Related Manuals for JLG 1932RS/6RS
Summary of Contents for JLG 1932RS/6RS
- Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model(s) 1932RS/6RS 3248RS/10RS ANSI 3121272 June 29, 2018 - Rev F...
- Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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Page 3: Foreword
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information. -
Page 4: Safety Alert Symbols And Safety Signal Words
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROP- COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ERTY. ORANGE BACKGROUND. – JLG Lift – 3121272... -
Page 5: Contact
• Questions Regarding NOTICE uct Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT Contact: THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc. -
Page 6: Revision Log
Revised B - January 4, 2013 Revised C - April 8, 2013 Revised D - January 5, 2015 Revised E - May 26, 2016 Revised F - June 29, 2018 - Revised Covers, Prop 65 – JLG Lift – 3121272... -
Page 7: Table Of Contents
Battery Hazards ........1-12 Platform Lift/Lower Switch ......3-6 3121221 – JLG Lift –... - Page 8 Tires........... 5-5 – JLG Lift –...
- Page 9 3-1. 1932RS/6RS - Location of Machine Controls... .3-3 5.11 DTC CHECK TABLE INDEX ......5-17 3-2.
- Page 10 Dimensions ......... . 5-4 3-15. 1932RS/6RS - Scissor Arm - Safety Prop ....3-25 Tire Specifications .
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Page 11: Section 1 - Safety Precautions
JLG Industries, Inc. (“JLG”). A maintenance program, using the information provided in this manual and the Service and Maintenance Manual,... -
Page 12: Pre-Operation
JLG Industries, Inc. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utili- zation and application of the machine. -
Page 13: Machine Inspection
JLG. • Check the machine for modifications to original compo- • Ensure that the ground conditions are adequate to support nents. - Page 14 • Fully lower platform and shut off all power before leaving machine. • Remove all rings, watches, and jewelry when operating machine. Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment. – JLG Lift – 3121272...
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Page 15: Trip And Fall Hazards
• Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. -
Page 16: Electrocution Hazards
50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121272... -
Page 17: Tipping Hazards
• Never exceed the maximum work load as specified on the Over 750 KV to 1000 KV 45 (14) platform. Keep all loads within the confines of the platform, unless authorized by JLG. NOTE: This requirement shall apply except where employer, local or govern- mental regulations are more stringent. -
Page 18: Beaufort Scale (For Reference Only)
32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. – JLG Lift – 3121272... -
Page 19: Crushing And Collision Hazards
• Keep hands and limbs out of the scissor arm assembly dur- ing operation and when elevated without safety prop engaged. • Watch for obstructions around machine and overhead when driving. Check clearances above, on sides, and bot- tom of platform when lifting or lowering platform. 3121272 – JLG Lift –... - Page 20 • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, conges- tion, visibility, slope, location of personnel, and other fac- tors. 1-10 – JLG Lift – 3121272...
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Page 21: Towing, Lifting, And Hauling
• Ensure replacement parts or components are identical or damage to the machine or property. A maintenance program equivalent to original parts or components. 3121272 – JLG Lift – 1-11... -
Page 22: Battery Hazards
CLEAN WATER AND SEEK MEDICAL ATTENTION. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 1-12 – JLG Lift – 3121272... -
Page 23: Section 2 - User Responsibilities, Machine Preparation And Inspection
• Means to avoid the hazards of unprotected electrical conductors. • Specific job requirements or machine application. • Reading and understanding the Operation and Safety Manual. 3121272 – JLG Lift –... -
Page 24: Training Supervision
Table 2-1 explains the periodic machine inspections and main- son in an open area free of obstructions until the trainee has tenance recommended by JLG Industries, Inc. Consult local reg- developed the ability to safely control and operate the machine. -
Page 25: Inspection And Maintenance Table
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL. -
Page 26: Pre-Start Inspection
9. Function Check – Once the “Walk-Around” Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstruc- tions. Refer to Section 3 for more specific instructions on the operation of each function. – JLG Lift – 3121272... - Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 10. Platform Gate - Keep gate and surrounding area 11. Lanyard Anchorage Points - JLG Industries, Inc. rec- clean and unobstructed. Check that gate closes prop- ommends personnel in the platform wear a full body erly and is not bent or damaged.
