Related Manuals for KIESELMANN 6357 025 23-16 Series
Summary of Contents for KIESELMANN 6357 025 23-16 Series
- Page 1 Operating Instructions Translation of the original Safety valve Type 6357 Type-examination for liquids and gases • a k • 2 1 / 0 1 / 2 0 2 5 ENGLISH...
- Page 2 . k i e s e l m a n n . d e • i n f o @ k i e s e l m a n n . d e Copyright: © KIESELMANN FLUID PROCESS GROUP...
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Page 3: Table Of Contents
KIESELMANN GmbH Table of contents T a b l e o f c o n t e n t s 1 General informations .............................. 4 Informations for your safety ............................... 4 Marking of security instructions............................ 4 General designated use .............................. 4 Personnel ..................................... -
Page 4: General Informations
In addition, you will also find all neces- sary instructions and spare part data for maintenance in this instruction manual. If you don't want to carry out the maintenance by yourself, our KIESELMANN - service team will naturally be at your dis- posal. -
Page 5: Modifications, Spare Parts, Accessories
KIESELMANN GmbH | Operating Instructions General informations | 1 1.5 Modifications, spare parts, accessories Unauthorized modifications, additions or conversions which affect the safety of the fitting are not permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare parts and accessories recommended by the manufacturer. -
Page 6: Safety Instructions
2 | Safety instructions Operating Instructions | KIESELMANN GmbH 2 S a f e t y i n s t r u c t i o n s 2.1 Intended use This safety valve is used to prevent overpressure in tanks and vessels in plants of the food and drink industry, pharmaceutical and chemical industries as well as in biotechnology. - Page 7 KIESELMANN GmbH | Operating Instructions Safety instructions | 2 WARNING Changing the set pressure and maintenance-related pressure settings Generally, the set pressure can only be reset within the given pressure range. Ø It is recommended that the pressure is set by the manufacturer.
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Page 8: Delivery, Transport And Storage
3 | Delivery, transport and storage Operating Instructions | KIESELMANN GmbH 3 D e l i v e r y , t r a n s p o r t a n d s t o r a g e 3.1 Delivery... -
Page 9: Function And Operation
KIESELMANN GmbH | Operating Instructions Function and operation | 4 4 F u n c t i o n a n d o p e r a t i o n 4.1 Description of function The safety valve is used to prevent inadmissible overpressure of gaseous media in tanks, contain- ers and plant sections. -
Page 10: Cleaning
4 | Function and operation Operating Instructions | KIESELMANN GmbH Maintenance interval The maintenance intervals depend on the operating conditions "temperature, temperature-intervals, medium, cleaning medium, pressure and opening frequency". We recommend replacing the seals 1- year cycle. The user, however should establish appropriate maintenance intervals according to the condition of the seals. -
Page 11: Technical Data | 5
KIESELMANN GmbH | Operating Instructions Technical data | 5 5 T e c h n i c a l d a t a 5.1 Safety valve Type 6357 Model Safety valve • EC Type-examination for liquids and gases • Optional: heatable... -
Page 12: Identification
5 | Technical data Operating Instructions | KIESELMANN GmbH Tightening moment Inch 1½ 2½ Clamp coupling (Nm): 5.1.1 Identification Designation 0036 0186 Notified body EN ISO 4126-1 Manufacturer / Logo Standards Serial number D-75438 Knittlingen Date of manufacture Order number MM/JJJJ Serial No. -
Page 13: Setting Range
KIESELMANN GmbH | Operating Instructions Technical data | 5 5.1.2 Setting range Item number Nom- Adjusting α-value narrowest Inlet Outlet α-value inal range flow area width Kdr -L Kdr -G (bar) fluid Ø (mm) Ø (mm) Ø (mm) 6357 025 x23 - 16x 0.2 - 0.4... -
Page 14: Disassembly And Assembly
6 | Disassembly and assembly Operating Instructions | KIESELMANN GmbH 6 D i s a s s e m b l y a n d a s s e m b l y 6.1 Disassembly Mounting tools Combination wrench-Set SW 8 - SW 24 Joint -pin wrench Pin Ø6... - Page 15 KIESELMANN GmbH | Operating Instructions Disassembly and assembly | 6 Disassemble feedback unit • Unscrew the electrical line (EL) from sensor (S). • Unscrew the hood (H). Remove O-ring (D5). • Unscrew the screw (S3) and remove the bracket (S2).
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Page 16: Dn25 Replacement The Product-Contaminated Seals
6 | Disassembly and assembly Operating Instructions | KIESELMANN GmbH 6.1.1 DN25 Replacement the product-contaminated seals Replacement of seals: Shaft seal (D4), O-Rings (D1), (D2), (D3) NOTICE The safety label (SE) and the set pressure remain unchanged. Unscrew the locknut (N) from the housing (1). -
Page 17: Dn40 - Dn100 Replacement The Product-Contaminated Seals
KIESELMANN GmbH | Operating Instructions Disassembly and assembly | 6 6.1.2 DN40 - DN100 Replacement the product-contaminated seals Replacement of seals: Shaft seal (D4), O-Rings (D1), (D2), (D3) NOTICE The safety label (SE) and the set pressure remain unchanged. Unscrew the locking clip (VK). -
Page 18: Assembly
6 | Disassembly and assembly Operating Instructions | KIESELMANN GmbH 6.2 Assembly • Before installation, thoroughly clean and slightly lubricate mounting areas and running surfaces. • Assemble in reverse order. NOTICE Alternately press and roll the O-rings into the groove with round body. -
Page 19: Drawings And Dimensions | 7
KIESELMANN GmbH | Operating Instructions Drawings and dimensions | 7 7 D r a w i n g s a n d d i m e n s i o n s 7.1 Safety valve DN 25 DN 25 - Basic design... - Page 20 7 | Drawings and dimensions Operating Instructions | KIESELMANN GmbH DN25 Basic design manual pneumatic operation 20 / 35 Safety valve...
