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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 3369LE, 4069LE M3369, M4069 PVC 1910 AS/NZS ANSI 31215084 November 5, 2019 - Rev A ®...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death INDICATES A POTENTIALIT Y HA ZARDOUS SITUATION.
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FOREWORD REVISION LOG Original Issue A - November 5, 2019 31215084...
SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator • Machine operation requires your full attention. Bring the shall be responsible for all machine operations.
• Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protec- • The minimum approach distance may be reduced if insulat- tion from contact or proximity to electrical current. ing barriers are installed to prevent contact, and the barri- •...
• Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the NOTE: This requirement shall apply except where employer, local or govern- platform, unless authorized by JLG. mental regulations are more stringent. 31215084...
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SECTION 1 - SAFETY PRECAUTIONS • Keep the chassis of the machine a minimum of 2 ft (0.6 m) • Wind speed can change rapidly. Always consider approach- ing weather events, the time required to lower the platform, from holes, bumps, drop-offs, obstructions, debris, con- and methods to monitor current and potential wind condi- cealed holes, and other potential hazards at the ground tions.
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SECTION 1 - SAFETY PRECAUTIONS Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS NUMBER 0-0.2 Calm Calm. Smoke rises vertically. 0.3-1.5 Light air Wind motion visible in smoke. 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle. 8-12 3.4-5.4 Gentle breeze...
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SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.
SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Approved head gear must be worn by all operating and ground personnel. • Keep hands and limbs out of the scissor arm assembly during operation and when elevated without safety prop engaged.
SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING • Be aware of stopping distances in all drive speeds. When driving in high speed, reduce drive speed before stopping. • Never allow personnel in platform while towing, lifting, or Travel grades in low speed only. hauling.
SECTION 1 - SAFETY PRECAUTIONS MAINTENANCE Maintenance Hazards • Shut off power to all controls and ensure that all moving This sub-section contains general safety precautions which parts are secured from inadvertent motion prior to per- must be observed during maintenance of this machine. Addi- forming any adjustments or repairs.
SECTION 1 - SAFETY PRECAUTIONS • Use only replacement parts or components that are Battery Hazards approved by JLG. To be considered approved, replacement • Always disconnect batteries when servicing electrical com- parts or components must be identical or equivalent to ponents or when performing welding on the machine.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION PERSONNEL TRAINING Means to avoid the hazards of unprotected electrical conductors. The Mobile Elevating Work Platform (MEWP) is a personnel han- Selection of the appropriate MEWPs and available dling device, so it is necessary that it be operated and main- options for the work to be performed considering spe- tained only by trained personnel.
NOTE: Responsibilities for familiarization may vary by region. The Inspection and Maintenance Table covers the machine inspections and maintenance recommended by JLG Industries, Only properly trained personnel who have received unit-spe- cific familiarization shall operate a MEWP. The user shall deter- Inc.
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAIN- ING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION PRE-START INSPECTION Decals and Placards – Check all for cleanliness and legibility. Make sure none of the decals and placards The Pre-Start Inspection should include each of the following: are missing. Make sure all illegible decals and placards are cleaned or replaced.
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13. Lanyard Anchorage Points – JLG Industries, Inc. recom- tenance instructions. mends personnel in the platform wear a full body har- Function Check – Once the Walk-Around Inspection is...
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION WALK-AROUND INSPECTION Platform Control Console – Placard secure and legi- ble, control lever and switches return to neutral when Begin the “Walk-Around Inspection” at Item 1, as noted on the activated and released, control lever lock and emer- diagram.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Hydraulic Pump – See Note Ground Controls – Placard secure and legible, control switches return to neutral position when activated Hydraulic Motor – See Note and released, emergency stop switch functions prop- Battery Compartment –...
Model Drive Cutout Cutout Speed From the platform control console: a. Ensure that the control console is firmly secured 3369LE/M3369 67 in (1.7 m) in the proper location. 4069LE/M4069 84 in (2.1 m) 30 ft (9.1 m) b. Ensure that all guards protecting switches are in...
