Sony CDX-G1200U Service Manual

Sony CDX-G1200U Service Manual

Fm/am compact disc player

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SERVICE MANUAL
Ver. 1.0 2016.08
The service manual of the mechanism deck, used in
this model, has been issued in a separate volume.
Please refer to the service manual of the MG-101
series for the mechanism deck information.
• The tuner and CD sections have no adjustments.
(US, CND)
FOR THE CUSTOMERS IN THE USA. NOT
APPLICABLE IN CANADA, INCLUDING IN
THE PROVINCE OF QUEBEC.
POUR LES CLIENTS AUX ÉTATS-UNIS.
NON APPLICABLE AU CANADA, Y
COMPRIS LA PROVINCE DE QUÉBEC.
AUDIO POWER SPECIFICATIONS
CTA2006 Standard
Power Output: 20 Watts RMS × 4
at 4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Tuner section
(US, CND)
FM
Tuning range: 87.5 MHz – 107.9 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
FM CCIR: -1,956.5 kHz to -487.3 kHz and
+500.0 kHz to +2,095.4 kHz
Usable sensitivity: 7 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 73 dB
Separation: 50 dB at 1 kHz
Frequency response: 20 Hz – 15,000 Hz
AM
Tuning range: 530 kHz – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Sensitivity: 26 μV
(AEP, UK, HK)
FM
Tuning range:
When [AREA] is set to [EUROPE]:
87.5 MHz – 108.0 MHz
When [AREA] is set to [RUSSIA]:
FM1/FM2: 87.5 MHz – 108.0 MHz
(at 50 kHz step)
FM3: 65 MHz – 74 MHz (at 30 kHz step)
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
When [AREA] is set to [EUROPE]:
FM CCIR: -1,956.5 kHz to -487.3 kHz and
+500.0 kHz to +2,095.4 kHz
When [AREA] is set to [RUSSIA]:
FM CCIR: -1,956.5 kHz to -487.3 kHz and
+500.0 kHz to +2,095.4 kHz
FM OIRT: -1,815.6 kHz to -943.7 kHz and
+996.6 kHz to +1,776.6 kHz
Usable sensitivity: 7 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 73 dB
Separation: 50 dB at 1 kHz
Frequency response: 20 Hz – 15,000 Hz
9-896-303-01
2016H33-1
Sony Video & Sound Products Inc.
©
2016.08
Photo: CDX-G1200U
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
MW/LW
SW
Tuning range:
Tuning range:
MW: 531 kHz – 1,602 kHz
SW1: 2,940 kHz – 7,735 kHz
LW: 153 kHz – 279 kHz
SW2: 9,500 kHz – 18,135 kHz
Antenna (aerial) terminal:
(except for 10,140 kHz – 11,575 kHz)
External antenna (aerial) connector
Antenna (aerial) terminal:
External antenna (aerial) connector
Sensitivity: MW: 26 μV, LW: 50 μV
Intermediate frequency:
-2,463.8 kHz to -1,710.1 kHz and
(E, AR, KR, AUS)
+1,710.0 kHz to +2,418.4 kHz
FM
Sensitivity: 26 μV
Tuning range:
87.5 MHz – 108.0 MHz (at 50 kHz step)
CD Player section
87.5 MHz – 108.0 MHz (at 100 kHz step)
87.5 MHz – 107.9 MHz (at 200 kHz step)
Signal-to-noise ratio: 95 dB
For Argentine models:
Frequency response: 10 Hz – 20,000 Hz
87.5 MHz – 107.9 MHz
Wow and flutter: Below measurable limit
FM tuning step (except for Argentine
The maximum number of: (CD-R/CD-RW
models):
only)
50 kHz/100 kHz/200 kHz switchable
–folders (albums): 150 (including root
Antenna (aerial) terminal:
folder)
External antenna (aerial) connector
–files (tracks) and folders: 300 (may less
