Haulotte 3522A Operator's Manual
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Haulotte 3522A Operator's Manual

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Operator's manual
Operator's manual
3522A - HTA13P - 4527A - HTA16P - 5533A
- HTA19P
3522A - HTA13P - 4527A - HTA16P -
5533A - HTA19P
24203 0
X
USA
4000670470
E 04.19
USA / GB

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Summary of Contents for Haulotte 3522A

  • Page 1 Operator's manual Operator's manual 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P 24203 0 4000670470 E 04.19 USA / GB...
  • Page 2 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P 4000670470 E 04.19 USA / GB...

  • Page 3: Table Of Contents

    Operator's manual CONTENTS FOREWORD 1 - User responsibility ..... . . 1.1 - Owner's responsibility......... . . 1.2 - Employer's responsibility .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 Operator's manual 6 - Transportation ......6.1 - Putting in transport position ........6.1.1 - Machine layout .
  • Page 6 4 - Repairs and adjustments ....OTHER INFORMATION 1 - HAULOTTE® new product warranty North America ......

  • Page 7: Foreword

    - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/ modifications to the aerial work platform must be approved by HAULOTTE®.

  • Page 8: User Responsibility

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 1 - User responsibility 1.1 - WNER S RESPONSIBILITY The owner (or hirer) has the obligation : • To inform operators of the instructions contained in the Operator's Manual.

  • Page 9: Operator's Responsibility

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 1.4 - PERATOR S RESPONSIBILITY The operator has the obligation to : • Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

  • Page 10: Safety

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

  • Page 11: Falling Hazards

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform.

  • Page 12: Overturning / Tip-Over Hazards

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check the load bearing capacity of the supporting ground.
  • Page 13 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.

  • Page 14: Electrocution Hazards

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 15: Explosion / Fire Hazards

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER •...

  • Page 16: Uncontrolled Movement Hazards

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword • Be aware of driving direction. • When changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur.

  • Page 17: Safety Inquiries

    Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

  • Page 18: Compliance

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 19: Owner Information Update Form

    Company stamp is mandatory : Check here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000670470 E 04.19...

  • Page 20: Product Specifications

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Foreword 5.2 - RODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range.

  • Page 21: Familiarization

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit.

  • Page 22: Decal Content

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 1.2 - ECAL CONTENT Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms. Decals provide the following information : • The level of severity.

  • Page 23: Symbols And Colors

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 24: Symbols Legend And Definitions

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 25: Models Description

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 2 - Models description Regulations Models 3522A ANSI and CSA standards 4527A 5533A HTA13P AS standard HTA16P HTA19P 4000670470 E 04.19 USA / GB...

  • Page 26: Primary Machine Components

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 3 - Primary machine components 3.1 - AYOUT 3522A - HTA13P - 4527A - HTA16P - 55 33A - HTA1 9P 4000670470 E 04.19 USA / GB...
  • Page 27 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Marking Description Marking Description Platform Latch release Jib boom Dolly wheel Extension boom Trailer hitch Secondary boom Coupler Knuckle Jack Master cylinder Generator interface plate Lower link...

  • Page 28: Ground Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 3.2 - ROUND CONTROL BOX 3.2.1 - Layout General view 4000670470 E 04.19 USA / GB...
  • Page 29 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Controls and indicators Marking Description Function • Turn the KEY SWITCH ( 1 ) to the GROUND ( 1a ) to select operation from the ground control box.
  • Page 30 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Marking Description Function • Press (push) and hold any SPEED/ENABLE ( 15 ) button, and the desired PLATFORM TILT UP ( 16 ) or PLATFORM TILT DOWN ( 17 ) button at the...
  • Page 31 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Notes 4000670470 E 04.19 USA / GB...

  • Page 32: Platform Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 3.3 - LATFORM CONTROL BOX 3.3.1 - Layout G e neral v i ew 4000670470 E 04.19 USA / GB...
  • Page 33 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Controls and indicators Marking Description Function • Start a cold engine by pressing (pushing) in and holding the CHOKE ( 2 ) button then press (push) the ENGINE START ( 1 ) button. To start / restart a warm engine, Engine Start and Choke / press (push) the ENGINE START ( 1 ) button only.
  • Page 34 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Marking Description Function • Pressing (pushing) in and holding a desired SPEED/ENABLE ( 6 ) button, and the BOOM EXTEND ( 15 ) button at the same time extends the secondary boom.
  • Page 35 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Notes 4000670470 E 04.19 USA / GB...

