- Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/ modifications to the aerial work platform must be approved by HAULOTTE®.
• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.
• Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • Inform the owner (or hirer) if the manual or any decals are missing or are not legible.
3632T - HTT13 - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.
3632T - HTT13 - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.
3632T - HTT13 - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check the load bearing capacity of the supporting ground.
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3632T - HTT13 - Foreword WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.
3632T - HTT13 - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.
3632T - HTT13 - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER • Do not start the engine if you smell or detect liquid propane gas (LPG), gasoline, diesel fuel or other explosive substances.
3632T - HTT13 - Foreword • Be aware of driving direction. • When changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur.
Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.
It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.
Company stamp is mandatory : Check here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000670450 E 04.19...
5.2 - RODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range. Given this policy, the Company reserves the right to modify products technical characteristics / specifications without notice.
3632T - HTT13 - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit.
Familiarize yourself with the decals and the hazard severity levels. Decals must be kept in good legible condition. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. AS standard DANGER ANSI and CSA standards...
Caution : Risk of material damage Prohibited action Reminder to use good practice or follow pre-operation checks Cross-reference to another part of the manual Cross-reference to another manual Cross-reference to repair (contact HAULOTTE Services®) N.B. : Additional technical information 1.4 - EVEL OF SEVERITY...
3632T - HTT13 - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols. Symbol...
3632T - HTT13 - Familiarization 2 - Models description Regulations Models ANSI and CSA standards 3632T AS standard HTT13 4000670450 E 04.19 USA / GB...
3632T - HTT13 - Familiarization 3.2 - ROUND CONTROL BOX 3.2.1 - Layout General view 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Controls and indicators Marking Description Function • Turn the KEY SWITCH ( 1 ) to the GROUND ( 1b ) to select operation from the ground control box. • Turn the KEY SWITCH ( 1 ) to the PLATFORM ( 1a ) to select operation from the platform control box.
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3632T - HTT13 - Familiarization Marking Description Function For simultaneous automatic outrigger extension / retraction of all four ( 3 ) outriggers : • Select the EXTEND ( 16 ) button or RETRACT ( 17 ) button and the AUTO LEVEL ( 18 ) button at the same time.
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3632T - HTT13 - Familiarization Notes 4000670450 E 04.19 USA / GB...
3632T - HTT13 - Familiarization 3.3 - LATFORM CONTROL BOX 3.3.1 - Layout General view 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Controls and indicators Marking Description Function • Start a cold engine by pressing (pushing) and holding the CHOKE ( 2 ) button, and pressing (pushing) the ENGINE START ( 1 ) button to start the Engine. To start Engine Start and Choke / / restart a warm engine, press (push) the ENGINE START ( 1 ) button only.
3632T - HTT13 - Familiarization 4 - Performance Specifications 4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. ANSI, CSA and AS standards Machine HTT13 - 3632T Characteristics - Dimensions Imp. Maximum working height...
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3632T - HTT13 - Familiarization Machine HTT13 - 3632T • Engine Honda • Model GX270 • Horsepower rating 8.4@3600 RPM Engine ( IC generator option) • Torque (Ft-Lbs) 14.1@2500 RPM • Fuel tank capacity 6.4 US qt • Oil capacity 1.16 US qt...
3632T - HTT13 - Familiarization 4.2 - ORKING AREA ANGE OF MOTION The following information is based on ideal working conditions. Machine performance may vary based on work environment and on machine options. Only one boom function is permitted at a time, this function is only operable as long as the boom is within the safe operating zone.
3632T - HTT13 - Familiarization 5 - Decals and markings locations • Decals contain information that is required for the safe and proper use of the aerial work platform. • Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible.
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3632T - HTT13 - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers prior to 36T18-00015 only 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers prior to 36T18-00015 only Marking Color Description Quantity 3632T - HTT13 Decal - Danger - Main Instruction / Hazard -...
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Decal - Caution - Transport latch B06-00-0481 Orange Decal - Warning - Tow hazard 65 mph B06-00-0544 Decal - HAULOTTE Biljax - 5 in Black / Red Other B06-00-0161b on clear Decal - 3632T - Black clear vinyl with black...
