management system F06.01 No overload calibration, do/redo overload calibration. No Loading Cal Complete calibration. Calibrate Gauges out of range (load management system activated). —>...
Page 93: E041 - Generator Option (For Ht132Rtj Pro Only)
HE VOLTAGE BETWEEN EACH PHASE MUST BE BETWEEN • Measure the voltage at the 110 V outlet. N.B.-:-T 110 V AC 135 V AC. HE VOLTAGE AT EACH OUTLET MUST BE BETWEEN If a malfunction occurs, contact HAULOTTE Services®. E 06.21 4001034910 USA / GB...
Page 94 • Press the TEST button on the plug located in the cage. • Check that there is no voltage at the outlet. • Reset the outlet by pressing the RESET button. If a malfunction occurs, contact HAULOTTE Services®. 5 - Additional operation Place the machine in its operating configuration. Refer to Section B 1.1 - Maintenance imple-...
Page 95: E048 - Cable Carrier Cat Track
Control Cable carrier cat track M048 Control Cable carrier cat track 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. Refer to Section B 1.1 - Maintenance imple- mentation.
Page 96 Control Cable carrier cat track M048 Notes E 06.21 4001034910 USA / GB...
Page 97: Specific Adjustment Procedure H43Tpx (Hb135Jrt)
Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure This procedure mut be performed each 250 h imperatively.
Page 98 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 Location of the cable nuts and chains Wrench No. 46 Wrench No. 30 Flat bar 19 Start the thermal engine : • Lift the boom to the highest position (without telescoping) to ensure that the sections are fully retracted. •...
Page 99 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 Element No. 3 N.B.-:-I N THIS POSITION THE THREADED ROD MUST EXTEND BEYOND THE NUT BY AT LEAST • Tighten the extension chains from the end of element No. 2 to element No. 4 complying with the measurement of 30 +/- 15 mm.
Page 100 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 Element No. 4 E 06.21 4001034910 USA / GB...
Page 101 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 • Unscrew the extension chain and cable nuts by exactly 3. Make a mark on the nut to count the number of turns. • Tighten the retraction cables at the end of element No. 1 until element No. 3 moves. Do not turn the cables A during the tightening operation.
Page 102 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 • Tighten retraction cables B at the ends of elements No. 1 and 2. • Refit the retraction cable nut stops at the ends of elements No. 1 and • Tighten the extension cables and chains by 2,5 turns. E 06.21 4001034910 USA / GB...
Page 103 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 • remount the fastening locknut at the end of element No. 2. • Refit the stop plate for the extension cable nuts at the rear of the boom and the locknuts for each cable. •...
Page 104 Cables and chains Specific adjustment procedure H43TPX (HB135JRT) M053 Notes E 06.21 4001034910 USA / GB...
Page 105: Universal Plug
Turntable Universal plug MS0133 Turntable Universal plug 1 - You will need • The tracker with its cable. • A clamp to strip the wires. • A clamp to crimp the wires. • Place barriers around the perimeter of the work area 1 person 2 - Procedure Step 1 :...
Page 106 Turntable Universal plug MS0133 Universal connector Pin 1 + permanent battery Pin 2 GND (0 V) Pin 3 + battery voltage • Machine with engine : Engine ON information. Pin 4 • Electrical machine : Movement and driving information. Pin 5 Power ON information Pin 6 Pin 7...
Page 107: Fuel-Powered Machines
Chassis Links to engine manufacturer manuals - Fuel-powered machines 1 - Links to engine manufacturer manuals - Fuel-powered machines For online reference and to download engine maintenance manuals for HAULOTTE® machines, go to : https://www.e-technical-information.com : • Username : Haulotte-Manuals •...
Page 108 Chassis Links to engine manufacturer manuals - Fuel-powered machines MS0238 WG972 Engine : • In french : Manuel d'atelier 9Y111-03190 • In english : Workshop manual 9Y111-03180 3 - PERKINS 1104D Engine : • In french : Manuel de l'opérateur Moteur PERKINS 1104D-44T •...
Page 109: Wheel Tightening Procedure
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 110 Chassis Wheel tightening procedure MP0001 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. • Mark out the work area (barriers, cones, marking tape). •...
