Badger Meter Impeller Data Industrial 3050 Series User Manual
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Badger Meter Impeller Data Industrial 3050 Series User Manual

Industrial flow monitors
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Industrial Flow Monitors
Series 3050
User Manual
DSY-UM-01668-EN-02 (June 2018)

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Summary of Contents for Badger Meter Impeller Data Industrial 3050 Series

  • Page 1 Industrial Flow Monitors Series 3050 User Manual DSY-UM-01668-EN-02 (June 2018)
  • Page 2 Industrial Flow Monitors, Series 3050 Page ii DSY-UM-01668-EN-02 June 2018...

  • Page 3: Table Of Contents

    User Manual CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Programming .
  • Page 4 Industrial Flow Monitors, Series 3050 Command Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 USB Command List .

  • Page 5: Introduction

    You can configure both preprogrammed and user-defined units of measure . The Series 3050 BTU flow monitor accepts pulse or linear analog input signals . Like all Badger Meter flow monitors, the Series 3050 BTU flow monitor may be field-calibrated . For Badger Meter sensors, K and offset numbers are entered, while other pulse or frequency output sensors may use a K-factor only .

  • Page 6: Installation

    Installation INSTALLATION Mechanical Installation The Series 3050 BTU flow monitor can be either panel-mounted or wall-mounted . Location In any mounting arrangement, the primary concern is easy viewing and convenient operation of the keypad . The unit generates very little heat, so no consideration need be given to cooling or ventilation . However, prolonged direct sunlight can damage the front panel so some level of shading is recommended, especially if installed in a tropical climate .

  • Page 7: Wall Mount Installation

    Installation Wall Mount Installation The Series 3050 BTU flow monitor wall-mount model is designed to mount onto a wall with four bolts or screws . The mounting hole pattern and box dimensions for the Series 3050 BTU flow monitor NEMA4 waII-mount model are shown in Figure 4.33 in.

  • Page 8: Electrical Installation

    (ACC/DC-) . If a Badger Meter plugin power supply (Model A-1028) is being used, connect the black-white wire to the terminal marked (ACL/DC+) and the black wire to the terminal marked (ACC/DC-) .

  • Page 9: Flow Sensor Wiring

    The Series 3050 flow sensor inputs are extremely versatile, designed to accept either two-wire or three-wire pulse inputs (Badger Meter 200 Series, SDI or 4000 Series) or Analog inputs . Although different rear panel terminals are used, all parameters are set with the LCD/keypad interface . There are no internal or external jumpers, switches or potentiometers to move or adjust .

  • Page 10: Analog Input

    Installation Analog Input As an alternative to the pulse inputs, the Series 3050 BTU flow monitor can accept an Analog input . The input is non-isolated, but can accept 0…1V DC, 0…5V DC, 0…10V DC, 0…20 mA and 4…20 mA with both factory-defined and custom units of measure .

  • Page 11: Temperature Input

    Installation Temperature Input The Series 3050 BTU flow monitor can accept inputs from either a pair of thermistors or RTDs . The inputs are labeled T1 and T2 . Since the T1 sensor is used to convert the volumetric flow (Example: GPM) to the mass flow (Example: Lbs/Hr) used in the BTU calculations, the sensor connected to T1 should be in the same supply or return line as the flow sensor .

  • Page 12: Solid-State Switch And Form C Output Wiring

    Installation Solid-State Switch and Form C Output Wiring The Series 3050 BTU flow monitor has one Normally Open (N .O .) solid-state switch, and one solid-state Form C relay . See the "Specifications" on page 30 for maximum voltage and current ratings for each type output . These outputs are completely independent, electrically isolated, and can be programmed as either Pulse or Setpoint outputs .
  • Page 13 Installation 1 RELAY 1 NO 2 RELAY 1 NC 3 RELAY 1 COM 4 PULSE 1 OUT 5 PULSE 2 OUT Figure 11: Relay and switch wiring examples (continued) Chiller control based on high energy usage with indication . 1 RELAY 1 NO 2 RELAY 1 NC 3 RELAY 1 COM 4 PULSE 1 OUT...

  • Page 14: Analog Output

    Installation OUTPUT OPTION CARD If the Series 3050 BTU flow monitor was ordered with the Output Option card, it will have these additional outputs: • Analog Output ( 0…20 mA or 4…20 mA ) that can be converted externally to 0…5V DC, 1…5V DC with a 250 Ω resistor; or 0…10V DC or 2…10V DC with a 500 Ω...

  • Page 15: Modbus Registers

    Installation Modbus Registers All of the following are available as Input Registers . Data is formatted as a float (CD AB) and each data point isstored in two Modbus registers . Addr Function Flow 1 Rate (GPM) Flow 2 Rate (GPM) Flow 1 Total (gallons) Flow 2 Total (gallons) Energy Rate (BTU/min)

  • Page 16: Display And Keypad

    When the Series 3050 BTU flow monitor is first powered up, it runs through internal self checks while displaying “Badger Meter DIC Initializing." At the end of this cycle its normal mode display will appear . In the normal mode, if still using the factory defaults, flow rate will be displayed on the top line, and flow total displayed on the bottom .

  • Page 17: Programming

    Programming PROGRAMMING With the normal mode display showing, press Menu to enter the programming mode . In this mode, you use the three arrow keys () on the selection screens to select the option displayed above the key, and on the option list screens to scroll up or down a list of choices, like a pull-down menu .

  • Page 18: Programming Flowcharts

    Programming Programming Flowcharts RESET SETUP DIAG RESET DIAG DIAG ERROR Enter password MODL# SER# REV# FLOW1 BTU 0000 Model #: Serial #: Firmware rev: Reset BTU total? Reset ow 1? 3050xx ###### v1.2.xx OK CANCEL OK CANCEL Error codes 000 000 000 000 Reset ow 1? Reset BTU total? Reset...

