Haulotte HA20RTJ Operator's Manual
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Haulotte HA20RTJ Operator's Manual

Diesel articulating booms
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Operator's manual
Operator's manual
HA20RTJ - HA20RTJ O - HA20RTJ PRO
HA61RTJ O - HA61RTJ PRO
USA
4000388880
E 06 15
GB / USA

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Summary of Contents for Haulotte HA20RTJ

  • Page 1 Operator's manual Operator's manual HA20RTJ - HA20RTJ O - HA20RTJ PRO HA61RTJ O - HA61RTJ PRO 4000388880 E 06 15 GB / USA...
  • Page 2 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ 4000388880 E 06 15 GB / USA...

  • Page 3: Table Of Contents

    Operator's manual CONTENTS FOREWORD 1 - User responsibility ..... . . 1.1 - Owner's responsibility......... . . 1.2 - Employer's responsibility .
  • Page 4 Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ..... . 2 - Working area assessment ....3 - Inspection and Functional test .
  • Page 5 Operator's manual 6 - Cold Weather Recommendations ..6.1 - Engine oil........... . . 6.2 - Hydraulic oil.
  • Page 6 Operator's manual OTHER INFORMATION 1 - Warranty disclosure ....1.1 - After Sales Service ......... . . 1.2 - Manufacturer's warranty.
  • Page 7 - Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifications to the aerial work platform must be approved by HAULOTTE®.

  • Page 8: User Responsibility

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 1 - User responsibility 1.1 - WNER S RESPONSIBILITY The owner (or hirer) has the obligation : • To inform operators of the instructions contained in the Operator's Manual.

  • Page 9: Operator's Responsibility

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 1.4 - PERATOR S RESPONSIBILITY The operator has the obligation to : • Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

  • Page 10: Safety

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2 - Safety 2.1 - AFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

  • Page 11: Falling Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform.

  • Page 12: Overturning / Tip-Over Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity.
  • Page 13 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword Using a machine on a slope : Do not exceed the slope limit for each operation. Section B 4.1Technical specifications. Gradeability : • Driving in stowed position UP or DOWN a slope.
  • Page 14 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword N.B.-:-T EAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN COMMUNICATING WEATHER CONDITIONS WIND SPEED RANGE AT ABOVE FLAT CLEAR LAND IS ASSOCIATED WITH EACH DEGREE...

  • Page 15: Electrocution Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

  • Page 16: Explosion / Fire Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER •...

  • Page 17: Crushing / Collision Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.6 - Crushing / Collision Hazards When in the platform : • Check the work area for overhead clearance, for any obstacles besides and below the platform when raising/lowering the platform and or before driving.

  • Page 18: Uncontrolled Movement Hazards

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 2.1.7 - Uncontrolled movement Hazards Do not use a damaged or malfunctioning machine. Be aware of uncontrolled movement and always respect the following : • Maintain clearance from high voltage lines.

  • Page 19: Incident Notification

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 4 - Incident notification Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage.

  • Page 20: Compliance

    It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.

  • Page 21: Owner Information Update Form

    Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000388880...

  • Page 22: Product Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Foreword 5.2 - RODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range;...

  • Page 23: Familiarization

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Familiarization 1 - General safety 1.1 - NTENDED USE To ensure the safe use of an Aerial Work Platform, support personnel must always be available on the ground. If necessary, support personnel will be required to operate the emergency functions of the machine and in rescuing the operator.

  • Page 24: Decal Content

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.2 - ECAL CONTENT Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms. Decals provide the following information : •...

  • Page 25: Symbols And Colors

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.3 - YMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

  • Page 26: Symbols Legend And Definitions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 1.5 - YMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.

  • Page 27: Models Description

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 2 - Models description Regulation Models HA61RTJO ANSI and CSA standards HA61RTJ PRO HA20RTJ CE and AS standards HA20RTJO HA20RTJ PRO 4000388880 E 06 15...

  • Page 28: Primary Machine Components

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3 - Primary machine components 3.1 - AYOUT H A 2 0 R T J H A 2 0 R T J O H A 2 0 R T J P R O...
  • Page 29 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Description Marking Description Chassis Boom lift cylinder Steering wheel Arm lifting cylinder Rear drive wheel (and steer wheel if Ground control box 4WS) Tilt sensor...