Page 111: Wheel Reducer Level Procedure
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 112 Chassis Wheel reducer level procedure MP0002 5 - Consumables Gear box oil SAE 80W90 Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure 6.1 - OU HAVE A MEANS OF LIFTING THE MACHINE •...
Page 113 Chassis Wheel reducer level procedure MP0002 6.2 - OU DO NOT HAVE THE MEANS TO LIFT THE MACHINE • Rotate the wheel, moving it slowly to place a filler cap at the top of the vertical axis (3). • Open the cap (3) : •...
Page 114 Chassis Wheel reducer level procedure MP0002 Notes E 06.21 4001034910 USA / GB...
Page 115: Procedure For Checking The Level Of Engine
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 116 Turntable Procedure for checking the level of engine oil MP0003 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Place barriers around the perimeter of the work area • Rags • Standard tool kit 1 person 5 - Procedure •...
Page 117: Replacing The Engine Oil Filter
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 118 Turntable Replacing the engine oil filter MP0004 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Standard tool kit • Oil filter wrench • Place barriers around the perimeter of the work area • Rags •...
Page 119: Diesel Filter Replacement
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 120 Turntable Diesel filter replacement MP0005 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. • Switch off the ignition and remove the ignition key. •...
Page 121: Hydraulic Oil Filter Replacement
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 122 Turntable Hydraulic oil filter replacement MP0006 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 123: Procedure For Checking Engine Belt Tension
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 124 Turntable Procedure for checking engine belt tension MP0007 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery.
Page 125 Turntable Procedure for checking engine belt tension MP0007 • Remove the screws from the protection grille then remove the grill ( 1 ). • Place a tension measurement instrument in the centre of the part between the alternator pulley and the engine pulley. E 06.21 4001034910 USA / GB...
Page 126 Turntable Procedure for checking engine belt tension MP0007 These are dual belts. Check the tension of both belts and adjust the tension of the tighter belt. • The correct tension of a new belt is 535 N (120 lb). • If the tension is greater than 250 N, the tension is correct. •...
Page 127: Front Axle Locking Function Check
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 128 Chassis Front axle locking function check MP0008 5 - Procedure The front axles will oscillate when the boom is in transport position (i.e. when the boom is less than 15° above horizontal and not extended beyond 30cm (12in) on the machine and drive is selected.
Page 129 Chassis Front axle locking function check MP0008 • Repeat the procedure for the right oscillation cylinder checking to see that the right front or left rear wheel remains elevated in position off of the ground. • If lockout cylinders do not function properly, have qualified personnel correct the malfunction prior to any further operation.
Page 130 Chassis Front axle locking function check MP0008 Notes E 06.21 4001034910 USA / GB...
Page 131: Air Filter Replacement
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 132 Turntable Air filter replacement MP0010 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. • Switch off the ignition and remove the ignition key. •...
Page 133: Wear Pad Check
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 134 Upper boom Wear pad check MP0011 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Front pads : • Carefully fully extend the 3 tubes. • Check the wear of the 6 pads on each tube. •...
Page 135 Upper boom Wear pad check MP0011 • Check the wear on the 6 wear pads. • If the chamfers ( 1 ) are visible on the pads, the pad is compliant. • If the chamfers are not visible on the pads, replace the pads. •...
Page 136 Upper boom Wear pad check MP0011 Notes E 06.21 4001034910 USA / GB...
Page 137: Hydraulic Tank Level
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 138 • Place barriers around the perimeter of the work area • - 2505003830 Hydraulic oil • Rags 1 person 5 - Consumable Reference Part number HAULOTTE® Can - 5L, Standard oil HV46 4000530620 20L bucket, Standard oil HV46 2420801320 Barrel 209L, Standard oil HV46...
Page 139: Emptying The Hydraulic Tank
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 140 Turntable Emptying the hydraulic tank MP0014 5 - Consumable Hydraulic oil Reference Part number HAULOTTE® Can - 5L, Standard oil HV46 4000530620 20L bucket, Standard oil HV46 2420801320 Barrel 209L, Standard oil HV46 2420801310 Barrel 209L, Oil - Winter option...