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Page 28: Daily Walk-Around Inspection
Control markings legible. properly, required manuals in storage box. – JLG Lift – 3121272... - Page 29 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1. Daily Walk-Around Inspection (Side Covers Removed) - All Machines 3121272 – JLG Lift –...
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Page 30: Function Check
NOTE: When the tilt indicator warning is activated the following level surface with no overhead obstructions, drive functions are affected; drive and lift up functions are dis- the machine to check if the high drive cutout – JLG Lift – 3121272... -
Page 31: Tilt Activation Setting
(stowed) to drive out of tilt condition. Table 2-3. Tilt Activation Setting TILT SETTING TILT SETTING MODEL (front to back) (side to side) 1932RS/6RS - ALL 3° 1.5° 3248RS/10RS - ANSI/CSA/JPN 3° 2° 3248RS/10RS - CE 3°... - Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION NOTES: 2-10 – JLG Lift – 3121272...
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Page 33: Section 3 - Machine Controls, Indicators And Operation
This section provides the necessary information needed to understand controls and their functions. This JLG Lift has a primary operator control station in the plat- form. From this control station, the operator can drive and steer the machine in both forward and reverse directions, raise and lower the platform. -
Page 34: Operating Characteristics/Limitations
See foreword for definitions of placard safety signal words. – JLG Lift – 3121272... -
Page 35: Machine Control Locations
2. Platform Control Station 3. Platform Manual Descent Control 4. AC Plug - To Platform AC Receptacle Outlet Box 5. AC Plug - Battery Charger Input Plug Figure 3-1. 1932RS/6RS - Location of Machine Controls. 3121272 – JLG Lift –... - Page 36 2. Platform Control Station 3. Platform Manual Descent Control 4. AC Plug - To Platform AC Receptacle Outlet Box 5. AC Plug - Battery Charger Input Plug Figure 3-2. 3248RS/10RS - Location of Machine Controls. – JLG Lift – 3121272...
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Page 37: Ground Control Station
Figure 3-3. Ground Control Station 1. Platform Lift/Lower Switch 4. MDI - Indicator 2. Key Selector Switch 5. Overload Indicator (If Equipped) 3. Ground Emergency Stop Button 3121272 – JLG Lift –... -
Page 38: Key Selector Switch
Under normal operating conditions the BDI’s and hour-meter Battery Discharge Indicator (BDI), an LCD display which shows will be displayed. When a DTC exists (other than 00x DTC’s) the the current hour-meter reading or Diagnostic Trouble Code(s) – JLG Lift – 3121272... -
Page 39: Overload Indicator (If Equipped)
5. 50% Charge Indicator Indicators (YELLOW AREA) 2. Hour-meter/DTC Code Display 6. 75% Charge Indicator 3. System Fault LED Indicator (RED (GREEN AREA) LED) 7. 100% Charge Indicator 4. 0-25% Charge Indicator (GREEN AREA) (RED AREA) 3121272 – JLG Lift –... -
Page 40: Location Of Manual Descent Control
2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform, when the platform is lowered to desired level, allow the T-handle to return to it’s closed position. 3248RS/10RS Figure 3-5. Location of Manual Descent Control (Right Rear of Machine) – JLG Lift – 3121272... -
Page 41: Platform Control Station
6. Overload Indicator (If Equipped) 7. Machine Tilt Indicator 8. Emergency Stop Switch 9. Horn Button 10. Drive and Lift Select Switch 11. Low Battery Charge and System Fault Indicator Figure 3-6. Platform Control Station. 3121272 – JLG Lift –... -
Page 42: Platform Emergency Stop Switch
NOTE: When selecting between the Lift and Drive functions the lift/drive selector switch decal for the lift and drive select func- joystick control must be returned to the neutral position tions. for approximately 1/2 second before the function change is operable. 1001132362 B 3-10 – JLG Lift – 3121272... -
Page 43: Drive/Lift/Steer Joystick Control