  • Page 30: Ground Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.2 - ROUND CONTROL BOX 3.2.1 - Layout G e n e r a l v i e w Afficheur (1 - 10) LED’s display panel...
  • Page 31 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization C o n t r o l s a n d i n d i c a t o r s Marking Description Function Move upwards : Jib lifting...

  • Page 32: Display Panel (Led's 1 - 10)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.2.2 - Display Panel (LED'S 1 - 10) I n d i c a t o r s C l u s t e r...
  • Page 33 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Symbol Description Illuminated when service counter is displayed • Illuminated when engine is not running or when hour meter is displayed • Flashing engine in operation...

  • Page 34: Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.3 - LATFORM CONTROL BOX 3.3.1 - Layout G e n e r a l v i e w Affichage pupitre de commandes haut (101 - 117)
  • Page 35 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Marking Description Function High-speed drivie Drive speed selector Medium speed drive Low-speed drive Pulled out : Platform control box energized E-stop button Pressed in : De-energizes control system (Engine stopped)

  • Page 36: Display Panel (Led's 101 - 117)

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 3.3.2 - Display Panel (LED'S 101 - 117) P l a t f o r m c o n t r o l b o x...
  • Page 37 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Symbol Description Machine switched on : • Rapid flashing : Machine is ON, but platform control panel is not active but the ground control panel is ON.
  • Page 38 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Filter status Level of clogging DPF cannot be recovered > 250% Manual regeneration required 250% - 180% (high level) Automatic or manual regeneration required (medium level ->...

  • Page 39: Performance Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 4 - Performance Specifications 4.1 - ECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. C E a n d A S s t a n d a r d s...
  • Page 40 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA20RTJ HA20RTJ O Energy storage Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah...
  • Page 41 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization C E a n d A S s t a n d a r d s Machine HA20RTJ PRO Characteristics - Dimensions Imp. Maximum working height...
  • Page 42 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization A N S I a n d C S A s t a n d a r d s Machine HA61RTJO HA61RTJ PRO Characteristics - Dimensions Imp.
  • Page 43 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Machine HA61RTJO HA61RTJ PRO Energy storage Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah...

  • Page 44: Working Area / Range Of Motion

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 4.2 - ORKING AREA ANGE OF MOTION H A 2 0 R T J H A 2 0 R T J H A 2 0 R T J...
  • Page 45 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Notes 4000388880 E 06 15 GB / USA...

  • Page 46: Decals And Markings Locations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization 5 - Decals and markings locations a n d s t a n d a r d s 4000388880 E 06 15 GB / USA...
  • Page 47 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization a n d s t a n d a r d s 4000388880 E 06 15 GB / USA...
  • Page 48 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization C E a n d A S s t a n d a r d s Marking Color Description HA20RTJ HA20RTJO HA20RTJ PRO Height of the floor and load...
  • Page 49 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization In french : 3078149030 In english : 307P222740 In spanish : 307P222770 In portuguese : 307P222810 In italian : 307P222800 In german : 307P222730 In swedish : 307P222820...
  • Page 50 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization F o r R u s s i a a n d t h e U k r a i n e o n l y...
  • Page 51 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Other Tamper-proof 307P227450 x 5 307P227450 x 7 Other Caution glasses 307P227460 Other Caution helmet compulsory 307P227470 Other hand protection compulsory 307P227490 Other Obligatory routing...
  • Page 52 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization A N S I a n d C S A s t a n d a r d s Marking Color Description HA61RTJO HA61RTJ PRO...
  • Page 53 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization In english : 4000025040 Orange Hand crushing hazard - Heat burns In french : 4000068110 In spanish : 4000086540 Blue Engine oil - CJ-4 4000019700...
  • Page 54 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Familiarization Notes 4000388880 E 06 15 GB / USA...

  • Page 55: Pre-Operation Inspection

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.

  • Page 56: Inspection And Functional Test

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 3 - Inspection and Functional test 3.1 - AILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
  • Page 57 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's...
  • Page 58 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Lift assembly (jib, boom, mast, arm, turret) No cracks, broken weld, paint chipped No deterioration and visible damage No screws missing / loose parts...
  • Page 59 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection Hydraulic oil level Energy storage and motorisation: tanks, batteries and engine Engine oil level (add in stowed position) Fuel level (add in stowed position)

  • Page 60: Safety Functional Checks

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

  • Page 61: Activation Of Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.2 - CTIVATION OF CONTROLS The enable switch must be active to allow all movements. The "Enable Switch" system depends on the machine configuration and will consist of one of the following : •...

