KIESELMANN 567 Series Operating Instruction
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KIESELMANN 567 Series Operating Instruction

Double seat valves
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Operating instruction
Translation of the original
Double seat valves
Type 567x
Seal material: EPDM, HNBR
GB
P D F • a k • 0 7 / 1 0 / 2 0 2 0
ENGLISH

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Summary of Contents for KIESELMANN 567 Series

  • Page 1 Operating instruction Translation of the original Double seat valves Type 567x Seal material: EPDM, HNBR P D F • a k • 0 7 / 1 0 / 2 0 2 0 ENGLISH...
  • Page 2 . k i e s e l m a n n . d e • i n f o @ k i e s e l m a n n . d e Copyright: © KIESELMANN FLUID PROCESS GROUP...

  • Page 3: Table Of Contents

    KIESELMANN GmbH Table of contents T a b l e o f c o n t e n t s 1 General informations .............................. 4 Informations for your safety ............................... 4 Marking of security instructions............................ 4 General designated use .............................. 4 Personnel ..................................... 4 Modifications, spare parts, accessories .......................... 5 General instructions ................................ 5...

  • Page 4: General Informations

    1 G e n e r a l i n f o r m a t i o n s 1.1 Informations for your safety We are pleased that you have decided for a high-class KIESELMANN GmbH product. With correct application and adequate maintenance, our products provide long time and reliable operation.

  • Page 5: Modifications, Spare Parts, Accessories

    KIESELMANN GmbH | Operating instruction General informations | 1 1.5 Modifications, spare parts, accessories Unauthorized modifications, additions or conversions which affect the safety of the fitting are not permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare parts and accessories recommended by the manufacturer.

  • Page 6: Safety Instructions

    2 | Safety instructions Operating instruction | KIESELMANN GmbH 2 S a f e t y i n s t r u c t i o n s 2.1 Intended use Based upon its functions, the double seat valve is suitable for use in the food and beverages, in pharmaceutical, biotechnological and chemical industries.
  • Page 7 KIESELMANN GmbH | Operating instruction Safety instructions | 2 CAUTION When mounting the clamps, the max. torque must not be exceeded. (see technical data) CAUTION To avoid air leaking, only use pneumatic connection parts that have an O-ring seal facing the even surface.

  • Page 8: Delivery, Transport And Storage

    3 | Delivery, transport and storage Operating instruction | KIESELMANN GmbH 3 D e l i v e r y , t r a n s p o r t a n d s t o r a g e 3.1 Delivery...

  • Page 9: Function And Operation

    KIESELMANN GmbH | Operating instruction Function and operation | 4 4 F u n c t i o n a n d o p e r a t i o n 4.1 Description of function The valve opens from the top down by means of control air and closes bottom to top by means of spring tension without loss of product.

  • Page 10: Pneumatic Valve Activation

    4 | Function and operation Operating instruction | KIESELMANN GmbH 4.3 Pneumatic valve activation Valve function Pneum. activation Pneum. activation via control head via external with solenoid valves (MV) Solenoid valves (MV external) main lift control air feed control air feed valve “OPEN“...

  • Page 11: Commissioning, Service And Maintenance

    KIESELMANN GmbH | Operating instruction Commissioning, service and maintenance | 5 5 C o m m i s s i o n i n g , s e r v i c e a n d m a i n t e n a n c e 5.1 Commissioning...

  • Page 12: Maintenance Table

    5 | Commissioning, service and maintenance Operating instruction | KIESELMANN GmbH Lubricant recommendation EPDM; HNBR; NBR; FKM; k-flex - Klüber Paraliq GTE703* Silicone - Klüber Sintheso pro AA2* Thread - Interflon Food* *) It is only permitted to use approved lubricants, if the respective fitting is used for the produc- tion of food or drink.

  • Page 13: Technical Data | 6

    KIESELMANN GmbH | Operating instruction Technical data | 6 6 T e c h n i c a l d a t a 6.1 Double seat valve Type 567x Model: Double seat valve Valve size: DIN: DN25 - DN150 Inch: OD1 - OD4...