Intermediate frequency:
than 300 if folder/file names contain many
FM CCIR: -1,956.5 kHz to -487.3 kHz and
characters)
+500.0 kHz to +2,095.4 kHz
–displayable characters for a folder/file
Usable sensitivity: 7 dBf
name: 32 (Joliet)/64 (Romeo)
Selectivity: 75 dB at 400 kHz
Corresponding codec: MP3 (.mp3) and WMA
Signal-to-noise ratio: 73 dB
(.wma)
Separation: 50 dB at 1 kHz
Frequency response: 20 Hz – 15,000 Hz
AM
Tuning range:
531 kHz – 1,602 kHz (at 9 kHz step)
US, Canadian, E, Argentina, Korean, Indian and Australian models
530 kHz – 1,710 kHz (at 10 kHz step)
For Argentine models:
530 kHz – 1,710 kHz
AM tuning step (except for Argentine
models):
9 kHz/10 kHz switchable
Antenna (aerial) terminal:
External antenna (aerial) connector
Sensitivity: 26 μV
(EA)
FM
Tuning range: 87.5 MHz – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
FM CCIR: -1,956.5 kHz to -487.3 kHz and
+500.0 kHz to +2,095.4 kHz
Usable sensitivity: 7 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 73 dB
Separation: 50 dB at 1 kHz
Frequency response: 20 Hz – 15,000 Hz
MW
Tuning range: 531 kHz – 1,602 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Sensitivity: 26 μV
CDX-G1200U/G1201U/
G1202U/G1280UM
Saudi Arabia Model
USB Player section
Interface: USB (Full-speed)
Maximum current: 500 mA
The maximum number of recognizable
tracks:
–folders (albums): 256
–files (tracks) per folder: 256
Compatible Android Open Accessory
protocol (AOA): 2.0
Corresponding codec:
MP3 (.mp3)
Bit rate: 8 kbps – 320 kbps (Supports
VBR (Variable Bit Rate))
Sampling rate: 16 kHz – 48 kHz
WMA (.wma)
Bit rate: 32 kbps – 192 kbps (Supports
VBR (Variable Bit Rate))
Sampling rate: 32 kHz, 44.1 kHz,
48 kHz
FLAC (.flac)
Bit depth: 16 bit, 24 bit
Sampling rate: 44.1 kHz, 48 kHz
Power amplifier section
Output: Speaker outputs
Speaker impedance: 4 Ω – 8 Ω
Maximum power output: 55 W × 4 (at 4 Ω)
FM/AM COMPACT DISC PLAYER
FM/MW/LW COMPACT DISC PLAYER
FM/MW/SW COMPACT DISC PLAYER
US Model
Canadian Model
Australian Model
Hong Kong Model
Argentina Model
CDX-G1200U
AEP Model
UK Model
CDX-G1200U/G1201U/G1202U
E Model
Korean Model
CDX-G1200U/G1201U
Indian Model
CDX-G1200U/G1280UM
CDX-G1100U/G1150U/G3100UP
MG-101CF-188
DAX-25A
General
Outputs:
Audio outputs terminal (REAR, SUB)
Power antenna (aerial)/Power amplifier
control terminal (REM OUT)
Inputs:
Remote controller input terminal
Antenna (aerial) input terminal
AUX input jack (stereo mini jack)
USB port
Power requirements: 12 V DC car battery
(negative ground (earth))
Rated current consumption: 10 A
Dimensions:
Approx. 178 mm × 50 mm × 177 mm
(7
1
/
in × 2 in × 7 in) (w/h/d)
8
Mounting dimensions:
Approx. 182 mm × 53 mm × 160 mm
(7
1
/
in × 2
1
/
in × 6
5
/
in) (w/h/d)
4
8
16
Mass: Approx. 1.2 kg (2 lb 11 oz)
Package contents:
Main unit (1)
Remote commander (1): RM-X211
(Except AEP, UK, HK)
Parts for installation and connections
(1 set)
Design and specifications are subject to
change without notice.
AEP, UK and Hong Kong models
Saudi Arabia model