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3632T - HTT13 - Familiarization Notes 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3632T - HTT13- Used on machines with serial numbers prior to 36T18-00015 only 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3632T - HTT13- Used on machines with serial numbers prior to 36T18-00015 only Marking Color Description Quantity 3632T - HTT13 Other Key ring tag B06-00-0526 Orange Annual Inspection Plate...
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3632T - HTT13 - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers after 36T18 - 00015 only 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Decal placement - Decal kit - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers after 36T18 - 00015 only Marking Color Description Quantity 3632T - HTT13 Decal - Danger - Main Instruction / Hazard - Platform...
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3632T - HTT13 - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers after 36T18 - 00015 only 4000670450 E 04.19 USA / GB...
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3632T - HTT13 - Familiarization Identification plates and optional equipment - ANSI/CSA/AS - 3632T - HTT13 - Used on machines with serial numbers after 36T18 - 00015 only Marking Color Description Quantity 3632T - HTT13 Orange Key ring tag B06-00-0526...
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3632T - HTT13 - Familiarization Notes 4000670450 E 04.19 USA / GB...
3632T - HTT13 - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.
3632T - HTT13 - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area. • Check the work area for localized features, e.g. manholes, service ducts, potholes, etc.
Test and validate Tighten Check levels Systematic replacement Visual inspection with small Proof tests : Need HAULOTTE Services® authorization. For disassembly or movement needed countries where machines are not subject to controlled periodic to reach the part. Replacement is maintenance.
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3632T - HTT13 - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of operator's and...
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3632T - HTT13 - Pre-operation inspection Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ... Absence of cracks, broken parts, damaged paint No deterioration and visible damage...
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No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Serial number : Hours of operation : Model : HAULOTTE Services® contract reference : Intervention record number : Signature : Date : Name : 4000670450 E 04.19...
All service checks shall be performed in accordance with manufacturer's recommendations (Refer to the Maintenance section of this manual). Copy this form as needed. Direct any questions to the HAULOTTE® Customer Service Department at 1-800-537-0540 or visit HAULOTTE® online at www.haulotte-usa.com.
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3632T - HTT13 - Pre-operation inspection Machine Model No. Serial No. Check coolant level. Applicable for machines equipped with engines. Inspect the air filter. Applicable for machines equipped with engines. Verify proper level sensor operation(Use outriggers to tilt machine, try to operate boom functions. ).
3632T - HTT13 - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.
3632T - HTT13 - Pre-operation inspection 4.2 - CTIVATION OF CONTROLS The speed/enable button at ground control box ( 15 ) and platform control box ( 6 ) must be actived to allow any movement. 4.3 - AULT DETECTOR The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator.
3632T - HTT13 - Pre-operation inspection 4.4 - UTOMATIC ENGINE CUT The engine automatically cuts out in the following conditions : • The alternator is not functioning. • Oil pressure is too low. • The E-stop(s) is (are) pushed in.
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3632T - HTT13 - Pre-operation inspection Notes 4000670450 E 04.19 USA / GB...
1.1 - NTRODUCTION • The 3632T - HTT13 Telescoping Boom Lift is a Summit Series TM trailer-mounted aerial work platform, designed and manufactured to position personnel with their tools and equipment at overhead work locations. The platform load capacity is rated at 227 kg (500 lb).
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3632T - HTT13 - Operation instructions Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform. • Read, understand and obey all Federal, State and local codes and regulations.
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3632T - HTT13 - Operation instructions • Release the platform travel latch ( 1 ) by lifting up on the handle, and pivoting the platform upright. Platform travel latch • Platform locking pins ( 2 ) will engage (protrude through) in the pivot locking holes on the platform mount ( 4 ) when the platform ( 1 ) is in full upright position.
3632T - HTT13 - Operation instructions 1.2 - PERATION FROM THE GROUND CONTROL BOX Refer to Section B 3.2 - Ground control box. • Turning "ON" and "OFF" of the machine is performed with the Control box activation key switch ( 1 ).
3632T - HTT13 - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX Refer to Section B 3.3 - Platform control box. • The platform control box is energized only when : • The E-stop buttons on both ground and platform control boxes are not pressed in.