< 30 ft (9.1 m) 4° 5° Full Height 3° 3° 3° 5° All Other Markets 3369LE/M3369 - CE 37 mph (16.7 m/s) Wind Speed Option < 25 ft (7.6 m) 4° 5° Full Height 2° 4° 4069LE/M4069 < 30 ft (9.1 m) 5°...
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.6 OSCILLATING AXLE - LOCKOUT CYLINDER TEST (IF Raise machine platform above stowed position approximately 7 ft (2.1 m) on the 3369LE or 9 ft (2.7 m) EQUIPPED) on the 4069LE.
Carefully drive the machine back off the block and Raise machine platform above stowed position ramp. approximately 7 ft (2.1 m) on the 3369LE or 9 ft (2.7 m) on the 4069LE. Lower the machine platform; the lockout cylinder should then release and allow wheel to rest on the Carefully drive the machine back off the block and ground.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used NOTICE to position personnel along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- TION AND OPERATION.
OPERATING CHARACTERISTICS AND LIMITATIONS Stability Placards This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the Important points to remember during operation are provided at limits of the maximum operating slope, provides a stable aerial the control stations by DANGER, WARNING, CAUTION, NOTICE, platform for all platform positions.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL STATION DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN PLATFORM EXCEPT IN AN EMERGENCY. NOTE: When machine is shut down, the ground control emer- gency stop switch must be positioned to OFF to prevent draining the batteries.
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SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Lift/Lower Switch - A three position, momentary con- NOTE: If the Overload Indicator is illuminated, all functions will tact lift control switch provides raising and lowering of be prevented from the platform controls. Using the the platform when positioned to up or down.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Controls When pushed in (off), power is shut off to the Plat- form/Ground Select switch. All Wheel Drive (Optional) - Activating the All Wheel Speed Selector Switch - The two position speed Drive switch allows the operator to engage the front switch controls high or low range travel speed.
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If the code cannot be cleared decal. by the operator, the machine will require service by a qualified JLG mechanic. Leveling Jacks (If Equipped, Mandatory on M4069 Leveling Jacks (Retracted) LEDs (If Equipped) - Indi- AUS Full Drive Height Model) - When selected, the cates when the leveling jacks are being retracted.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform/Ground Select Platform Handrails Fold Down Procedure (If Equipped) The Platform/Ground Select switch directs power to the Ground or Platform controls as selected. For power, the POWER/EMER- GENCY STOP switch must also be pulled out (on). ONLY FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLAT- FORM FULLY LOWERED) POSITION.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Traveling Forward and Reverse At platform controls, pull out emergency stop switch IF DRIVING MACHINE WITH THE PLATFORM CONTROL STATION FROM and select the drive switch. GROUND, DO NOT HANG THE CONTROL BOX ON ANY PART OF THE MACHINE Position drive controller to forward or reverse as WHILE DRIVING.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Parking and Stowing Battery Charging Procedure NOTE: When parking overnight, batteries should be charged The battery charger receptacle is located at the front of the properly to ensure readiness for next workday. machine.
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING, OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS BE RAISED.
SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL Righting of Tipped Machine A fork truck of suitable capacity or equivalent equipment This section explains the steps to be taken in case of an emer- should be placed under the elevated side of the chassis, with a gency situation while operating.
SECTION 4 - EMERGENCY PROCEDURES EMERGENCY TOWING PROCEDURES MANUAL DESCENT SYSTEM Towing this machine is prohibited. However, provisions for mov- The manual descent system is used, in the event of total power ing the machine have been incorporated. The following proce- failure, to lower the platform using gravity.
JLG Industries, Inc. must be notified immediately of any incident FOLLOWING ANY INCIDENT, THOROUGHLY INSPECT THE MACHINE. DO NOT ELE- involving a JLG product. Even if no injury or property damage is VATE THE PLATFORM UNTIL IT IS CERTAIN THAT ALL DAMAGE HAS BEEN evident, JLG must be contacted by telephone and provided REPAIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.
SECTION 5 - ACCESSORIES 1/2" AIRLINE PLATFORM WORKLIGHTS OAD00240 OAD00250 The Platform Worklights accessory consists of two 12V lights mounted to the platform railings. The 1/2 Airline is a fitting for air-powered tools that is mounted in the platform. 31215084...