  • Page 62: Automatic Engine Cut-Out

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.4 - UTOMATIC ENGINE CUT The engine automatically cuts out in the following conditions : • The alternator is not functioning. • Engine temperature is too high.

  • Page 63: Slope Warning Device

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.7 - LOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed position and is positioned on a slope exceeding the slope allowed.

  • Page 64: Travel Speed Limitation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Pre-operation inspection 4.8 - RAVEL SPEED LIMITATION The machine has a selector of 3 driving speeds - low, medium and high. All driving speeds are authorised when extending structure of the machine is in stowed position (transport configuration).

  • Page 65: Operation Instructions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Operation instructions 1 - Operation 1.1 - NTRODUCTION Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine.
  • Page 66 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions • Enable switch / back-up unit selector switch ( 228 ) • With engine running, the selector switch functions as an "enable switch" only.

  • Page 67: Operation From The Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 1.3 - PERATION FROM THE PLATFORM CONTROL BOX • The platform control box is energized only when : • The E-stop buttons on both ground and platform control boxes are not pressed in.

  • Page 68: Ground Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 2 - Ground control box 2.1 - O START AND STOP THE MACHINE • Check that the E-stop buttons ( 15 ) at ground control box and ( 46 ) at platform control box are not pressed in.
  • Page 69 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Control Action Push the jib switch ( 8 ) upwards to lift the jib. Jib lifting/lowering (If applicable) Push the jib switch ( 8 ) downwards to lower the jib.

  • Page 70: Platform Control Box

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3 - Platform control box 3.1 - O START AND STOP THE MACHINE To start the machine : At the ground control box : •...

  • Page 71: Drive And Steer Control

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3.2 - RIVE AND STEER CONTROL To activate drive and steer function, press the foot pedal switch and simultaneously operate the joystick ( 33 ) for the desired function.

  • Page 72: Boom And Arm Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 3.3 - OOM AND ARM CONTROLS Activate the desired control and the enable switch (foot pedal switch) simultaneously to perform that selected function. F o o t...

  • Page 73: Additional Controls

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions Control Action Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation. Turntable rotation Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW) rotation.

  • Page 74: Emergency Procedure

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 4 - Emergency procedure 4.1 - N CASE OF POWER LOSS In case of loss of the main power source, the secondary (back-up) power unit, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.

  • Page 75: To Rescue Operator From Platform

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 4.2 - O RESCUE OPERATOR FROM PLATFORM In a situation where an operator located in the platform needs to be rescued (for example in case of illness, injury or trapped against a structure making the control box inaccessible), the rescue personel at ground level needs to obtain rapid and direct access to operating functions.

  • Page 76: No Power Available

    HAULOTTE Services®. All safety functions are no longer active and several hazards may occur. Improper use of the equipment will result in death or serious injuries. If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

  • Page 77: Transportation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5 - Transportation 5.1 - UTTING IN TRANSPORT POSITION To avoid any risk of machine movement during loading, ensure that : • The loading ramp can support the machine weight.

  • Page 78: Machine Layout

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.2 - ACHINE LAYOUT T u r r e t r o t a t i o n e n a b l e d...

  • Page 79: Unloading

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.3 - NLOADING Before unloading, check that the machine is in good condition. • Remove the turntable rotation locking pin. • Remove the tie downs.

  • Page 80: Towing

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.4 - OWING In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle : •...

  • Page 81: Re-Engaging The Drive Hubs

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.4.2 - Re-engaging the drive hubs • Perform in reverse order to the drive hub disengaging procedure Carry out a few driving movements. The drive hubs are now re-engaged.

  • Page 82: Lifting Operation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 5.6 - IFTING OPERATION During loading / unloading operation, if it becomes necessary to lift the machine using an overhead crane, it is important to respect the following : •...

  • Page 83: Cold Weather Recommendations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 6 - Cold Weather Recommendations In cold weather conditions, allow engine to run for at least 5 min and warm up ; before operating any function thereby preventing any damage to the hydraulic system.

  • Page 84: Hydraulic Oil

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Operation instructions 6.2 - YDRAULIC OIL External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range.