3632T - HTT13 - Operation instructions 2 - Ground control box 2.1 - OOM AND ARM CONTROLS Refer to Section B 3.2 - Ground control box. Ground box controls (emergency station) : • Must press (push) in and hold a desired SPEED/...
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3632T - HTT13 - Operation instructions Command Action Press the platform leveling control ( 13 ) to raise the platform Platform leveling Press the platform leveling control ( 14 ) to lower the platform 4000670450 E 04.19 USA / GB...
3632T - HTT13 - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE Refer to Section B 3.3 - Platform control box. To start the machine : At the ground control box : • Check that the E-stop button ( 6 ) is not pressed in.
3632T - HTT13 - Operation instructions Command Action Press the boom telescoping control ( 11 ) to extend boom. Boom telescoping extend / retract Press the boom retracting control ( 12 ) to retract boom. Press the turntable rotation control ( 7 ) for a clockwise...
• The control microprocessor will perform self-diagnostics to test the operating system. After several seconds, the DISPLAY PANEL window will read : HAULOTTE GROUP - ACCESS SOLUTIONS. • Monitor the battery condition indicator during operation and charge the batteries as necessary.
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3632T - HTT13 - Operation instructions • Verify that the AUTO LEVEL ( 23 ) indicator LED is lit. If the AUTO LEVEL ( 23 ) indicator is not lit, the aerial work platform may not be level, and the weight of the machine may not be on the outrigger foot pad.
3632T - HTT13 - Operation instructions 5 - Rescue and emergency procedures 5.1 - N CASE OF POWER LOSS In the event of power loss, control system failure or other malfunction, boom lowering functions may be accomplished manually. To manually operate boom retraction, and turntable rotation functions, use the hand pump, and "motion selection"...
3632T - HTT13 - Operation instructions 5.1.1 - Manual Boom Operation Manual retraction, rotation and lowering functions allow the booms to be moved and lowered during hydraulic power interruption or failure. The following procedures for manual retraction, rotation and lowering require a person on the ground to operate the manual controls and hand pump.
3632T - HTT13 - Operation instructions 5.1.1.3 - Manual Boom Lowering Procedure The lift cylinder is equipped with a manual lowering valve; this valve is found at the base of the lift cylinder. Use the valve handle to lower the platform in case of a complete electrical power failure, a load shift, or any other emergency.
3632T - HTT13 - Operation instructions 5.2 - O POWER AVAILABLE • In the event of power loss, control system failure or other malfunction, boom lowering functions may be accomplished manually. • To manually operate boom retraction, and turntable rotation functions, use the hand pump, and "motion selection"...
3632T - HTT13 - Operation instructions 6 - Transportation 6.1 - UTTING IN TRANSPORT POSITION • Completely retract and lower all booms into the stowed position. • Secure both boom travel latches ( A ). • Remove all loose materials from machine.
3632T - HTT13 - Operation instructions 6.1.2 - Transporting on to a truck bed • Verify that the truck or trailer is parked on a firm and level surface. • Completely retract and lower all booms into the stowed position.
3632T - HTT13 - Operation instructions 6.2 - OWING The aerial work platform trailer includes a single axle, 5,08 cm (2 inch) ball hitch, hydraulic surge brakes, mechanical parking brake, safety chains, brake lights and side marker lights. Proper aerial work platform transport requires the proper attachment and inspection of these components before towing.
3632T - HTT13 - Operation instructions 6.2.1 - Procedure to hitch and tow Back the tow vehicle to the trailer. Verify that the ball and trailer hitch are aligned and that the trailer hitch has proper clearance above the ball.
3632T - HTT13 - Operation instructions 6.3 - TORAGE Machine must be parked in a protected/designated area with the boom in a stowed configuration, however the boom can be raised but must not be extended. Make sure there is no load in the platform.
3632T - HTT13 - Operation instructions 6.4 - IFTING OPERATION • Completely retract and lower all booms into the stowed position. • Secure both boom travel latches ( A ). • Remove all loose materials from machine. • Retract all outriggers cylinders to fully stowed (upright) position.
3632T - HTT13 - Operation instructions 7 - Cold Weather Recommendations In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any function thereby preventing any damage to the hydraulic system.
3632T - HTT13 - General Specifications 1 - Machine dimensions Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position. 3632T - HTT13P 4000670450 E 04.19...