Page 141 Turntable Emptying the hydraulic tank MP0014 N.B.-:-R (3). EMOVE THE FILLING CAP TO FACILITATE DRAINING • Refit and tighten the drain out ( 2 ). • Fill the tank with new oil. N.B.-:-D O NOT FILL TO THE MAXIMUM LEVEL AS THE OIL COULD LEAK OUT •...
Page 142 Turntable Emptying the hydraulic tank MP0014 Notes E 06.21 4001034910 USA / GB...
Page 143: Load Cell Tightness Check
2 - Concerned area 3 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 144 Platform Load cell tightness check MP0015 4 - Risk prevention Means of protection to be used when implementing the range Appropriate workwear Gloves Safety shoes 5 - You will need • "DO NOT OPERATE" tag • Standard tool kit • Place barriers around the perimeter of the work area •...
Page 145: Rotary Cylinder Tightness Check
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 146 Platform Rotary cylinder tightness check MP0016 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 147: Checking The Platform
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 148 Platform Checking the platform MP0017 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. • Switch off the ignition and remove the ignition key. •...
Page 149 Platform Checking the platform MP0017 • Check the platform access rail or gate. E 06.21 4001034910 USA / GB...
Page 150 Platform Checking the platform MP0017 Notes E 06.21 4001034910 USA / GB...
Page 151: Slew Ring Clearance Check
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 152 Turntable Slew ring clearance check MP0018 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Put the machine into the following configuration : • No load in the platform •...
Page 153: Torque Tightening Of The Slew Ring
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 154 Turntable Torque tightening of the slew ring MP0019 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). Mark out the work area • Switch off the ignition and remove the ignition key. •...
Page 155: Emptying The Diesel Tank
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 156 Turntable Emptying the diesel tank MP0020 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 157: Draining The Cooling Circuit
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 158 Turntable Draining the cooling circuit MP0021 4 - You will need • "DO NOT OPERATE" tag • Personal protective equipment • Standard tool kit • Place barriers around the perimeter of the • 1 tube of around 1 m / 3 ft 28 in work area •...
Page 159 Turntable Draining the cooling circuit MP0021 • Remove the plug from the radiator ( 1 ) in order to fully drain the coolant liquid. N.B.-:-G ENTLY UNSCREW THE RADIATOR PLUG TO RELEASE THE PRESSURE • Position the collection tray. • Open the drain plug at the bottom of the radiator ( 2 ) and the drain plug on the engine ( 3 ).
Page 160 Turntable Draining the cooling circuit MP0021 Notes E 06.21 4001034910 USA / GB...
Page 161: Checking The Bushings And Pins
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 162 Turntable Checking the bushings and pins MP0024 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 163 Turntable Checking the bushings and pins MP0024 Compensation cylinder E 06.21 4001034910 USA / GB...
Page 164 Turntable Checking the bushings and pins MP0024 Front of the machine Back of the machine On each axle E 06.21 4001034910 USA / GB...
Page 165: Checking The Condition Of Belts
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 166 Turntable Checking the condition of belts MP0025 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery.
Page 167: Checking And Cleaning The Fuel Filter
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 168 Turntable Checking and cleaning the fuel filter MP0026 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 169: Greasing The Pads
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 170 Upper boom Greasing the pads MP0028 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 171: Cleaning Of Air Cleaner Element
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 172 Turntable Cleaning of air cleaner element MP0030 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 173: Coolant Level
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 174 Turntable Coolant level MP0031 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Before unscrewing the cooling system filler cap, shut off the engine and wait for the parts of the cooling system to cool down : •...
Page 175: Replace The Belt
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 176 Turntable Replace the belt MP0032 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. Do not start the engine and disconnect the battery. •...
Page 177 Turntable Replace the belt MP0032 • Remove the screws from the protection grille then remove the grill ( 1 ). E 06.21 4001034910 USA / GB...
Page 178 Turntable Replace the belt MP0032 • Loosen the alternator using the screws ( 2 ). • Remove the fan belts ( 3 ). • Replace the belt with two new parts. • Refit the alternator. • Check the belt deflection to tighten it correctly : •...
