KIESELMANN GEMBRA 584 Series Operating Instruction

Aseptic two-way-valve

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Operating instruction
- Translation of the original -
GEMBRA
Aseptic Two-way-valve
Type:584x
KIESELMANN GmbH
Paul-Kieselmann-Str.4-10
D - 75438 Knittlingen
+49 (0) 7043 371-0Fax: +49 (0) 7043 371-125
www.kieselmann.desales@kieselmann.de

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Summary of Contents for KIESELMANN GEMBRA 584 Series

  • Page 1 Operating instruction - Translation of the original - GEMBRA Aseptic Two-way-valve Type:584x KIESELMANN GmbH Paul-Kieselmann-Str.4-10 D - 75438 Knittlingen  +49 (0) 7043 371-0Fax: +49 (0) 7043 371-125 www.kieselmann.desales@kieselmann.de...
  • Page 2: Table Of Contents

    1. List of contents List of contents ......................1 Information for your safety..................... 2 Marking of security instructions in the operating manual ..........2 Safety instructions ......................3 Field of application ....................3 General safety instructions.................. 3 General notes ..................... 3 Function ........................
  • Page 3: Information For Your Safety

    2. Information for your safety We are pleased that you have decided for a high-class KIESELMANN product. With correct application and adequate maintenance, our products provide long time and reliable operation. Before installation and initiation, please carefully read this instruction manual and the security advices contained in it.
  • Page 4: Safety Instructions

    4. Safety instructions 4.1 Field of application The valve is utilised as a pneumatically controlled shut-off valve for liquid and gas flows in food, bev- erage, pharmaceutical and chemical industry. The valve is designed for media characteristics according to article 9 of DGRL 97/23/EG for group 2 (media condition gaseous or liquid).
  • Page 5: Function

    5. Function 5.1 Functional description The valve is utilised as a pneumatically controlled shut-off valve. Leakage detection takes place via the leakage outlet (L) at the lantern. 5.1.1 Actuator: air open - spring close (Lö-Fs) The valve opens with control air and closes with spring power by means of a lift drive. 5.1.2 Actuator: spring open - air close (Fö-Ls) The valve opens with spring power and closes with control air by means of a lift drive.
  • Page 6: Technical Data

    8. Technical data Model: Aseptic Two-way-valve Valve size: DN 40 - 80 Connection: Welding end DIN11850 serie 2 Temperature range: Ambient temperature: +4° to +45°C Product temperature: +0° to +95°C depending on the medium Sterilization temperature: +140°C short time (30min) Operatins pressure: DN40 - = 6 bar...
  • Page 7: Pneumatic Valve Actuation

    10. Pneumatic valve actuation 10.1 Actuator: air open - spring close (Lö - Fs) pneumatic Control with MV in Control unit pneumatic Control with external Valve function (Fig. 2 /Page 8) solenoid valve (MV) (Fig. 2 /Page 8) control air feed control air feed ➟...
  • Page 8: Disassembly And Assembly

    11. Disassembly and assembly 11.1 Disassembly valve insert VE (see Fig. 9 /Page 10)  NOTE Dismount control air, steam, condensate pipelines and electric lines, complete proximity switch mounting or control heads. Dismount valve insert with actuator lö-fs  Wrench size •...
  • Page 9: Assemble The Valve Insert (Ve) Into The Valve Housing (Vg)

    11.6 Assemble the valve insert (VE) into the valve housing (VG) Adjust the installation position of the piston with the mounting tool (MW)  Mounting tool MW for GEMBRA Single seat valves DN40 - DN65 Art.-No.: 5836 000 065-000 DN80 Art.-No.: 5836 000 080-000 Kind of actuator: air open - spring close •...
  • Page 10: Drawing

    12. Drawing Aseptic Two way valve GEMBRA Type 5844 und Type 5846  P = Central air supply P1 = Control air - Valve stroke LA1= Lö-Fs - De-aeration = Fö-Ls - Valve stroke = Lö-Ls - Valve stroke LA2= Lö-Fs - Valve stroke = Fö-Ls - De-aeration = Lö-Ls - Valve stroke A1 = Control head...
  • Page 11 Valve insert  Piston plate Piston Piston Piston upper Retaining clamp Lantern Screw retention Locking screw Piston rod Hexagon screw Actuator Spindle O-Ring Position indication a) O-Ring b) Seal Seal Diaphragm Plain bearing O-Ring O-Ring VE = Valve insert G1 = Thread connection secured with lock nut removable (e.g.
  • Page 12: Manufacturing

    13. Manufacturing 13.1 Structure of Article number 5844 050 000 - 041 Material in product contact / Exterior finish / Interrogation system Material seals in product contact / Construction modifications Valve size Housing types Product type Product type  584x = GEMBRA Aseptic Two-way-valve Housing types ...
  • Page 13: Spare Parts List

    14. Spare parts list 14.1 Aseptic Two-way-valve GEMBRA (1.4404 / AISI316L) Variants Seal Actuator Article-Nr. Valve insert VE Housing VG Seal kit AISI316L Housing style S-S-S PTFE / k-flex Lö - Fs 5844 DN 000-xxx 5844 DN 020-041 Fö - Ls 5844 DN 100-xxx 5844 DN 120-041 5844 DN 031-041...
  • Page 14: Valve Inserts Aseptic Two-Way-Valve Gembra (1.4404 / Aisi316L)

    14.2 Valve inserts Aseptic Two-way-valve GEMBRA (1.4404 / AISI316L) Designation Material DN40 DN50 DN65 DN80 Valve insert Lö - Fs PTFE / k-flex 5844 040 020-041 5844 050 020-041 5844 065 020-041 5844 080 020-041 Valve insert Fö - Ls PTFE / k-flex 5844 040 120-041 5844 050 120-041...
  • Page 15: Declaration Of Incorporation

    Declaration of incorporation Translation of the original Manufacturer / authorised representative: KIESELMANN GmbH Paul-Kieselmann-Str. 4-10 75438 Knittlingen Germany Authorised representative, Achim Kauselmann for compiling technical documents: KIESELMANN GmbH Paul-Kieselmann-Str. 4-10 75438 Knittlingen Germany Product name Function pneum. Lift actuators Stroke movement pneum.

This manual is also suitable for:

Gembra 5844Gembra 5846

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