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3632T - HTT13 - General Specifications Machine 3632T - HTT13P Marking Specifications - Dimensions Imp. Length - stowed 6,90 m 22 ft 8 in Width stowed 1,67 m 5 ft 6 in Height stowed 2,03 m 6 ft 8 in...
3632T - HTT13 - General Specifications 4 - Wheel/Tire assembly 4.1 - ECHNICAL SPECIFICATIONS Component Standard wheel Tire size ST 215/75 D 17.5 in Type Pneumatic Size 406,4 mm (16 in) 34 Nm (25 ft lbs) - Initial torquing Torque...
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3632T - HTT13 - General Specifications Tire wear diagnostic chart Wear pattern Cause Action Adjust pressure to particular Center wear Over inflation load per tire catalog or contact the tire manufacturer. Adjust pressure to particular Edge wear Under inflation load per tire catalog.
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• 2 successive wheel studs are partially torn. Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
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3632T - HTT13 - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist. • Remove the wheel nuts. • Remove the wheel.
5.1 - MPORTANT The HAULOTTE® Model 3632T - HTT13 is a Summit Series trailer-mounted aerial work platforms that may be equipped with one or more optional components designed for the convenience and safety of operators when using the equipment to accomplish specific tasks.
3632T - HTT13 - General Specifications 5.2 - RIVE AND SET The Drive and Set Option allows the operator to drive the aerial work platform over a short distance on ground level, deploy, retract and level the outriggers from the platform (upper) control box.
3632T - HTT13 - General Specifications 5.2.2 - Drive and set controls The platform (upper) control box of a Drive and Set equipped aerial work platform includes the following controls and indicators. Drive and set controls Marking Description Function • The multi-axis JOYSTICK ( 1 ) drives the aerial work platform in the direction of movement.
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3632T - HTT13 - General Specifications Marking Description Function • The outrigger ENABLE ( 5 ) button works in tandem with both the outrigger RETRACT ( 6 ) button and the outrigger EXTEND ( 7 ) button. • Pressing (pushing) in and holding the ENABLE ( 5 ) button while...
3632T - HTT13 - General Specifications 5.2.3 - Drive and set use 5.2.3.1 - Initial Operation Use the following procedure to operate the Drive and Set option upon arriving on site : • Set the parking brake. • Lower the TONGUE JACK / DOLLY WHEEL and unhitch the aerial work platform from tow vehicle.
3632T - HTT13 - General Specifications 5.3 - LATFORM ROTATOR The optional platform rotator allows the operator to rotate the basket 90 ° around a vertical axis by actuating a rotator handle found below the platform control box. To operate manual platform rotator, turn the rotator handle in the direction of desired rotation (clockwise (CW) or counterclockwise (CCW)).
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.
3632T - HTT13 - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.
Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.
This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.
Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
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3632T - HTT13 - Maintenance Notes 4000670450 E 04.19 USA / GB...
5 years from the warranty start date (delivery date). HAULOTTE® agrees to repair or replace at its own expense; at its facility in Va Beach Virginia, or by an authorized repair service provider designated by HAULOTTE®, any part or parts of the product found to be defective in material or workmanship, provided HAULOTTE®...
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HAULOTTE® maximum liability under this warranty shall be the purchase price paid to HAULOTTE® with respect to the product to which such warranty is claimed. This warranty constitutes HAULOTTE® entire and exclusive warranty as to the product and is the sole and exclusive remedy for the product defects in material and workmanship.
Identify the components to be claimed under warranty along with description of failure. An RMA number will be issued from Haulotte Group / BilJax to return warranty parts at the time the parts order is placed.
3632T - HTT13 - Other information 1.2 - ARRANTY REGISTRATION Owner name : Purchased from : Machine Model : Machine Serial : Address : Address : Date machine delivered : City : City : Machine used for : State :...
3632T - HTT13 - Other information 2.1 - ALIFORNIA WARNING For the engine powered machines destined to the US market (Standards ANSI and CSA) CALIFORNIA Proposition 65 Warning Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine...
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3632T - HTT13 - Other information For electric (battery operated) machines CALIFORNIA Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer.
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3632T - HTT13 - Other information Notes 4000670450 E 04.19 USA / GB...
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