Page 179: Check The Condition Of Cables
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 180 Turntable Check the condition of cables MP0034 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. State : •...
Page 181: Check The Tension Of Cables
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 182 Turntable Check the tension of cables MP0035 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. •...
Page 183 Turntable Check the tension of cables MP0035 Step 2 : • Put the nuts in contact with the washers of the input cables and measure the external dimension between the flat washers. • Tighten the nuts to have a side equal to the distance D-2mm. They are adjusted under the boom, on the cage side.
Page 184 Turntable Check the tension of cables MP0035 Notes E 06.21 4001034910 USA / GB...
Page 185: Drain The Engine Oil
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 186 Turntable Drain the engine oil MP0036 5 - Consumables Engine oil 15W40 Packaging Part number HAULOTTE® Can 5L 4000530600 20L bucket 2420801360 Barrel 209L 2820305720 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
Page 187 Turntable Drain the engine oil MP0036 • Open the cap ( 2 ) and fill the engine with new oil until it reaches the upper mark of the gauge ( 3 ). Do not touch the hot parts of the engine. E 06.21 4001034910 USA / GB...
Page 188 Turntable Drain the engine oil MP0036 Notes E 06.21 4001034910 USA / GB...
Page 189: Movement Reducer Level
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 190 Turntable Movement reducer level MP0038 5 - Consumables Gear box oil SAE 80W90 Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
Page 191: Drain The Movement Reducer
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 192 Turntable Drain the movement reducer MP0039 5 - Consumables Gear box oil SAE 80W90 Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
Page 193: Axle Extension Greasing
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 194 Axle extension greasing MP0040 5 - Consumables Teflon grease aerosol Packaging Part number HAULOTTE® Aerosol 400ml 2326005410 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered.
Page 195: Check The Condition Of The Chains
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 196 Turntable Check the condition of the chains MP0041 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. To carry out the following operations, perform a complete telescoping : •...
Page 197: Chain Tension Control
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 198 Turntable Chain tension control MP0042 5 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines). • Put the machine in stowed position, boom and arm fully retracted and lowered. This procedure mut be performed each 250 h imperatively. Every precaution must be taken before working on or near the machine.
Page 199 Turntable Chain tension control MP0042 • Loosen the chains until they brush the locknut at the end of the threaded rod. • Tighten the locknut. On zone 2 of the boom : • Check that the 4 lock washers are present mounted by 2. •...
Page 200 Turntable Chain tension control MP0042 From the ground control box : • Extend the boom by approximately 100 mm. • Fully retract the boom. • Extend the boom by 100 to 200 mm. Validating the setting : • If the dimension between the stop of the last washer and the base plane is stilll 20 (+0/-1) mm, lock the locknut. •...
Page 201: Draining The Wheel Reducer
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 202 Turntable Draining the wheel reducer MP0043 5 - Consumable Gear box oil SAE 80W90 - Quantity 1.1L Packaging Part number HAULOTTE® Can 1L 4000530610 Can 20L 2420801370 Barrel 209L 2420801380 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
Page 203 Turntable Draining the wheel reducer MP0043 You do not have the means to lift the machine : • Turn the wheel manually to position the drain plug at the bottom of the verticle axis ( 2 ). • Position the oil collection tray under the plug ( 2 ) •...
Page 204 Turntable Draining the wheel reducer MP0043 Notes E 06.21 4001034910 USA / GB...
Page 205: Greasing The Turntable Rotation Gearbox
• HT43 RTJ PRO - HT132 RTJ PRO 2 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
Page 206 Turntable Greasing the turntable rotation gearbox MP0044 5 - Consumable Lead-free grease Packaging Part number HAULOTTE® Aerosol 0.4L 2820304330 Can 5L 2820304340 Extreme-pressure lithium grease Packaging Part number HAULOTTE® Extreme-pressure lithium grease 2820304320 6 - Procedure • Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).
Page 207: Trouble Shooting
• Fuse status. • Ground control box solenoid valve status. If the malfunction persists, consult the troubleshooting table to identify the problem. IF you cannot identify the problem, contact HAULOTTE Services®. 1.2 - ESCRIPTION The FAILURES function describes the requirements relative to failures : monitoring, information recording, information reading.