  • Page 36: Performance Specifications

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 4 - Performance Specifications 4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. ANSI, CSA and AS standards Machine 3522A - HTA13P Characteristics - Dimensions Imp.
  • Page 37 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Machine 3522A - HTA13P Reservoir capacity 11,7 l 3.1 Gallons Hydraulic system capacity 19,3 l 5.1 Gallons Hydraulic oil (Standard) HVI AW32 Localized Pressure per Outrigger 1,8 kg/cm2 (176,5 kPa)
  • Page 38 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization ANSI, CSA and AS standards Machine 4527A - HTA16P Characteristics - Dimensions Imp. Maximum working height 15,7 m 51 ft 0 in Maximum platform height 13,7 m...
  • Page 39 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Machine 4527A - HTA16P • Engine Honda • Model GX270 • Horsepower rating 8.4@3600 RPM Engine ( IC generator option) • Torque (Ft-Lbs) 14.1@2500 RPM • Fuel tank capacity 6.4 US qt...
  • Page 40 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization ANSI, CSA and AS standards Machine 5533A - HTA19P Characteristics - Dimensions Imp. Maximum working height 8,8 m 61 ft 3 in Maximum platform height 16,8 m...
  • Page 41 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Machine 5533A - HTA19P • Engine Honda • Model GX270 • Horsepower rating 8.4@3600 RPM Engine ( IC generator option) • Torque (Ft-Lbs) 14.1@2500 RPM • Fuel tank capacity 6.4 US qt...

  • Page 42: Working Area / Range Of Motion

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 4.2 - ORKING AREA ANGE OF MOTION The following information is based on ideal working conditions. Machine performance may vary based on work environment and on machine options. Only one boom function is permitted at a time, this function is only operable as long as the boom is within the safe operating zone.
  • Page 43 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 4 5 2 7 A - H T A 1 6 P 4000670470 E 04.19 USA / GB...
  • Page 44 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 5 5 3 3 A - H T A 1 9 P 4000670470 E 04.19 USA / GB...

  • Page 45: Decals And Markings Locations

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization 5 - Decals and markings locations • Decals contain information that is required for the safe and proper use of the aerial work platform. • Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible.
  • Page 46 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Dec al placemen t - Deca l kit - ANSI/CSA/AS - 352 2A - HTA1 3 - U s e d o n m a c h i n e s w i t h s e r i a l n u m b er s p r i o r t o X X X o nl y 4000670470 E 04.19...
  • Page 47 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3522A - HTA13 - Used on machines with serial numbers prior to XXX only Marking Color Description Quantity 3522A - HTA13...
  • Page 48 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identificatio n plates and o ptio n a l e q u i p m e nt - A N S I / C S A / A S -...
  • Page 49 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3522A - HTA13- Used on machines with serial numbers prior to XXX only Marking Color Description Quantity 3522A - HTA13...
  • Page 50 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Dec al placemen t - Deca l kit - ANSI/CSA/AS - 352 2A - HTA1 3 - U s e d o n m a c h i n e s w i t h s e r i a l n um b e r s a f t e r X X X o n l y 4000670470 E 04.19...
  • Page 51 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3522A - HTA13 - Used on machines with serial numbers after XXX only Marking Color Description Quantity 3522A - HTA13...
  • Page 52 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Id entification plates and op tion al equi p m e n t - A N S I / C S A / A S - 3 5 2 2 A - H T A 1 3...
  • Page 53 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3522A - HTA13 - Used on machines with serial numbers after XXX only Marking Color Description Quantity 3632T - HTT13...
  • Page 54 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization D eca l pl a cem en t - Dec al ki t - ANS I/ C SA / A S - 45 27 A - H T A 1 6P -...
  • Page 55 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 4527A - HTA16P - Used on machines with serial numbers prior to 45A18-00031 only Marking Color Description Quantity 4527A - HTA16P...
  • Page 56 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification p lates a nd optiona l equi p m e n t - A N S I / C S A / A S - 4 5 2 7 A - H T A 1 6 P...
  • Page 57 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 4527A - HTA16P - Used on machines with serial numbers prior to 45A18-00031 only Marking Color Description Quantity 4527A - HTA16P...
  • Page 58 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization D e c a l p l a c e m e n t - D e c a l k i t - A N S I / C S A / A S - 4 5 2 7 A - H T A 1 6 P -...
  • Page 59 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 4527A - HTA16P - Used on machines with serial numbers after 45A18-00031 only Marking Color Description Quantity 4527A - HTA16P...
  • Page 60 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization I d e n t i f i c a t i o n p l a te s a n d o p t i o n a l e q u i p m e nt - A N S I / C S A / A S - 4 5 2 7 A -...
  • Page 61 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 4527A - HTA16P - Used on machines with serial numbers after 45A18-00031 only Marking Color Description Quantity 4527A - HTA16P...
  • Page 62 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization D eca l pl a cem en t - Dec al ki t - ANS I/ C SA / A S - 55 33 A - H T A 1 9P -...
  • Page 63 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 5533A - HTA19P - Used on machines with serial numbers prior to 55A18-00007 only Marking Color Description Quantity 5533A - HTA19P...
  • Page 64 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification p lates a nd optiona l equi p m e n t - A N S I / C S A / A S - 5 5 3 3 A - H T A 1 9 P...
  • Page 65 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 5533A - HTA19P - Used on machines with serial numbers prior to 55A18-00007 only Marking Color Description Quantity 5533A - HTA19P...
  • Page 66 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization D e c a l p l a c e m e n t - D e c a l k i t - A N S I / C S A / A S - 5 5 3 3 A - H T A 1 9 P -...
  • Page 67 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 5533A - HTA19P - Used on machines with serial numbers after 55A18-00007 only Marking Color Description Quantity 5533A - HTA19P...
  • Page 68 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization I d e n t i f i c a t i o n pl at es an d o pt io n al eq u i pme nt A N SI /C S A /A S - 55 33 A - H TA 1 9 P -...
  • Page 69 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 5533A - HTA19P - Used on machines with serial numbers after 55A18-00007 only Marking Color Description Quantity 5533A - HTA19P...
  • Page 70 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Familiarization Notes 4000670470 E 04.19 USA / GB...