Figure 3-7. Platform Control Components will steer the wheels to the left. 3. Joystick Controller - The control handle controls 1. Trigger Switch 3. Joystick Controller three functions: drive, lift, and steer. 2. Steer Switch 3121272 – JLG Lift – 3-11... -
Page 44: Steering And Traveling
ON posi- drive speed push the joystick further from the neutral position tion. in the direction of travel. Releasing the trigger switch or return- ing the joystick to center will stop machine movement. 3-12 – JLG Lift – 3121272... -
Page 45: Grade And Sideslope Definition
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION HORIZONTAL (LEVEL) Figure 3-8. Grade and Sideslope Definition 3121272 – JLG Lift – 3-13... -
Page 46: Raising And Lowering Platform
NOTE: CE/Australia/Japan/ANSI Export: If the Overload Indi- cator is illuminated, all platform controls are prevented, unless the platform has been raised less than 9.84 ft. (3m) 3-14 – JLG Lift – 3121272... -
Page 47: Tilt Indicator Warning Light And Alarm
IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLAT- If the code cannot be cleared by the operator, the machine will FORM IS RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH FIRM LEVEL require service by a qualified JLG mechanic. SURFACE. Alarm - (Item 5 - Figure 3-6.) -
Page 48: Platform Extension
2. Grasp the top handrails (2) of the extendible deck and push the extension out until it hits the stops. 3. Re-engage the locking pin (1) and move platform extension in or out until the locking pin engages. Figure 3-9. Platform Deck Extension 3-16 – JLG Lift – 3121272... -
Page 49: Platform Rails - Fold-Down Procedure
NOTE: Front deck extension top rail pins must be removed and FROM MACHINE. deck extension top side rails slid towards rear of machine before lowering side rails. Place pins back in the extension side top rails before folding main platform side rails down. 3121272 – JLG Lift – 3-17... -
Page 50: Platform Rails - Fold Down Sequence
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-10. Platform Rails - Fold Down Sequence - 3248RS/10RS Only 3-18 – JLG Lift – 3121272... -
Page 51: Platform Rails - Fold Down Sequence
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-11. Platform Rails - Fold Down Sequence - 6RS (CE Only) 3121272 – JLG Lift – 3-19... -
Page 52: Battery Charging
3. When powered up the charger will go through a short LED indicator self-test. The battery charger LED indica- tors on the charger (Figure 3-12.), will flash in sequence for two seconds. These LED indicators can be viewed 3-20 – JLG Lift – 3121272... -
Page 53: Battery Charger Fault (Led Flash)
Should battery fail to reach 1.75V per cell charge shall flash an amber LED until char- AMBER Failed Trickle to min V ger is power cycled - Battery or System problem. Charger Internal Fault Signals a hardware fault of the charger and shall indicate flashing red LED. 3121272 – JLG Lift – 3-21... -
Page 54: Dc To Ac Inverter Operation (Option)
2. When the toggle switch is set to the ON position this will allow AC current from the inverter to flow to the inverter AC extension cable plug located at the right rear of the machine. 3-22 – JLG Lift – 3121272... -
Page 55: Parking And Stowing Machine
6. Chock at least two wheels when parking the machine located on it’s mounting tab with a keyed or combination for an extended period of time. lock. Figure 3-14. Securing Control Station to Platform 3121272 – JLG Lift – 3-23... -
Page 56: Scissor Arm - Safety Prop
3. Rotate the prop assembly until it rests on the lift cylin- der rod. 4. Lower the platform until the safety prop rests against the head of the lift cylinder, stopping all downward movement of the platform/scissor arm assembly. 3-24 – JLG Lift – 3121272... - Page 57 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Prop Engaged Prop Engaged Prop Released and Locked Prop Released and Locked Figure 3-15. 1932RS/6RS - Scissor Arm - Safety Prop Figure 3-16. 3248RS/10RS - Scissor Arm - Safety Prop 3121272 – JLG Lift – 3-25...