Page 208: List Of Failures Per Category
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 1.4 - IST OF FAILURES PER CATEGORY Failures Description Contactors Safety pump relay failure --> KM4=FAIL F02.02 • Check relay Emergency Pump • Check connection to ground • Check connection to U100 ECU •...
Page 209 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves • For all proportional valves for movements (boom, telescope, turret rotation, upper movements and drive) : the failure is detected while executing the corresponding movement if FU7 fuse is detected OK ( out of the movement, the supply input of the PVG valve controlled by the ECU is not activated) •...
Page 210 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves Boom proportional valve's failure while boom's movement --> YV520=FAIL & CTRL[Boom]≠0 • Check connection to +12V (pin2<–>12V201) • Check connection to ground supply (pin3<–>8.2) F04.05 • Check connection to U100 ECU analog output ( pin1<–>23.3) Boom •...
Page 211 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Electrovalves Jib rotation proportional valve's failure while rotating --> YV900=FAIL & CTRL[PlatformRotation]≠0 • Check connection to +12V (pin2<–>12V201) • Check connection to ground supply (pin3<–>8.6) • Check connection to U100 ECU analog output (pin1<–>22.3) •...
Page 212 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Joysticks All joystick failures are checked only if failure F08.05 is not active (node B output 5V ) in order to not trigger them if their supply 5V is not OK Drive joystick failure : Out of range [0.2..4.8] V...
Page 213 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Overload Angle/pressure weighting system missing --> no response from slave to the request Load Management status of the master Angle/pressure weighting system not calibrated for weight 230kg -->No learning data into slave F06.01(A)
Page 214 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Sensors Incoherence between the retracted telescope's switch and the analogue length for 1 seconds(Filtered by length software module) --> VAR[TelescLengthRetractedIncoh]=1 Incoherence between the zone identifier and the measured length for 1 seconds(Filtered by length software module) F07.11...
Page 215 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Sensors F07.30 Incoherence between engine oil pressure sensor SP300 and alternator signal D+ on TIER Engine oil pressure III engine --> SP300=0 & DPLUS=0 & CFG[Engine]=TIERIII SP300 F07.31...
Page 216 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Electric circuit F08.02 Fuses FU70 is detected as blown : Power is ON, emergency stoppers are OFF (pulled), so Supply fuses electro valves are not supplied --> 12V201=0V & 12V254=12V Check FU70 20A F08.03...
Page 217 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Engine F09.01 Engine overheat Water temperature --> T2s(ST300 & T15s(VAR[EngineStatus]=RUNNING) Engine overheat F09.02 Engine oil pressure Oil pressure --> T6s(SP300 & T15s(VAR[EngineStatus]=RUNNING) Engine pressure F09.07 Amber warning Available with Tier IV engine, warning lamp received from engine ECU: J1939 SPN...
Page 218 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Functions F10.01 While driving in micro speed, measured current for YV600 or YV620 proportional electro Drive valves is too high --> T2s(ST300 & T15s(VAR[EngineStatus]=RUNNING) Drive over current While driving in micro speed, pressure is detected in the hydraulic high speed circuit -->...
Page 219 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Internal faults CAN link failure between master ECU (SPU) and slave ECU 1 (Node A one or several F12.01 frames not received by master or slave ECU CAN Fault...
Page 220 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Switches Incoherence between the 2 signals of Turntable orientation switch of turret box (both active) --> SA250L = 1 & SA250R = 1 Incoherence between the 2 signals of boom telescoping switch of turret box (both active) -->...
Page 221 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Switches Neutral position of Turntable orientation switch of turret box not detected after power on --> SA250L = 1 | SA250R = 1 Neutral position of boom telescoping of turret box not detected after power on -->...
Page 222 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Failures Description Switches Neutral position of front steering switch of platform box not detected after power on --> SM902L = 1| SM902R = 1 Neutral position of rear steering switch of platform box not detected after power on -->...
Page 223: Legend
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 2 - Legend 2.1 - YSTEM ARCHITECTURE The system has 3 ECU modules : • On turret : 1 SPU master and 1 HEAD slave. • On platform : 1 node B2 slave.