  • Page 85: General Specifications

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications General Specifications 1 - Machine dimensions S t o w e d T r a n s p o r t p o s i t i o n...

  • Page 86: Major Component Masses

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications C E a n d A S s t a n d a r d s Machine HA20RTJ PRO Marking Specifications - Dimensions Imp.

  • Page 87: Acoustics And Vibrations

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 3 - Acoustics and vibrations The acoustics and vibrations specifications are based upon the following conditions : • The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.

  • Page 88: Wheel/Tire Assembly

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 4 - Wheel/Tire assembly 4.1 - ECHNICAL SPECIFICATIONS Component Standard wheel HA20RTJ Standard wheel HA20RTJ O Standard wheel HA20RTJ PRO 4000278720 4000075640 Reference number...
  • Page 89 • 2 aperture holes are cut. Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
  • Page 90 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist.

  • Page 91: Options

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5 - Options 5.1 - BOARD GENERATOR 5.1.1 - Principle The on-board generator supplies voltage ( 220 V or 110 V depending; on the option) in the basket to connect a power tool.

  • Page 92: Glazier's Kit

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2 - LAZIER S KIT 5.2.1 - Description This attachment is an assembly designed to transport panels. The assembly comprises of a tray that extends along the length of the floor. The panel(s) should be placed in the tray and secured to the guard rail with a strap (not supplied).

  • Page 93: Operation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.5 - Operation • Load the panel onto the platform. • Securely attach the tray to the guard rail by means of a strap with the correct strength and dimensions for the panel.

  • Page 94: Assembly - Dismantling

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.6 - Assembly - Dismantling P a n e l c a r r i e r Marking Description Tray (Panel carrier) Platform Platform carrier...

  • Page 95: Specific Decals

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.2.7 - Specific decals L o c a t i o n t h e d e c a l s Marking Description Quantity...

  • Page 96: Activ' Shield Bar - Secondary Guarding System

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3 - - SECONDARY GUARDING SYSTEM CTIV HIELD 5.3.1 - Description Activ' Shield Bar is a secondary guarding device. It should be noted that this device doesn't release the operator from the responsibilities of learning and practicing the principles of safe machine operations provided by the manufacturer's instructions, employer's safety rules and worksite regulations.

  • Page 97: Safety Precautions

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.3 - Safety precautions • Check the work area for overhead clearances, obstructions or other possible hazards. • When driving, position the platform so as to provide the best visibility possible and avoid any blind spots.

  • Page 98: Pre-Operation Inspection

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service.
  • Page 99 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications Operated movement when the bar is triggered Driving Rotation Lifting or Other telescope Move movement Move forward Left Right extension backwards Yes No Yes No...

  • Page 100: Operation

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - General Specifications 5.3.5 - Operation When the switch bar is triggered, the currently active function movement is stopped. Alarm and flashing light are activated. Only safeguard functional movements (lowering, retracting or reverse movement of the function that created the situation) are available from the platform control box.

  • Page 101: Maintenance

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 102: Maintenance Schedule

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. For maximum service life and safe operation, ensure that all the necessary inspections and maintenance have been completed.

  • Page 103: Inspection Program

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Maintenance 3 - Inspection program 3.1 - ENERAL PROGRAM The machine must be inspected on a regular basis at intervals of no less than once ( 1 ) per year.

  • Page 104: Periodic Inspection

    This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.

  • Page 105: Repairs And Adjustments

    Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
  • Page 106 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Maintenance Notes 4000388880 E 06 15 GB / USA...

  • Page 107: Warranty Disclosure

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information Other information 1 - Warranty disclosure 1.1 - FTER ALES ERVICE Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service life to ensure the optimum use of your HAULOTTE product : •...

  • Page 108: Conditions Of Warranty

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information 1.2.4 - Conditions of warranty HAULOTTE® guarantees its products against defects, faults or manufacturing defects when the owner or rental company has informed HAULOTTE® of the defect.
  • Page 109 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : • Consumables : No claims will be accepted for objects or parts replaced in the context of normal machine usage.

  • Page 110: Subsidiary Contact Information

    HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No.
  • Page 111 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information F o r t h e e n g i n e p o w e r e d m a c h i n e s...
  • Page 112 HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO - Other information Notes 4000388880 E 06 15 GB / USA...

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