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Page 21: Safety Valve Dn 40 - Dn 100
KIESELMANN GmbH | Operating Instructions Drawings and dimensions | 7 7.2 Safety valve DN 40 - DN 100 DN40 - DN100 Basic design manual pneumatic operation 24.1 24.2 1 Housing 2 Screw-in socket 3 Slotted nut 4 Piston plate 5 Piston... - Page 22 7 | Drawings and dimensions Operating Instructions | KIESELMANN GmbH DN40 - DN100 Basic design manual pneumatic operation Rd65x1/6 407 - 487 Rd78x1/6 455 - 535 Rd95x1/6 555 - 635 Rd110x1/4 407.5 473.5 489 560 - 640 Rd130x1/4 570 - 650...
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Page 23: Wearing Parts | 8
KIESELMANN GmbH | Operating Instructions Wearing parts | 8 8 W e a r i n g p a r t s 8.1 Wear parts kit Wear parts kit EPDM 6357 DN 100-100 HNBR 6357 DN 100-200 6357 DN 100-300 DN = Nominal diameter e.g. -
Page 24: Characteristic Curves
9 | Characteristic curves Operating Instructions | KIESELMANN GmbH 9 C h a r a c t e r i s t i c c u r v e s 9.1 Opening & closing characteristics • Opening and closing characteristics for liquids (water) 20°C Pü(bar) -
Page 25: Performance Chart
KIESELMANN GmbH | Operating Instructions Characteristic curves | 9 9.2 Performance chart Performance chart nominal diameter 25 DN25 Set pressure: 0,2 - 12,0 bar (water 20°C) Set pressure [bar ] DN25 Set pressure: 0,2 - 12,0 bar (air 20°C) Set pressure [bar ] *) For the Media group Gas (G), the requirements from the DIN EN 4126-1 have not been complied, respective to the closing pressure difference. - Page 26 9 | Characteristic curves Operating Instructions | KIESELMANN GmbH Performance chart nominal diameter 40 DN40 Set pressure: 0,2 - 12,0 bar (water 20°C) Set pressure [bar ] DN40 Set pressure: 0,2 - 12,0 bar (air 20°C) Set pressure [bar ]...
- Page 27 KIESELMANN GmbH | Operating Instructions Characteristic curves | 9 Performance chart nominal diameter 50 DN50 Set pressure: 0,3 - 12,0 bar (water 20°C) Set pressure [bar ] DN50 Set pressure: 0,3 - 12,0 bar (air 20°C) Set pressure [bar ]...
- Page 28 9 | Characteristic curves Operating Instructions | KIESELMANN GmbH Performance chart nominal diameter 65 DN65 Set pressure: 0,4 - 9,0 bar (water 20°C) Set pressure [bar ] DN65 Set pressure: 0,4 - 9,0 bar (air 20°C) Set pressure [bar ]...
- Page 29 KIESELMANN GmbH | Operating Instructions Characteristic curves | 9 Performance chart nominal diameter 80 DN80 Set pressure: 0,3 - 8,0 bar (water 20°C) Set pressure [bar ] DN80 Set pressure: 0,3 - 8,0 bar (air 20°C) Set pressure [bar ]...
- Page 30 9 | Characteristic curves Operating Instructions | KIESELMANN GmbH Performance chart nominal diameter 100 DN100 Set pressure: 0,3 - 3,2 bar (water 20°C) Set pressure [bar ] DN100 Set pressure: 0,3 - 3,2 bar (air 20°C) Set pressure [bar ]...
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Page 31: Classification | 10
KIESELMANN GmbH | Operating Instructions Classification | 10 1 0 C l a s s i f i c a t i o n 10.1 Structure of Order Number Pressure range Sealing material Customisation Kind of connection - Valve outlet... -
Page 32: Sealing Material
10 | Classification Operating Instructions | KIESELMANN GmbH Connection Valve outlet xxxx xxx xx X -xxx Connection Pos. 9 various connection types according to customer specifications 1 - 9 A - Z Separator xxxx xxx xxx - xxx Pos. 10... -
Page 33: Appendix | 11
KIESELMANN GmbH | Operating Instructions Appendix | 11 1 1 A p p e n d i x 11.1 Declaration of incorporation Declaration of Incorporation according to Directive 2006/42/EC of the European Parliament and the Council of 17 May 2006... - Page 34 KIESELMANN GmbH Notes 34 / 35...
- Page 35 . k i e s e l m a n n . d e • i n f o @ k i e s e l m a n n . d e Copyright: © KIESELMANN FLUID PROCESS GROUP...
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