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Summary of Contents for Sony CDX-G1200U

  • Page 1 Tuning range: 531 kHz – 1,602 kHz Signal-to-noise ratio: 73 dB Antenna (aerial) terminal: Separation: 50 dB at 1 kHz External antenna (aerial) connector Frequency response: 20 Hz – 15,000 Hz Sensitivity: 26 μV 9-896-303-01 2016H33-1 Sony Video & Sound Products Inc. © 2016.08...
  • Page 2: Table Of Contents

    LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC- TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS This label is located on bottom surface of PUBLIÉS PAR SONY.
  • Page 3: Servicing Notes

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 1 SERVICING NOTES The SERVICING NOTES contains important information for servicing. Be sure to read this section before repairing the unit. REPLACING THE LITHIUM BATTERY OF THE REMOTE NOTES ON HANDLING THE OPTICAL PICK-UP COMMANDER (Except AEP, UK and HK models)
  • Page 4 CDX-G1200U/G1201U/G1202U/G1280UM MODEL IDENTIFICATION DESTINATION SETTING METHOD Distinguish by Part No. on the bottom side of the main unit. When the complete MAIN board or system controller (IC501) is replaced, the destination setting is necessary. – Bottom view – (US, CND, AEP, UK, EA, HK and KR models) 1.
  • Page 5 CDX-G1200U/G1201U/G1202U/G1280UM 1-2. Display in Destination Setting Mode 1-4. Destination Code Note: The displayed contents of the following fi gure is an example. The Model Destination OP5 OP4 OP3 OP2 OP1 OP0 destination code is different depending on the destination of the US, CND product.
  • Page 6 CDX-G1200U/G1201U/G1202U/G1280UM NOTE OF REPLACING THE IC001 AND IC1301 ON THE MAIN BOARD IC001 and IC1301 on the MAIN board cannot replace with single. When these parts are damaged, replace the complete mounted board. NOTE OF REPLACING THE KEY BOARD When the KEY board is defective, replace the FRONT PANEL OVERALL ASSY (Ref.
  • Page 7: General

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 2 This section is extracted GENERAL from operating instruction. (US, CND) Connection Connection/Installation Subwoofer* Cautions • Run all ground (earth) leads to a common ground (earth) point. • Do not get the leads trapped under a Power amplifier* screw, or caught in moving parts (e.g., seat...
  • Page 8 You may not be able to install this unit in some makes of Japanese cars. In such a • Before installing, make sure the catches on case, consult your Sony dealer. Removing the protection collar both sides of the bracket...
  • Page 9 CDX-G1200U/G1201U/G1202U/G1280UM (AEP, UK, HK) Connection Connection/Installation Subwoofer* Cautions • Run all ground (earth) leads to a common ground (earth) point. • Do not get the leads trapped under a Power amplifier* screw, or caught in moving parts (e.g., seat railing).
  • Page 10 If the fuse blows again after you have any questions and problems replacement, there may be an internal connecting your unit that are not covered in malfunction. In such a case, consult your this manual, consult the car dealer. nearest Sony dealer.
  • Page 11 CDX-G1200U/G1201U/G1202U/G1280UM (E, EA, AR, KR, IND, AUS) Connection Connection/Installation Subwoofer* Cautions • Run all ground (earth) leads to a common ground (earth) point. Power amplifier* • Do not get the leads trapped under a screw, or caught in moving parts (e.g., seat railing).
  • Page 12 When replacing the fuse, some makes of Japanese cars. In such a Fuse (10 A) be sure to use one case, consult your Sony dealer. • Before installing, make sure the catches on matching the amperage both sides of the bracket...
  • Page 13: Disassembly

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW FRONT PANEL SECTION 3-6. SERVICE POSITION Note: Illustration of disassembly is omitted. (Page 15) 3-2. MINI FUSE (BLADE TYPE) (FU1), COVER (Page 13) 3-3.
  • Page 14: Sub Panel Assy

    CDX-G1200U/G1201U/G1202U/G1280UM 3-3. SUB PANEL ASSY 2 two claws 3 sub panel assy Note: When installing the sub panel assy, align two ribs and two holes. hole hole 2 two claws 1 two screws (PTT2.6 3-4. CD MECHANISM DECK (MG-101CF-188) Note 1: The service manual of the mechanism deck, used in this mod- el has been issued in a separate volume.
  • Page 15: Main Board

    CDX-G1200U/G1201U/G1202U/G1280UM 3-5. MAIN BOARD 3-6. SERVICE POSITION Note: When the complete MAIN board is replaced, the destination Note 1: The service position below cannot be performed with the fl ex- setting is necessary. Refer to “DESTINATION SETTING ible fl at cable (length: 80 mm) used with the unit. Refer to METHOD”...
  • Page 16: Diagrams

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM - MAIN Section - CD MECHANISM DECK BLOCK (MG-101CF-188) 5 AIN RFOUT 1 EFMIN DATA 60 DATA DACOUTL 99 LVRIN 59 BCK 7 BIN LRCK 58 LACK DACOUTS 10 SWIN 6 CIN MCLK...
  • Page 17: Block Diagram - Panel/Power Supply Section