SECTION 5 - ACCESSORIES PLATFORM RAIL PADDING With Deck Bumpers and Proximity Switches 1. Deck Bumpers 2. Proximity Switches OAD00210 OAD00230 Platform Rail Padding provides bumpers to the top plat- This accessory is also available with deck bumpers and form rails in order to prevent damage to the platform itself proximity switches, which attaches a padded frame and as well as objects it may come into contact with during switches to the bottom of the platform.
SECTION 5 - ACCESSORIES DC/AC POWER INVERTER DESCRIPTION SPECIFICATION Electrical System Voltage (DC) Power Inverter: Power Bright DC Input: DC Input Voltage: 44 to 56 VDC Operating Temperature: -4° F (-20° C) to 113° F (+45° C) AC Output: Output Power (Continuous): 1000W Output Power (Surge): 3600W...
SECTION 5 - ACCESSORIES Safety Precautions Operation • This inverter will only operate from a 24V power Set the inverter ON/OFF switch to the ON position at source. Do not attempt to connect the inverter to the ground control station. any other power source, including any AC power Only plug in tools or appliances rated within the maxi- source.
SECTION 5 - ACCESSORIES Machine Power Down The optional keyless Programmable Security Lock switch can be programmed with a four-digit Operator’s Code to At the Ground Control Station set the main power allow only those persons with the code to power-up and selector switch to the OFF position.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE INTRODUCTION SUPPLEMENTAL INFORMATION This section of the manual provides additional necessary The following information is provided in accordance with the information to the operator for proper operation and mainte- requirements of the European Machinery Directive 2006/42/ nance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATING SPECIFICATIONS 3369LE/M3369 4069LE/M4069 Specification All Other Markets CE/AUS All Other Markets CE/AUS Gross Machine Weight 10,060 lb (4,563 kg) 11,500 lb (5,216 kg) Maximum Platform Height 33 ft (10.1m) 40 ft (12.2 m)
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SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 3369LE/M3369 4069LE/M4069 Specification All Other Markets CE/AUS All Other Markets CE/AUS Max. Slope (CE machines with 37 mph (16.7 m/s) windspeed rating only) Front to Back 4° Side to Side 2° Maximum Tire Load...
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Platform Capacities 3369LE/M3369 4069LE/M4069 Specification All Other Markets CE/AUS All Other Markets CE/AUS Maximum Workload (Capacity) 1,000 lb (454 kg) 450 kg 800 lb (363 kg) 360 kg Maximum Number of Persons...
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Capacities 3369LE/M3369 4069LE/M4069 Fuel Tank (M Models only) Approx. 0.9 gal (3.3 L) Transport Height (rails down) 76.5 in (1.9 m) 79 in (2 m) Hydraulic Tank 8.25 gal (31.2 L) Machine Length 121 in (3.1 m)
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Batteries (Electric Machines) NOTICE JLG MACHINES EQUIPPED WITH DELTA Q BATTERY CHARGERS ARE DESIGNED TYPE 6V-370-S EVL16A-A (AGM) FOR THE BEST PERFORMANCE WITH OEM FACTORY APPROVED BATTERIES. Voltage APPROVED JLG REPLACEMENT BATTERIES ARE AVAILABLE THROUGH JLG' S...
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Table 6-1. Engine Specifications (Generator - If Equipped) Air Cooled, 4 Cycle, Kubota Diesel TYPE OC60-D (T4F) Displacement 16.85 cu. in (0.276 L) Bore x Stroke 2.83 in x 2.68 in (72 mm x 68 mm) Number of cylinders Horsepower 5.6HP/3600 rpm (4.5 kw/3600 rpm)
Service Classification GL-3, and sufficient chemical stabil- ity for mobile hydraulic system service. NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- tain the same required additives or be of comparable vis- cosities.
For polyurethane foam filled tires, JLG Industries, Inc. recom- JLG Parts Manual for the part number of the approved tires for mends that when any of the following are discovered, mea- a particular machine and model.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Replacement Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fas- The rims installed on each product model have been teners.
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SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-3. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40-50 ft lbs 90-105 ft lbs 145-170 ft lbs (60-70 Nm) (125-150 Nm) (200-240 Nm) 9 LUG PATTERN Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal.
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...