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Page 58: Machine Lifting And Tie Down
There are two tie-down/lift lugs located at the front and rear of the machine. (See Figure 3- 19.) 3248RS/10RS Figure 3-17. Fork Lift Pockets - Location 3-26 – JLG Lift – 3121272... -
Page 59: Lifting Using Spreader Bar And
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-18. Lifting Using Spreader Bar and Lift Lug Locations - All Machines 1. Four (4) equal length chains or lifting straps. 2. Spreader Bar Assembly. 3121272 – JLG Lift – 3-27... - Page 60 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-19. Tie Down and Lift Lug Locations - All Machines 3-28 – JLG Lift – 3121272...
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Page 61: Towing
NOTE: Any action which causes a loss of power from the brakes Figure 3-20. Electric Brake Release - Location - All such as, depressing the ground control emergency stop Machines switch, or switching the key switch to OFF or PLATFORM MODE will re-engage the brakes. 3121272 – JLG Lift – 3-29... -
Page 62: Mechanical Brake Release
6. After towing is complete, chock wheels and remove cover bolts from disengage holes. 7. Reinstall cover (2) - before installation check the cover gasket (3) for damage, replace if necessary. Figure 3-21. Brake - Manual Disengage. 3-30 – JLG Lift – 3121272... -
Page 63: Section 4 - Emergency Procedures
2. Grasp the T-handle and slowly pull out to lower the tures or equipment, rescue the platform occupant(s) prior to scissor arms/platform, when the platform is lowered freeing the machine. to desired level, allow the T-handle to return to it’s closed position. 3121272 – JLG Lift –... -
Page 64: Incident Notification
SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details. -
Page 65: Section 5 - General Specifications And Maintenance
The maintenance portion of this section is intended as informa- tion to assist the machine operator to perform daily mainte- nance tasks only, and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual. 3121272 – JLG Lift –... -
Page 66: Operating Specifications
Frame - P/N - 1001133090 - 3,000 lb. (1,360 kg) Frame - P/N - 1001129996 - 5,070 lb. (2,300 kg) P/N - 1001146792 - 3,450 lb. (1,565 kg) P/N - 1001146791 - 6,050 lb. (2,744 kg) 3,450 lb. (1,565 kg) 6,050 lb. (2,744 kg) – JLG Lift – 3121272... - Page 67 81 PSI (5.69 kg/cm 130 PSI (9.18 kg/cm 108 PSI (7.6 kg/cm Ground Clearance (Chassis Base Plate) 3 in. (76.2 mm) 4 in. (102 mm) Maximum Hydraulic Pressure (Main Relief) 2300 psi (159 bar) 2500 psi (172 bar) 3121272 – JLG Lift –...