    CDX-G1200U/G1201U/G1202U/G1280UM 4-2. BLOCK DIAGRAM - PANEL/POWER SUPPLY Section - THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) VDD_3.3V SYSTEM CONTROLLER IC501 (2/2) REGULATOR For Printed Wiring Boards.
  • Page 18: Printed Wiring Boards - Main Section (1/2)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-3. PRINTED WIRING BOARDS - MAIN Section (1/2) - • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) D400 R400 C305 C321 R202 C206 R203 IC400 R467 Q403 Q404 R465 C436 C444 C443 C440 R460 C200 C204 R204 R510...
  • Page 19: Printed Wiring Boards - Main Section (2/2)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-4. PRINTED WIRING BOARDS - MAIN Section (2/2) - • : Uses unleaded solder. MAIN BOARD (CONDUCTOR SIDE) (US, CND, E, EA, KR, IND, AUS) CN301 J402 REAR REAR LCH (+) J801 (REMOTE IN) REAR RCH (+) GRN/BLK REAR LCH (–)
  • Page 20: Schematic Diagram - Main Section (1/4)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-5. SCHEMATIC DIAGRAM - MAIN Section (1/4) - • See page 24 for Waveforms. • See page 24 for IC Block Diagrams. • See page 26 for IC Pin Function Description. MAIN BOARD (1/4) (Page 21) >001S R536 R539...
  • Page 21: Schematic Diagram - Main Section (2/4)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-6. SCHEMATIC DIAGRAM - MAIN Section (2/4) - • See page 24 for Waveforms. • See page 26 for IC Pin Function Description. MAIN BOARD (2/4) R633 (Page 20) >001S MAIN C650 R610 R666 BOARD (1/4) C651 C638 (Page 22)
  • Page 22: Schematic Diagram - Main Section (3/4)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-7. SCHEMATIC DIAGRAM - MAIN Section (3/4) - • See page 24 for Waveforms. • See page 24 for IC Block Diagrams. MAIN BOARD (3/4) J402 REAR J801 IC201 IC002 (REMOTE IN) (ANTENNA IN) REGULATOR +3.3V REGULATOR IC201 IC002...
  • Page 23: Schematic Diagram - Main Section (4/4)

    CDX-G1200U/G1201U/G1202U/G1280UM 4-8. SCHEMATIC DIAGRAM - MAIN Section (4/4) - • See page 24 for IC Block Diagrams. (US, CND, E, EA, KR, IND, AUS) MAIN BOARD (4/4) IC304 CN301 POWER AMP RR_P IC304 TCB501HQ(Z) REAR RCH (+) RL_P CN301 REAR LCH (+) RR_N RR–...
  • Page 24 CDX-G1200U/G1201U/G1202U/G1280UM • Waveforms • IC Block Diagrams – MAIN Board – – MAIN Board – IC001 SDP2014HN/V102 IC1305 2 (RFOUT) IC501 0 (MAIN_X2) (CD play mode) 32 31 27 26 VDDA_IFADC 1 DIGITAL CONTROL DIGITAL 2.9 Vp-p XTAL VSSA_IFADC 2...
  • Page 25 CDX-G1200U/G1201U/G1202U/G1280UM IC1301 BD9876BEFJ-E2 VREF REFERENCE LX 1 GND 2 REGULATOR CURRENT SENSE AMP UNDER VOLTAGE LOCK OUT THERMAL SHUTDOWN SHUTDOWN VC 3 SOFT CURRENT START COMPARATOR ERROR FB 4 OSCILLATOR SYNC 300 kHz 1.0 V IC1304 BD2231G-TR VIN 1 VOUT...
  • Page 26 CDX-G1200U/G1201U/G1202U/G1280UM • IC Pin Function Description MAIN BOARD IC501 LC88FC2H0AF2327-ENG (SYSTEM CONTROLLER) Pin No. Pin Name Description 1 to 3 Not used FLASH_RW Debug communication terminal Not used System reset signal input terminal “L”: reset RESET For several hundreds msec. after the power supply rises, “L” is input, then it change to “H”...
  • Page 27 CDX-G1200U/G1201U/G1202U/G1280UM Pin No. Pin Name Description 66, 67 DEBUG_6, DEBUG_7 Debug test terminal Not used BEEP Beep sound output to the power amplifi er REMOTE_10K Pull-up resistor (10K) selection signal output terminal (for rotary commander) Not used REMOTE_1K Pull-up resistor (1K) selection signal output terminal (for steering control)
  • Page 28 CDX-G1200U/G1201U/G1202U/G1280UM MAIN BOARD IC601 LC786822E-6E10-3H (USB CONTROLLER, INPUT SELECTOR, AUDIO DSP, ELECTRICAL VOLUME) Pin No. Pin Name Description Not used AVDD1 Power supply terminal (+3.3V) (for analog system) AVSS1 Ground terminal (for analog system) External capacitor connection terminal for audio D/A converter and electrical volume reference...
  • Page 29 CDX-G1200U/G1201U/G1202U/G1280UM Pin No. Pin Name Description DATA Audio data input from the digital servo processor MCLK Master clock signal input from the digital servo processor USB_IN USB device detection signal output to the system controller “L”: USB device is connected...
  • Page 30 CDX-G1200U/G1201U/G1202U/G1280UM MAIN BOARD IC1305 LC78615E-01US-H (RF AMP, DIGITAL SERVO PROCESSOR) Pin No. Pin Name Description EFMIN RF signal input terminal RFOUT RF signal output terminal External low-pass fi lter capacitor connection terminal for DC level detection of RF signal PHLPF External low-pass fi...
  • Page 31: Exploded Views