  • Page 71: Pre-Operation Inspection

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 72: Working Area Assessment

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.

  • Page 73: Inspection And Functional Test

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection 3 - Inspection and Functional test 3.1 - AILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 74 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate...
  • Page 75 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Absence of cracks, broken parts, damaged paint No deterioration and visible damage No screws missing / loose parts No foreign body in joints or slides Condition of tires/tyres (wear, cutting, damage ...)
  • Page 76 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Electric cables Battery cables are firmly connected No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals...

  • Page 77: Inspection Form

    All service checks shall be performed in accordance with manufacturer's recommendations (Refer to the Maintenance section of this manual). Copy this form as needed. Direct any questions to the HAULOTTE® Customer Service Department at 1-800-537-0540 or visit HAULOTTE® online at www.haulotte-usa.com.
  • Page 78 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Machine Model No. Serial No. Verify proper operation of manual lowering valves and hand pump. Lubricate all compartment hinges and latches, slew ring and mating gear using NLGI Grade 2 multi-purpose grease.

  • Page 79: Safety Functional Checks

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 80: Activation Of Controls

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection 4.2 - CTIVATION OF CONTROLS The speed/enable button at ground control box ( 15 ) and platform control box ( 6 ) must be actived to allow any movement.

  • Page 81: Automatic Engine Cut-Out

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection 4.4 - UTOMATIC ENGINE CUT The engine automatically cuts out in the following conditions : • The alternator is not functioning. • Engine temperature is too high.
  • Page 82 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Pre-operation inspection Notes 4000670470 E 04.19 USA / GB...

  • Page 83: Operation Instructions

    1.1 - NTRODUCTION • The HAULOTTE® Model 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P Articulating Boom Lift is a Summit Series TM trailer mounted aerial work platform, designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary work places.
  • Page 84 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform. • Read, understand and obey all Federal, State and local codes and regulations.

  • Page 85: Operation From The Ground Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 1.2 - PERATION FROM THE GROUND CONTROL BOX Refer to Section B 3.2 - Ground control box. • Turning "ON" and "OFF" of the machine is performed with the Control box activation key switch ( 1 ).

  • Page 86: Operation From The Platform Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX Refer to Section B 3.3 - Platform control box. • The platform control box is energized only when : •...

  • Page 87: Ground Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 2 - Ground control box 2.1 - OOM AND ARM CONTROLS Refer to Section B 3.2 - Ground control box. Ground box controls (emergency station) : •...
  • Page 88 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions Command Action Press the turntable rotation control ( 18 ) for a clockwise rotation Turntable rotation Press the turntable rotation control ( 19 ) for an counterclockwise...