  • Page 14: Torques

    6 | Technical data Operating instruction | KIESELMANN GmbH 6.4 Torques Inch 1½ 2½ Clamp coupling (Nm): 14 / 41 567x_Double seat valves_EN...

  • Page 15: Disassembly And Assembly | 7

    KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7 7 D i s a s s e m b l y a n d a s s e m b l y 7.1 Disassembly NOTICE All threaded joint have right-hand thread.

  • Page 16: Assembly Valve Insert Ve

    7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 7.1.1 Assembly valve insert VE • Unscrew the upper retaining clamp (VK). • Connect compressed air to LA1 and pressur- ize the actuator with air. – The valve insert lift up of the valve housing (VG).
  • Page 17 KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7 • Unscrew the upper piston (7) from piston rod (3). Use the mounting plate M6. Counter with the pin wrench M4 at the hole (B1). • ≥ 40 / 1½ (valves with divided pistons):...
  • Page 18 7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 7.1.2.1 Assembly seal (D4) Model Piston Pair of piston upper (7) and (8) Seal (D4) (6) and (7) Pair of piston lower (6) and (9) DN 25 DN 40 - 125 DN 150 OD 1“...
  • Page 19 KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7 • Remove seals resp. O-rings (D4). 567x_Double seat valves_EN 19 / 41...

  • Page 20: Assembly

    7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 7.2 Assembly Assemble in reverse order. Thoroughly clean and slightly lubricate mounting areas and running surfaces. NOTICE During assembly, the following points must be observed! Folgen • Always replace the hexagon lock nut (11) by a new one after unscrewing.
  • Page 21 KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7 Mounting seal (D4) for divided piston Pair of piston lower = Piston (6) and piston plate (9) Pair of piston upper = Piston (7) and piston plate (8) • Screw together the pair of piston (7) / (8) and (6) / (9) without the seal (D4) to the metal limit stop by hand.
  • Page 22 7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH Mounting O-ring (D4) for undivided piston • Slide the O-ring onto the groove. Resolve contingently twisting of the seal with a rod between seal and groove. OAlternately press and roll the seal into the groove with round body.

  • Page 23: Seals (D4)

    KIESELMANN GmbH | Operating instruction Disassembly and assembly | 7 7.2.1 Seals (D4) Seal D4 - Elastomer Model Piston Pair of piston upper (7) and (8) Seal (D4) (6) and (7) Pair of piston lower (6) and (9) DN 25...

  • Page 24: Shaft Sealing

    7 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 7.2.2 Shaft sealing Shaft sealing - Elastomer Shaft seal Elastomer D1 = Shaft seal D2 = O-rings 4 = Bearing bush 5 = Housing insert 24 / 41 567x_Double seat valves_EN...

  • Page 25: Drawings And Dimensions

    KIESELMANN GmbH | Operating instruction Drawings and dimensions | 8 8 D r a w i n g s a n d d i m e n s i o n s 8.1 Double seat valve A = Control head...
  • Page 26 8 | Drawings and dimensions Operating instruction | KIESELMANN GmbH Valve insert VE DN25 / 1 Inch 1 = - 2 = Spindle 3 = Piston rod 4 = Bearing bush 5 = Housing insert 6 = Piston lower 7 = Piston upper...
  • Page 27 KIESELMANN GmbH | Operating instruction Drawings and dimensions | 8 VE = Valve insert VE DN40 - 150 / 1½ - 4 Inch 1 = - 2 = Spindle 3 = Piston rod 4 = Bearing bush 5 = Housing insert...

  • Page 28: Dimensions

    8 | Drawings and dimensions Operating instruction | KIESELMANN GmbH 8.1.1 Dimensions Inch 1½ 2½ D1 / D2 Ø29x1,5 Ø41x1,5 Ø53x1,5 Ø70x2 Ø85x2 Ø104x2 Ø129x2 Ø154x2 Inch Ø25.4x1.65 Ø38,1x1,65 Ø50,8x1,65 Ø63,5x1,65 Ø76,1x2 Ø101,6x2 Ø152-4x2, Ø 128 Ø 128 Ø 128 Ø...