  • Page 19: Flow Inputs Flowchart

    Programming Flow Inputs Flowchart Flow 1 setup RATE TOTAL SENSR Continued Flow 1 total Flow 1 rate Flow 1 total UNITS #.DIG CUST UNITS #.DIG CUST RESET at A on next page. Reset ow total Custom units PASSWD RESET LABEL CONV Enable password? Reset total NOW? 1 unit =...

  • Page 20: Flow Inputs Flowchart (Continued)

    Programming Flow Inputs Flowchart (continued) Continued from previous page. Sensor 1 type Flow 1 sensor TYPE xxxxxxxx Flow 1 sensor TYPE AVG DICAL Pulse DI DI Sensor Cal. KNUM OFFSET Flow 1 timeconst DI sensor K num Pulse K-Factor Flow 1 sensor +0.00000001 sec 1.00000000 Pullup K-Factor...

  • Page 21: Btu And Temperature Inputs

    Programming BTU and Temperature Inputs SETUP BTU RLY1 PULSE BTU Monitor RATE TOTAL SENSR Continued BTU rate display BTU 1 total Totalizer RESET UNITS #.DIG CUST UNITS #.DIG CUST at A on next page. Reset BTU total Custom units PASSWD RESET LABEL CONV Enable password? Reset total NOW?

  • Page 22: Btu And Temperature Inputs (Continued)

    Programming BTU and Temperature Inputs (continued) Continued from previous page. BTU Monitor RATE TOTAL SENSR Temp Sensor Temp Sensor Temp Sensor Temp Sensor TYPE TUNIT TMODE T2ADJ CUST SHC CSRC SLOPE OFFSET O set Calibrate Current Source Totalizing T1 T1COMP T2 T2COMP 1 mA YES FACTORY T1 <...

  • Page 23: Relays And Pulse Outputs Flowchart (Manual, Setpoint Rate And Pulse/Volume)

    Programming Relays and Pulse Outputs Flowchart (Manual, Setpoint Rate and Pulse/Volume) SETUP RLY1 Pulse Relay 1 (or Pulse) FUNC xxxxx xxxxx Relay 1 (or Pulse) FUNC MANUAL Manual Control Relay 1 (or Pulse) Relay 1 (or Pulse) Relay 1 (or Pulse) ON [OFF] FUNC INPUT UNITS RATE...

  • Page 24: Analog Output Flowchart

    Programming Analog Output Flowchart SETUP AOUT1 COMM Analog output 1 Analog output 1 Analog output 1 Analog output 1 FUNC RANGE SCR FUNC RANGE SCR UNITS LOW HIGH Analog Drive source Analog 1 units 0 mA = ? 20 mA = ? Adjust 4 mA Flow Rate output...

  • Page 25: Rs485 Communication Port Flowchart

    Programming RS485 Communication Port Flowchart Comm NET BAUD ADDR Network Comm Disable Comm MODBUS BAUD ADDR Network Baud Rate MODBUS Address MODBUS 1200 2400 9600 19200 38400 76800 Comm BACnet/MSTP BAUD ADDR DEVID Network Baud Rate MSTP Address MSTP Max master Device Instance BACnet/MSTP Auto...

  • Page 26: Usb Communication

    6 . When connected, a greater-than (>) symbol appears in the upper left corner of the main HyperTerminal display screen . Press Enter . Both the Rx and Tx LEDs on the front of the flow monitor flash once, and the “Badger Meter DIC … Software Version…”...

  • Page 27: Command Lists

    Command Lists COMMAND LISTS Flow Input Channel Configuration flow [1-2] sensor type = [0-4] – flow sensor type: 0: PulseDI, USB Command List 1: PulseKFactor, In the list below, brackets indicate an argument, specifying its type 2: PullupKFactor 3: Analog and value range .

  • Page 28: Btu Configuration

    Command Lists BTU Configuration Relay Output Configuration BTU rate units = [0-5] – set the BTU rate units: relay [1-5] func = [0-9] – relay function; relay 5 is the pulse output 0: kBTU/hr 0: Totalizer 1: BTU/min 1: Alarm 2: kW 2: Manual Control 3: TR...

  • Page 29: Rs485 Comm Port Configuration

    Command Lists RS485 Comm Port Configuration Troubleshooting comm baudrate = [0-7] Trouble Codes 0: Auto 1: 300 1 Relay 1 totalizer rate exceeded 2: 1200 2 Relay 2 rate exceeded 3: 2400 3 Relay 3 rate exceeded 4: 9600 4 Relay 4 rate exceeded 5: 19200 5 Pulse out rate exceeded 6: 38400...

  • Page 30: Flow Sensor Inputs

    Flow Sensor Inputs FLOW SENSOR INPUTS Type Threshold Signal Input Frequency Pull-up Impedance Aux. Power Calibration Pulse-DI 2 .5V DC 30V DC 0 .4 Hz…10 kHz 1K…12V DC — 12V DC @30mA K + Offset Pulse K-factor 2 .5V DC 30V DC 0 .4 Hz…10 kHz —...

  • Page 31: Part Number Matrix

    Part Number Matrix PART NUMBER MATRIX 3050 Example: SERIES 3050 Btu Monitor OPTIONS No Option Analog Output, RS485 with BACnet and Modbus, and USB MOUNTING Panel Mount Wall Mount Figure 7: Series 3050 BTU flow monitor part number matrix June 2018 DSY-UM-01668-EN-02 Page 31...
  • Page 32 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul.

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