  • Page 89: Platform Control Box

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE Refer to Section B 3.3 - Platform control box. To start the machine : At the ground control box : •...

  • Page 90: Platform Box Controls (Primary Station)

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 3.2 - LATFORM BOX CONTROLS RIMARY STATION Refer to Section B 3.3 - Platform control box. Platform box controls (driving station) : • Must press (push) in and hold a desired SPEED/ ENABLE button ( 6 ) simultaneously with desired control button.

  • Page 91: Additional Controls

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions Command Action Press the platform leveling control ( 17 ) to raise the platform Platform leveling Press the platform leveling control ( 18 ) to lower the platform 3.3 -...

  • Page 92: Outriggers Extension

    • The control microprocessor will perform self-diagnostics to test the operating system. After several seconds, the DISPLAY PANEL window will read : HAULOTTE GROUP - ACCESS SOLUTIONS. • Monitor the battery condition indicator during operation and charge the batteries as necessary.
  • Page 93 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions • Verify that the AUTO LEVEL ( 23 ) indicator LED is lit. If the AUTO LEVEL ( 23 ) indicator is not lit, the aerial work platform may not be level, and the weight of the machine may not be on the outrigger foot pad.

  • Page 94: Rescue And Emergency Procedures

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 5 - Rescue and emergency procedures 5.1 - N CASE OF POWER LOSS In the event of power loss, control system failure or other malfunction, boom lowering functions may be accomplished manually.

  • Page 95: Manual Boom Operation

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 5.1.1 - Manual Boom Operation Manual retraction, rotation and lowering functions allow the booms to be moved and lowered during hydraulic power interruption or failure. The following procedures for manual retraction, rotation and lowering require a person on the ground to operate the manual controls and hand pump.

  • Page 96: Manual Boom Lowering Procedure

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 5.1.1.3 - Manual Boom Lowering Procedure Each lift cylinder is equipped with a MANUAL LOWERING VALVE ( 1 ) , found at the base of each lift cylinder. Use the VALVE ( 1 ) to lower the platform in case of a complete electrical power failure, a load shift, or any other emergency.

  • Page 97: To Rescue Operator In Platform

    HAULOTTE® has implemented a control system for safely lowering the operator to the ground in the event of an emergency to enable him to receive the neccessary treatment.

  • Page 98: Transportation

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6 - Transportation 6.1 - UTTING IN TRANSPORT POSITION • Completely retract and lower all booms into the stowed position. • Secure both boom travel latches ( A ).

  • Page 99: Transporting On To A Truck Bed

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6.1.2 - Transporting on to a truck bed • Verify that the truck or trailer is parked on a firm and level surface. • Completely retract and lower all booms into the stowed position.

  • Page 100: Towing

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6.2 - OWING The aerial work platform trailer includes a single axle, 5,08 cm (2 inch) ball hitch, hydraulic surge brakes, mechanical parking brake, safety chains, brake lights and side marker lights.

  • Page 101: Procedure To Hitch And Tow

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6.2.1 - Procedure to hitch and tow Back the tow vehicle to the trailer. Verify that the ball and trailer hitch are aligned and that the trailer hitch has proper clearance above the ball.

  • Page 102: Storage

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6.3 - TORAGE Machine must be parked in a protected/designated area with the boom in a stowed configuration, however the boom can be raised but must not be extended. Make sure there is no load in the platform.

  • Page 103: Lifting Operation

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 6.4 - IFTING OPERATION • Completely retract and lower all booms into the stowed position. • Secure both boom travel latches ( A ). • Remove all loose materials from machine.

  • Page 104: Cold Weather Recommendations

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Operation instructions 7 - Cold Weather Recommendations In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any function thereby preventing any damage to the hydraulic system.

  • Page 105: General Specifications

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications General Specifications Notes 4000670470 E 04.19 USA / GB...

  • Page 106: Machine Dimensions

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 1 - Machine dimensions S t o w e d / T r a ns p o r t p os i t i o n : C o n f i guration tha t ta kes the minimum floo r space necess ary for storag e and / o r d elivery o f th e mach ine - Access pos itio n.
  • Page 107 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications Machine 3522A - HTA13P Marking Specifications - Dimensions Imp. Length - stowed 4,95 m 16 ft 3 in Width stowed 1.67 m 5 ft 6 in...

  • Page 108: Major Component Masses

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 2 - Major component masses N.B.-:-M ASSES MEASURED WITH EMPTY TANKS TANDARD MACHINE O OPTIONS Component 3522A - HTA13P Characteristics-Dimensions Imp. Boom assembly 564 kg 1243 lbs...