  • Page 29: Control Units

    KIESELMANN GmbH | Operating instruction Drawings and dimensions | 8 8.2 Control units Control head KI-TOP with plastic hood - transparent with stainless steel hood Ø 105 Ø 105 Feedback unit with finger guard (E) • E1 = Cap • E2 = Angle bracket •...

  • Page 30: Wearing Parts

    9 | Wearing parts Operating instruction | KIESELMANN GmbH 9 W e a r i n g p a r t s 9.1 Double seat valve Type 567x DN25 / OD 1 Inch Valve inserts and Wear part kits Housing variation...
  • Page 31 KIESELMANN GmbH | Operating instruction Wearing parts | 9 Spare parts lists Double seat valve DN 25 / OD 1 Inch Designation Material DN 25 OD 1 Inch Housing bottom AISI303 5671 025 011-220 5671 026 011-220 Housing bottom with rinsing connection...
  • Page 32 9 | Wearing parts Operating instruction | KIESELMANN GmbH Wear parts set EPDM Double seat valve OD 25 / 1 Inch Pos. Designation Material DN 25 / OD 1 Inch Wear parts set EPDM (A) EPDM 5670 025 130-000 Wear parts set EPDM (B) - rinsing connection upper...
  • Page 33 KIESELMANN GmbH | Operating instruction Wearing parts | 9 9.2 Double seat valve Type 567x DN40 - DN150 / 1,5" - 4" Valve inserts and Wear part kits Housing variation Seal Item number Valve insert VE Wear parts kit Standard...
  • Page 34 9 | Wearing parts Operating instruction | KIESELMANN GmbH Spare parts list Double seat valve DN 40 - 80 / 1½ - 3 Inch Pos Designation Material DN 40 / 1½ Inch DN 50 / 2 Inch DN 65 / 2½ Inch...
  • Page 35 KIESELMANN GmbH | Operating instruction Wearing parts | 9 Spare parts list Double seat valve DN 100-150 / 4 Inch / 6 Inch Pos Designation Material DN 100 / 4 Inch DN 125 / - DN 150 / 6 Inch...
  • Page 36 9 | Wearing parts Operating instruction | KIESELMANN GmbH Wear part sets EPDM Pos Designation Material DN40 DN50 DN65 DN80 DN100 DN125 DN150 1½ Inch 2 Inch 2½ Inch 3 Inch 4 Inch 6 Inch VTS EPDM (A) EPDM a)
  • Page 37 KIESELMANN GmbH | Operating instruction Wearing parts | 9 Wear part sets HNBR Pos Designation Material DN40 DN50 DN65 DN80 DN100 DN125 DN150 1½ Inch 2 Inch 2½ Inch 3 Inch 4 Inch 6 Inch VTS - HNBR (A) HNBR a)
  • Page 38 9 | Wearing parts Operating instruction | KIESELMANN GmbH 38 / 41 567x_Double seat valves_EN...

  • Page 39: Structure Of Order Number

    KIESELMANN GmbH | Operating instruction Classification | 10 1 0 C l a s s i f i c a t i o n 10.1 Structure of Order Number 10 11 12 13 14 - Control system - Feedback unit...
  • Page 40 10 | Classification Operating instruction | KIESELMANN GmbH Sealing material - in product contact & construction modification HNBR - external rinsing connection upper EPDM - external rinsing connection lower HNBR - external rinsing connection lower EPDM - external rinsing connection upper with cutting ring union M14x1,5 for tube Ø8x1...

  • Page 41: Appendix | 11

    KIESELMANN GmbH | Operating instruction Appendix | 11 1 1 A p p e n d i x 11.1 Declaration of incorporation Declaration of incorporation Translation of the original Manufacturer / authorised representative: KIESELMANN GmbH Paul-Kieselmann-Str. 4-10 75438 Knittlingen Germany...

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