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Page 68: Platform Capacities
320 Kg 120 Kg Indoor - 2 Persons + 160 Kg 400 N 0 m/s Outdoor - 1 Person + 240 Kg 200 N 12.5 m/s NOTE: (1) Maximum Platform Capacity includes platform and platform extension. – JLG Lift – 3121272... -
Page 69: Machine Dimensional Data
94.8 in. (240.7 cm) - CE Platform Size - Length 71.7 in. (1.82 m) 84.75 in. (2.15 m) Platform Size - Width 26.9 in. (68.4 cm) 42.5 in. (1.07 m) Wheelbase 55 in. (139.7 cm) 73 in. (185.4 cm) 3121272 – JLG Lift –... -
Page 70: Tires
Electronic Protection-Auto Reset Output Short Circuit: Electronic Protection-Auto Reset AC Overload: Current Limited DC Overload: Current Limited DC to AC Inverter - Output Rating: 120V-AC, 60Hz - 7.5 Amps - 900 Watts - (OPTION) Mod. Sinewave – JLG Lift – 3121272... -
Page 71: Critical Stability Weights
248 lb. (111.1 kg) AGM: 260 lb. (118 kg) NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- tain the same required additives or be of comparable vis- cosities. -
Page 72: Lubrication Specifications
(-39° C) MIL-Spec MIL-L-2105. Flash Point, Min. 330° F (166° C) 514.4° F (268° C) 478° F (248° C) JLG Recommends - Mobil DTE 10 EXCEL 15 VISCOSITY SPECIFICATIONS ATF - Automatic Transmission Fluid at 40° C 15 cSt 33.1 cSt... -
Page 73: Maintenance
Fill until oil level is close to the MAX to hostile environments or conditions, lubrication fre- marking (3), but not over the MAX marking. quencies must be increased accordingly. 3121272 – JLG Lift –... -
Page 74: Battery Maintenance
1/8" below vent tubes. (See Figure 5-2.). ment and pull halves apart. • DO NOT fill to bottom of vent tubes. • DO NOT allow fluid level to go below the top of the plates 5-10 – JLG Lift – 3121272... -
Page 75: Tires And Wheels
SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE TIRES AND WHEELS If any of the following is discovered during tire inspection, measures must be taken to remove the JLG product from ser- vice immediately. Arrangements must be made for replace- Tire Wear and Damage ment of the tire(s) or tire assembly(s). -
Page 76: Wheel Installation
4. Wheel lug nuts should be torqued after the first 50 20-30 ft. lb. 65-80 ft. lb. 105 -120 ft. lb. hours of operation and after each wheel removal. (28 - 42 Nm) (91 - 112 Nm) (142 - 163 Nm) 5-12 – JLG Lift – 3121272... -
Page 77: Decal Installation
SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE DECAL INSTALLATION 11 12 (1932/6RS) (1932/6RS) (3248/10RS) (3248/10RS) Figure 5-4. Machine Decal Installation - All Machines 3121272 – JLG Lift – 5-13... -
Page 78: Machine Decal Installation Chart
1704134 - 1704134 - 1704134 - 1704134 - 1704134 - 1001147259 - 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1705679 1705679 1705727 1705679 1705679 1705679 — 1705686 1705720 1705726 1705723 (CAN) 1705946 1706057 1001092497 5-14 – JLG Lift – 3121272... - Page 79 3248RS/10RS 3248RS/10RS 3248RS/10RS 3248RS/10RS 3248RS/10RS 3248RS/10RS 1001137394 - 1001137394 - 1001137394 - 1001137394 - 1001137394 - 1001137394 - 1001137394 - 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1932RS/6RS 1001134280 1001134280 1001134280 1001134280 1001134280 1001134280 1001134280 3121272 – JLG Lift – 5-15...
- Page 80 1705719 (SPA) 1705719 (POR) 3253098 (CAN) 1705945 (CHI) 1706053 (KOR) — 1703464 1703464 1703464 1703464 1703464 1703464 3252507 1705303 (CSA) — — — — — — NOTE: Reference applicable Illustrated Parts Manual for decal description. 5-16 – JLG Lift – 3121272...
