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Summary of Contents for Cascade 80R
- Page 1 SER MANUAL 80R & 100R Integral Mount Sideshifter, Sideshifting Fork Positioner Original Instructions Number 6914838 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
2000-Hour RESIDUAL HAZARDS NAMEPLATE ICONS INTRODUCTION This manual is for the Cascade 80R and 100R Integral Sideshifter/Fork Positioner. Contents include an Operator's Guide, Installation Instructions and Periodic Maintenance. IMPORTANT: The 80R and 100R Integral Fork Positioner/ Sideshifter is metric. Supply fittings can be adapted as required for your application. -
Page 3: Introduction
OPERATION This section contains operating instructions for the Cascade 80R and 100R Integral Sideshifter/Fork Positioner. It will help you avoid common errors which often cause damage to the equipment or product being handled. -
Page 4: Safety Rules - Industrial Lift Trucks
OPERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load FP2947.eps Tilt With load Raise 8 cm No load RAMPS Traveling empty Motor off, park, lower load No parking on ramp No turning on ramp Watch clearances FP2948.eps TRAFFIC... -
Page 5: Safety Rules - Handling Loads
OPERATION Safety Rules – Handling Loads Top of load should not extend above backrest. Limit sideshifting with raised load. CAUTION: Do not put side loads on forks. LOAD Limit truck movement WEIGHT with raised load. Center load prior to traveling. FP2955.eps Load weight must not exceed combined truck/attachment capacity (see truck... -
Page 6: Daily Inspection
OPERATION Daily Inspection Check items shown each day. Report problems to your supervisor. Refer to the attachment’s service manual for troubleshooting and repair procedures. Cylinders, Valve and Decals and Hoses for leaks Nameplate for legibility Forks for wear IN0017.eps Fasteners for tightness 6914838 EN... -
Page 7: Safe Operation And Maintenance
SAFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments WARNING: When operating and maintaining industrial trucks equipped with attachments, you should pay particular attention to the following information. You should be familiar with this information for truck and attachment operation. Ask your employer for complete operation information. -
Page 8: Installation
MIL-0-5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used. Contact Cascade. ➁ Flow less than recommended will result in slow fork positioning and sideshift speed. -
Page 9: Attachment Installation
INSTALLATION Attachment Installation IMPORTANT: Integral attachment installation is an OEM or dealer responsibility. Some of the following steps may or may not be required, but are shown for reference. Refer to the appropriate service manual for service and repair procedures. WARNING: Check the attachment weight (located on the nameplate) to make sure the overhead hoist and chains or straps are at... - Page 10 INSTALLATION Attachment Installation Install forks (if required) Shaft Mount Forks Remove the backrest (if equipped). Remove the cover plate. Remove the fork shaft end cover. Pull the shaft out of the frame far enough to allow installing the fork tube on the shaft. Engage the fork lower hook with the lower carriage bar.
- Page 11 INSTALLATION Cycle Attachment functions WARNING: Truck control handle and • Open and close forks several times (if equipped). attachment function activation shown Sideshift left and right. Check for smoothness and here conforms to ISO 3691 recommended equal fork movement. Equalize fork movement if practices.
- Page 12 INSTALLATION Attachment Installation FORK OR CARRIER LOWER HOOK Inspect fork or carrier hook Wear Gauge clearance NOTE: Use go/no-go Wear Gauge Part No. 209560 (Class II) or 209561 (Class III). Inspect the fork or carrier lower hooks. If the gauge fits between the lower hook and frame, repair or replacement is needed.
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Page 13: Periodic Maintenance Daily
PERIODIC MAINTENANCE Daily WARNING: After completing any service procedure, always test the fork positioner Check items shown each day. Report problems to your through five complete cycles to make sure supervisor. Refer to service manual for troubleshooting, the attachment operates correctly before maintenance and repair procedures. -
Page 14: 2000-Hour
PERIODIC MAINTENANCE 2000-Hour After 2000 hours of truck operation, in addition to the 1000-hour maintenance, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. Severe applications will require more frequent inspection. -
Page 15: Nameplate Icons
2300 psi 1586 kg 159 bar 6086329 6.5 in 3500 lb 24 in 9.1 in 1115 lb 220 mm 165 mm 1586 kg 505 kg 610 mm Cascade Corporation • ww w.cascorp.com • Icons & Patents: www .cascorp.com/support 6095754 6914838 EN... - Page 16 6914838 EN...
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- Page 18 Cascade le l’Ufficio Assistenza Cascade più vicino. ser respondida de inmediato? Llame por plus proche. Visitate il nostro sito all’indirizzo teléfonoal servicio técnico de Cascade más Visiter le site Web www.cascorp.com. www.cascorp.com cercano. Visítenos en www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc.
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