Page 224 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Details on LCB E 06.21 4001034910 USA / GB...
Page 225: The Ecu Modules
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 2.1.1 - The ECU modules 2.1.1.1 - U106 SPU 2515 This module master is located in turret near the lower control box. Detail of connectors E 06.21 4001034910 USA / GB...
Page 226 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Plug CN1A Wire Name Function Not used ST300 Temperature probe to cool fluid in engine +5 V SQ531 ( ILS telescope extended) SQ520 ( ILS boom lifted) SQ420 ( ILS arm angle)
Page 227 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Plug CN1B Wire Name Function Command load sensing valve YV800 (+) Command horn relay KA9 High speed drive supply on valves YV110 / YV111 Command generator relay KA2 Battery (-)
Page 228 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram N.B.-:-O : LS (L HS (H MODULE THERE ARE TWO TYPES OF DIGITAL OUTPUTS High side digital output Charge must be connected to mass. Low side digital output Charge must be connected to power supply.
Page 229 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Exception for safety valves where HS and LS outputs are combined as follow. For all these outputs, at OFF state, the module detects an open circuit but the software ignores this information and drives the outputs (Example below with YV800 valve).
Page 230: U104 Node B2 Slave
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 2.1.1.2 - U104 node B2 slave This slave module is located inside the upper control box. E 06.21 4001034910 USA / GB...
Page 231: Edc Deutz Module (For Tier Iv)
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 2.1.1.3 - EDC Deutz module (for TIER IV) This module called EDC is located in turret and controls all engine actuators (rpm/temperature). E 06.21 4001034910 USA / GB...
Page 232: Edc Deutz Module (For Stage V)
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 2.1.1.4 - EDC Deutz module (for STAGE V) E 06.21 4001034910 USA / GB...
Page 233: Hydraulic Circuit
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Location of components and EDC module for STAGE V engine Marking Name Description KA15 Start relay KA30 Fuel pump relay Preheating relay 2.2 - YDRAULIC CIRCUIT Refer to Section E 4 - Hydraulic diagram E 06.21...
Page 234: Electric Diagram
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 3 - Electric diagram Engine — TIER3 PERKINS E 06.21 4001034910 USA / GB...
Page 235 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Engine — TIER4 DEUTZ E 06.21 4001034910 USA / GB...
Page 236 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Turntable — 1/4 E 06.21 4001034910 USA / GB...
Page 237 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Turntable — 2/4 E 06.21 4001034910 USA / GB...
Page 238 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Turntable — 3/4 E 06.21 4001034910 USA / GB...
Page 239 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Turntable — 4/4 E 06.21 4001034910 USA / GB...
Page 240 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Chassis E 06.21 4001034910 USA / GB...
Page 241 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Platform — 1/2 E 06.21 4001034910 USA / GB...
Page 242 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Platform — 2/2 E 06.21 4001034910 USA / GB...
Page 243 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram STAGE5 DEUTZ Engine E 06.21 4001034910 USA / GB...
Page 244 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Option E 06.21 4001034910 USA / GB...
Page 245 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram New architecture E 06.21 4001034910 USA / GB...
Page 246: Hydraulic Diagram
HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 4 - Hydraulic diagram 183P344550C - 1/2 E 06.21 4001034910 USA / GB...
Page 247 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram 183P344550C - 2/2 E 06.21 4001034910 USA / GB...
Page 248 HT43RTJ PRO - HT132RTJ PRO - Trouble shooting and diagram Notes E 06.21 4001034910 USA / GB...
Page 249: Intervention Register
HT43RTJ PRO - HT132RTJ PRO - Records Records 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-I HAULOTTE S ® N THE CASE OF A...
Page 250 HT43RTJ PRO - HT132RTJ PRO - Records Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number E 06.21 4001034910 USA / GB...

This manual is also suitable for:

Ht132rtj pro

Haulotte HT43RTJ PRO Maintenance Book

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Haulotte HT43RTJ PRO

Summary of Contents for Haulotte HT43RTJ PRO

This manual is also suitable for:

Table of Contents