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Page 81: Diagnostic Trouble Codes (Dtc)
3-1 Line Contactor Open Circuit ......5-22 of the following tables are only indicated on a JLG handheld diagnostic analyzer. -
Page 82: Help Comments
TION the driving in creep speed. • Check that the elevation sensor is securely mounted. Refer problem to a qualified JLG mechanic. 005 DRIVE & LIFT UP PREVENTED - TILTED & Driving is not possible since the platform is • Check that the machine is tilted. If so, lower the platform and reposition the ELEVATED elevated and the chassis is not level. -
Page 83: Power-Up
• Check if the horn switch is damaged, obstructed or jammed. NENTLY SELECTED in platform mode. Refer problem to a qualified JLG mechanic. 223 FUNCTION PROBLEM - DRIVE & LIFT The drive and lift inputs are closed simultane- • Check drive/lift switch for visible damage. -
Page 84: Ground Controls
• Release joystick and allow to center. NOT CENTERED • Check if the joystick is obstructed or jammed. Refer problem to a qualified JLG mechanic. 229 FUNCTION PROBLEM - TRIGGER PER- The trigger switch was closed during power- • Check if the trigger switch is obstructed or jammed. -
Page 85: Function Prevented
NECTED charging. desired. Refer problem to a qualified JLG mechanic. 254 DRIVE & LIFT UP PREVENTED - CHAR- Drive or lift is not possible while the vehicle is • Check if the charger is connected to off board power source and disconnect if... -
Page 86: Line Contactor Open Circuit
CHECK 333 LIFT UP SHORT TO BATTERY A problem has been detected in this function. Refer problem to a qualified JLG mechanic. 334 LIFT UP OPEN CIRCUIT A problem has been detected in this function. Refer problem to a qualified JLG mechanic. - Page 87 A problem has been detected in this function. Refer problem to a qualified JLG mechanic. 33298 STEER LEFT VALVE - SHORT TO GROUND A problem has been detected in this function. Refer problem to a qualified JLG mechanic. 33299 LINE CONTACTOR COIL - SHORT TO BAT- A problem has been detected in this function.
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Page 88: Thermal Limit (Soa)
DESCRIPTION CHECK 33305 STEER RIGHT VALVE - SHORT TO A problem has been detected in this function. Refer problem to a qualified JLG mechanic. GROUND 33406 LIFT UP VALVE - SHORT TO GROUND A problem has been detected in this function. Refer problem to a qualified JLG mechanic. -
Page 89: Battery Supply
• Check for severely discharged battery, loose cables or for damaged battery; 4421 measured to be out of normal operating range. otherwise; 4422 • Refer problem to a qualified JLG mechanic. 6-6 Communication FAULT MESSAGE DESCRIPTION CHECK 661 CANBUS FAILURE - POWER MODULE The control system failed to receive messages Refer problem to a qualified JLG mechanic. -
Page 90: Electric Motor
DESCRIPTION CHECK 772 STALLED TRACTION MOTOR OR POWER The power module detected a problem in the Refer problem to a qualified JLG mechanic. WIRING ERROR drive motors' power circuit wiring. 773 CAPACITOR BANK FAULT - CHECK The power module detected a problem in the Refer problem to a qualified JLG mechanic. -
Page 91: Lss - Load Sensing System
DESCRIPTION CHECK 7711 PUMP P LOW - CHECK POWER CIRCUITS The power module detected a problem in the Refer problem to a qualified JLG mechanic. drive motors' power circuit wiring. 7741 ARMATURE BRAKING CURRENT TOO The power module has detected excessive This can be caused by transporting an excessive load on a steep grade. -
Page 92: Elevation Switch
DESCRIPTION CHECK 8215 LSS ANGLE SENSOR - The angle sensor’s reading when the machine Refer problem to a qualified JLG mechanic. OUT OF RANGE LOW is stowed does not fall within the low end acceptable range. 8216 LSS ANGLE SENSOR HAS NOT BEEN CAL- The Angle Sensor has never been calibrated Refer problem to a qualified JLG mechanic. -
Page 93: Hardware
FAULT MESSAGE DESCRIPTION CHECK 998 EEPROM FAILURE - CHECK ALL SET- The control system detected an EEPROM fail- Refer problem to a qualified JLG mechanic. TINGS ure. 999 FUNCTION LOCKED OUT - POWER MOD- The power module software version is not Refer problem to a qualified JLG mechanic. - Page 94 POWER MODULE FAILURE - INTERNAL A problem has been detected with the power Cycle machine power on /off a few times if this doesn’t clear the DTC, 9951 ERROR module. refer problem to a qualified JLG mechanic. 9952 9953 9954 9955 9956...
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Page 95: Section 6. Inspection And Repair Log
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS 3121272 – JLG Lift –... - Page 96 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1. Inspection and Repair Log DATE COMMENTS – JLG Lift – 3121272...
- Page 98 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...