Haulotte HT43RTJ PRO Manuals

Haulotte HT43RTJ PRO Manuals

Manuals and User Guides for Haulotte HT43RTJ PRO. We have 3 Haulotte HT43RTJ PRO manuals available for free PDF download: Maintenance Book

Haulotte HT43RTJ PRO Maintenance Book

Haulotte HT43RTJ PRO Maintenance Book (250 pages)

Brand: Haulotte | Category: Boom Lifts | Size: 27 MB

Table of Contents

Table of Contents
3
Preface - Foreword
9
Symbols and Colors
10
- Safety
  13
General Safety Rules
13
- Maintenance Implementation
  13
- Uncontrolled Movement Hazard
  14
- Electric Shock Hazards
  14
- Explosion / Fire Hazards
  15
Maintenance and Repair Training
16
- Owner's Responsability
  16
- Technician's Responsability
  16
- HAULOTTE Services
  16
- Training
  16
- Product Modification
  17
- After Sales Service
  17
- Product Information
  17
Conditions of Warranty
17
Primary Machine Components
20
- Layout
  20
- Ground Control Box
  22
- Layout
  22
- Display Panel (LED'S 1 - 10)
  24
- Platform Control Box
  26
- Layout
  26
- Display Panel (LED'S 101 - 117)
  28
- Axle Extension Control Box
  30
- Layout
  30
List of Actuators and Sensors
32
- Sensors
  32
Power Source - Engine Specifications
34
Consumables (Oils - Fuels - Engine Oil - Coolant Level
36
- Fuel
  36
- Other Fuels
  36
- Engine Oil
  37
- Hydraulic Oil
  38
- Gear Motor Oil
  39
- Coolant
  39
- Cylinder Storage Oil
  39
- Grease
  40
- Marine Protection
  40
Machine Specifications
41
- Movement Speed
  41
Daily Inspection
43
Inspection Program
43
Preventive Maintenance
44
Periodic Inspection
51
Major Inspection
53
Structural Part Inspection
55
Pins and Bearing Inspection
59
Cylinder Inspection
63
Fuel Tank
67
Braking Test Procedure
69
Torque Values
71
Screws, Bolts and Nuts
75
E016-1 - Chains
77
E016-2 - Cables
81
Overload System
85
E041 - Generator Option (for HT132RTJ PRO Only)
93
E048 - Cable Carrier Cat Track
95
Specific Adjustment Procedure H43TPX (HB135JRT)
97
Universal Plug
105
Fuel-Powered Machines
107
Wheel Tightening Procedure
109
Wheel Reducer Level Procedure
111
Oil
115
Procedure for Checking the Level of Engine
115
Replacing the Engine Oil Filter
117
Diesel Filter Replacement
119
Hydraulic Oil Filter Replacement
121
Procedure for Checking Engine Belt Tension
123
Front Axle Locking Function Check
127
Air Filter Replacement
131
Wear Pad Check
133
Hydraulic Tank Level
137
Emptying the Hydraulic Tank
139
Load Cell Tightness Check
143
Rotary Cylinder Tightness Check
145
Checking the Platform
147
Slew Ring Clearance Check
151
Torque Tightening of the Slew Ring
153
Emptying the Diesel Tank
155
Draining the Cooling Circuit
157
Checking the Bushings and Pins
161
Checking the Condition of Belts
165
Checking and Cleaning the Fuel Filter
167
Greasing the Pads
169
Cleaning of Air Cleaner Element
171
Coolant Level
173
Replace the Belt
175
Check the Condition of Cables
179
Check the Tension of Cables
181
Drain the Engine Oil
185
Movement Reducer Level
189
Drain the Movement Reducer
191
Axle Extension Greasing
193
Check the Condition of the Chains
195
Chain Tension Control
197
Draining the Wheel Reducer
201
Greasing the Turntable Rotation Gearbox
205
Trouble Shooting
207
- Recommendations
  207
- Description
  207
- Requirements
  207
- List of Failures Per Category
  208
Legend
223
- System Architecture
  223
- The ECU Modules
  225
- U106 Spu 2515
  225
- U104 Node B2 Slave
  230
- EDC Deutz Module (for TIER IV)
  231
- EDC Deutz Module (for STAGE V)
  232
- Hydraulic Circuit
  233
Electric Diagram
234
Hydraulic Diagram
246
Intervention Register
249

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Haulotte HT43RTJ PRO Maintenance Book

Haulotte HT43RTJ PRO Maintenance Book (144 pages)

Brand: Haulotte | Category: Boom Lifts | Size: 16 MB

Table of Contents

Table of Contents
3
Maintenance Book
3
After Sales Service
7
Maintenance Book
7
Compliance
8
Recommendations
9
- Maintenance Book
  9
- Symbols Used
  10
- Decal Colors
  11
Safety Precautions
9
Manufacturer's Warranty
12
- Warranty Acceptance
  12
- Warranty Period
  12
- Conditions of Warranty
  12
- Warranty Conditions
  13
Scope of Intervention
14
Instructions for Intervention
15
Lubrication Diagram
17
Recommendations
17
Consumables
18
- Fuels
  19
- Motor Oils
  20
- Hydraulic Oils
  20
Decals and Markings Locations
22
Maintenance
35
Maintenance Schedule
35
Inspection Program
37
Daily Inspection
38
Periodic Inspection
42
Reinforced Inspection
47
Major Inspection
49
Maintenance Sheets
51
- Placing the Machine in Maintenance Configuration
  51
- Placing in Operating Configuration
  51
- General Points
  52
- Recommendations on the Conditions of Maintenance
  52
- Mechanical
  52
- Bolts and Tightening Torques
  52
- Pins and Bearings
  52
- Bearings
  54
- Brakes
  55
- Hydraulics
  56
- Oil Replacement
  56
- Replacing Damaged of Hoses
  56
- Evaluation of Leaks on Hydraulic Cylinders
  57
- Electric
  58
- Replacing Damaged Cables
  58
Wheel Reducer
59
Hydraulic Filter Cartridge
61
Fuel Tank
63
Slew Ring
65
E006 - Wheel
69
E007 - Screws, Bolts and Nuts
73
E008 - Turntable Rotation Gearbox
75
E013 - Pulleys and Wear Pads
77
E016-1 - Chains
79
E016-2 - Cables
83
Specific Adjustment Procedure
87
Battery
95
Telescope
99
Generator Option (for HT132RTJ PRO Only)
101
Cable Carrier Cat Track
103
Diagnosis Assistance
105
Recommendations
105
Troubleshooting
106
Electric Circuit
109
Wiring Diagram-Main Components
109
Fuses
113
Relays and Terminals
114
Connectors
115
Diagnosis Assistance Indicators
117
Locations and Functions of the Main Safety Features
118
- Location of the Limit Switch and Sensors
  118
- Locations of the Solenoid Valves
  120
Buzzers
121
Indicators
121

Haulotte HT43RTJ PRO Maintenance Book

Haulotte HT43RTJ PRO Maintenance Book (132 pages)

Brand: Haulotte | Category: Boom Lifts | Size: 13 MB

Table of Contents

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