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 5 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • The mechanical parts with no reference they may have some difference from the number in the exploded views are not sup- original one. plied. • Items marked “*” are not stocked since •...
  • Page 32: Chassis Section

    CDX-G1200U/G1201U/G1202U/G1280UM 5-2. CHASSIS SECTION not supplied MAIN board not supplied not supplied Note: When the complete MAIN board (Ref. No. 51) is replaced, the destination setting is necessary. Refer to “DESTINATION SETTING METHOD” on page 4. Ref. No. Part No.
  • Page 33: Electrical Parts List

    CDX-G1200U/G1201U/G1202U/G1280UM SECTION 6 MAIN ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- uF: μF the parts list may be different from the ber, please include the board name. parts specifi ed in the diagrams or the com- •...
  • Page 34 CDX-G1200U/G1201U/G1202U/G1280UM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C530 1-164-842-11 CERAMIC CHIP 2PF 0.25PF 50V C719 1-118-395-11 CERAMIC CHIP 0.0047uF C531 1-118-459-11 CERAMIC CHIP 0.01uF C720 1-118-388-11 CERAMIC CHIP 0.047uF C532 1-118-459-11 CERAMIC CHIP 0.01uF...
  • Page 35 CDX-G1200U/G1201U/G1202U/G1280UM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D1302 6-502-961-01 DIODE DA2J10100L < RESISTOR > D1311 6-503-031-01 DIODE DZ2J18000L 1-218-989-11 METAL CHIP 1/16W D1312 6-503-031-01 DIODE DZ2J18000L 1-218-941-81 METAL CHIP 1/16W D1340 6-503-238-01 DIODE GN1G...
  • Page 36 CDX-G1200U/G1201U/G1202U/G1280UM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R456 1-218-965-11 METAL CHIP 1/16W R602 1-218-990-81 SHORT CHIP R457 1-218-941-81 METAL CHIP 1/16W R603 1-218-949-11 METAL CHIP 1/16W R458 1-218-977-11 METAL CHIP 100K 1/16W R605...
  • Page 37 CDX-G1200U/G1201U/G1202U/G1280UM MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1332 1-216-809-11 METAL CHIP 1/10W MISCELLANEOUS ************** R1343 1-218-953-11 METAL CHIP 1/16W R1348 1-218-955-11 METAL CHIP 1.5K 1/16W FFC1 1-846-819-61 CABLE FLEXIBLE FLAT (27 CORE) R1349...
  • Page 38 CDX-G1200U/G1201U/G1202U/G1280UM Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-2583-962-1 FRAME ASSY, FITTING 4-276-003-03 KEY (FRAME) (1 piece) 4-461-753-01 COLLAR KEY (FRAME) 3-255-785-02 COLLAR (1DIN) (G1280UM) FITTING FRAME ASSY 1-846-032-11 CONNECTION CABLE (ISO) (POWER) (G1280UM) (AEP, UK, HK, AR)
  • Page 39 CDX-G1200U/G1201U/G1202U/G1280UM MEMO...
  • Page 40 CDX-G1200U/G1201U/G1202U/G1280UM REVISION HISTORY Ver. Date Description of Revision 2016.08 How to search for a contact point of signal lines or the like in DIAGRAMS SECTION If a contact point of a BLOCK DIAGRAM, PRINTED WIRING BOARD or SCHEMATIC DIAGRAM is shown in a different page, use the PDF fi...

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