  • Page 109: Wheel/Tire Assembly

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 4 - Wheel/Tire assembly 4.1 - ECHNICAL SPECIFICATIONS 3522A - HTA13P Component Standard wheel Size ST 205/75 R14C 34 Nm (25 ft lbs), Torque 81 Nm (60 ft lbs),...

  • Page 110: Inspection And Maintenance

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 4.2 - NSPECTION AND MAINTENANCE The tire and rim are bonded together, both must be replaced if either is damaged. Before mounting tires onto the wheels, make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearbook or the tire manufacturers catalog.
  • Page 111 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications Tire wear diagnostic chart Wear pattern Cause Action Adjust pressure to particular Center wear Over inflation load per tire catalog or contact the tire manufacturer. Adjust pressure to particular...
  • Page 112 • 2 successive wheel studs are partially torn. Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
  • Page 113 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications • Raise the machine using a jack or a hoist. • Remove the wheel nuts. • Remove the wheel. • Install the new wheel. • Check for correct wheel nut tightening sequence.

  • Page 114: Options

    5.1 - MPORTANT The HAULOTTE® Model 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P is a Summit Series trailer-mounted aerial work platforms that may be equipped with one or more optional components designed for the convenience and safety of operators when using the equipment to accomplish specific tasks.

  • Page 115: Drive And Set

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 5.2 - RIVE AND SET The Drive and Set Option allows the operator to drive the aerial work platform over a short distance on ground level, deploy, retract and level the outriggers from the platform (upper) control box.

  • Page 116: Drive And Set Controls

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 5.2.2 - Drive and set controls The platform (upper) control box of a Drive and Set equipped aerial work platform includes the following controls and indicators.
  • Page 117 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications Marking Description Function • The outrigger ENABLE ( 5 ) button works in tandem with both the outrigger RETRACT ( 6 ) button and the outrigger EXTEND ( 7 ) button.

  • Page 118: Drive And Set Use

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 5.2.3 - Drive and set use 5.2.3.1 - Initial Operation Use the following procedure to operate the Drive and Set option upon arriving on site : •...

  • Page 119: During Operation

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications Drive and Set Op tion Eng aged 5.2.3.2 - During Operation Utilize the Drive and Set option to advance to the next work location. Use the following procedure to operate the Drive and Set option : •...

  • Page 120: Platform Rotator

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - General Specifications 5.3 - LATFORM ROTATOR The optional platform rotator allows the operator to rotate the basket 90 ° around a vertical axis by actuating a rotator handle found below the platform control box.

  • Page 121: General

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 122: Maintenance Schedule

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.

  • Page 123: Inspection Program

    Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.

  • Page 124: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 125: Repairs And Adjustments

    Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
  • Page 126 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Maintenance Notes 4000670470 E 04.19 USA / GB...

  • Page 127: Other Information

    5 years from the warranty start date (delivery date). HAULOTTE® agrees to repair or replace at its own expense; at its facility in Va Beach Virginia, or by an authorized repair service provider designated by HAULOTTE®, any part or parts of the product found to be defective in material or workmanship, provided HAULOTTE®...
  • Page 128 HAULOTTE® maximum liability under this warranty shall be the purchase price paid to HAULOTTE® with respect to the product to which such warranty is claimed. This warranty constitutes HAULOTTE® entire and exclusive warranty as to the product and is the sole and exclusive remedy for the product defects in material and workmanship.

  • Page 129: Warranty Claims Procedure

    Identify the components to be claimed under warranty along with description of failure. An RMA number will be issued from Haulotte Group / BilJax to return warranty parts at the time the parts order is placed.

  • Page 130: Warranty Registration

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Other information 1.2 - ARRANTY REGISTRATION Owner name : Purchased from : Machine Model : Machine Serial : Address : Address : Date machine delivered : City :...

  • Page 131: Subsidiary Contact Information

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No.

  • Page 132: California Warning

    3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Other information 2.1 - ALIFORNIA WARNING F o r t h e e n g i n e p o w e r e d m a c hi n e s d e s t i n e d t o t h e U S m a r k e t...
  • Page 133 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Other information Fo r e lectric (battery ope rated) m achin es CALIFORNIA Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 134 3522A - HTA13P - 4527A - HTA16P - 5533A - HTA19P - Other information Notes 4000670470 E 04.19 USA / GB...

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