Precor Discovery Series Assembly Manual

Discovery™ Series Half Rack (611) Assembly Guide
To assemble your equipment, follow the steps in the order listed in this assembly guide. For more
product information, visit us at www.precor.com.
WARNING At least two people are required to assemble the equipment.
DO NOT attempt assembly by yourself.
Assembly requirements
When assembling the equipment, we recommend you:
Unpack the box and assemble the equipment close to where you plan to use it.

Locate the equipment at least 79 inches (2 meters) away from walls or furniture on

either side of the equipment, and 79 inches (2 meters) away from objects behind or
in front of the equipment.
Assemble the unit on a solid, flat surface, so that it remains level and stable.

DO NOT move the equipment without assistance.

Specifications
Equipment Dimensions: 72" L x 61" W x 98" H ( 1800 mm L x 1550 mm W x 2500 mm H)
Equipment Weight: 454 lb (206 kg)
Required tools Hardware kit
Torque wrench

Rubber mallet

10 mm hex bit

Begin assembly
If you have the space, Precor recommends that you completely assemble each side (Figure 1) on the
floor and then raise them and attach the crossbars. If your space is limited, assemble the equipment where it will be used.
Important
DO NOT fully tighten the fasteners until instructed to do so.
To begin assembly with limited space:
1. Position the base tubes on the floor (exactly where you plan to use the equipment) with the bolts facing outward and the
bar holders where you want the back of the equipment to be.
2. Position the base crossbar between the base tubes and attach it to them using
four bolts and four washers
3. Attach a stabilizer to each base tube using two bolts
4. Position an upright (it has a step attached to it) on a base tube (Figure 1) and secure it using two bolts
two washers .
5. Position a frame brace on the base tube and attach it using two bolts
6. Attach the top of the frame brace to the upright using two bolts
7. Repeat Steps 1-6 to assemble the opposite side of the half rack.
To attach the two sides of the equipment if assembled separately:
1. Using Figure 1 as a guide, lay the following parts out on the floor: One base tube, one upright, one stabilizer and one frame
brace.
2. Position an upright (it has a step attached to it) on a base tube (Figure 1) and secure it using two bolts
two washers .
3. Position a frame brace on the base tube and attach it using two bolts
4. Attach the top of the frame brace to the upright using two bolts
5. Repeat Steps 1-4 to assemble the other side.
6. Raise both assembled sides and attach the base crossbar to the base tube of the other side assembly (Figure 2)
using two bolts and two washers
To complete assembly:
1. Position and attach the chin-up crossbar to each front upright using two bolts
2. Attach a top hook to each frame brace using two bolts
Component
Socket head cap bolt (M12 × 35 mm)
Flat washer (13 x 26)
Socket head cap bolt (M12 × 105 mm)
Socket head cap bolt (M12 × 50 mm)
Flat washer (13 x 20 mm)
.
and two washers
and two washers
and two washers
.
and two washers
Quantity
24
28
4
2
6
.
and
and two washers .
.
and
and two washers .
.
and two washers .
.
Component Quantity
Hex key (10 mm) 1
Storage horn bumper 10
Weight storage horn (short) 2
Weight storage horn (long) 4
Figure 1
Figure 2